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This presentation covers an analyzes of hypothetical debates in
the industrial world, aiming to discover real Causes & Effects in
the drilling industry. Narrowing down to drilling fluids line of drilling
industry, identifying causes for absence of a mandate to utilize in
drilling fluids recovery packages on drilling platforms in Mena,
1
OFFSHORE DRILLING & COMPLETION
DRILLING FLUIDS RECOVERY
Oil & Gas Drilling
• Offshore & Onshore drilling
requires drilling fluids to
continue drilling, So we will
need to either transport
materials and basic fluids to
drilling platforms to build mud
OR we can transfer the
drilling fluids which has
already built to drilling
platform.
2
Drilling Fluids
Drilling Fluids refers to the liquid and
gaseous fluid or mixtures of fluids and solids
used in drilling operations. They are widely
used to provide lubrication, cooling to the drill
bit, remove cuttings from the well, control
formation pressure, seal permeable
formations, and maintain wellbore stability in
drilling operation. Drilling fluids are also
known as drilling mud. Drilling fluids are
generally classified as water based, oil based
and synthetic fluids.
3
Drilling Fluids Properties
4
Gellants/ Other,
1%
Emulsifiers, 2%
Barite, 33%
Brine, 18%
NADF (Diesel /
Synthetic oils),
46%
•Longer life time and higher
recovery rate.
•Increases Rate Of
Penetration(ROP).
•Removes challenges of
directional drilling
•Increases Solids Control
Performances
•Protects drilling formation.
Advantages of None Aqueous Drilling Fluids
Global Drilling Fluids Market For Oil and Gas industries
(US$ Bn) 2016-2023
7.9
9.62
11.19
0
2
4
6
8
10
12
2016 2020 2023
US$ Bn
US$ Bn
5
Influential Factors on Drill Cuttings
Generation – Cost.
•Drilling Fluids Properties.
•Drilling Time / Rate Of Penetration.
•Drilling Depth / Direction.
•Solids Control Performance (Treating Equipment)
•Drilling Formation.
•Drilling Fluids Volume.
6
Influential Factors on Variation of
Fluids Volume While Drilling
• Hole Volume Calculation,
TVD/TDD.
• Fluids Bottom Hole Losses
• Fluids Influx Zones
• Formation Permeability.
• Surface Losses.
7
Solids Classification Factors
8
Reactivity: Inert – Active Gravity: HGS-LGSSize : mm – U.S. Test Sieve
number
API CLASSIFICATION SIZE RANGE COMMON TERM
COARSE >2000 SAND
INTERMEDIATE 250 TO 2000 SAND
MEDIUM 74 TO 250 SILT
FINE 44 TO 74 SILT
ULTRAFINE 2 TO 44 CLAY
COLLOIDAL 0 TO 2 CLAY
Commercial Solids Vs. Drill Cuttings
9
Improper utilization of Solids Control Equipment:
Solids Control Vs Cuttings Control
10
The new technology, A quench of
deprivation.
• The mechanical and dynamic
separators utilized for separation
purposes in drilling fluids systems were
all brought by past technologies,
migrated from mining industry to oil
and gas.
• However, since mid 2018, the
mechanical separation technology
have changed and drilling fluids
separation technology and is now able
to remove Low Gravity and High
Gravity cuttings in an effective way, in
which, other industry representatives
will not be able to deprive NOC’s and
IOC’s operators of money.
New Separation Era
Vortex
Separation
EVODOS
Separation
Offshore Drill Cuttings Management
Method Is an Integrated Technical &
Financial Solution Via A Simple &
Cost Effective Method.
13
Lower Rate Vs. Finance will not be a challenge for clients if this method selected.
• Applied technology reduces working hours of rig
chemical supply boats by 35%.
• Applied technology reduces working hours of rig cuttings
transfer boats by 35%.
30%
3%
30%
14
Know How
ACTIVE MUD
SYSTEM
MIXING TANKS
CLEAN
CLEAN
SCREENED
SCREENED
SCREENED
FLUID PROCESSED BY
SHAKERS AND DRYERS
CLEAN
FLUID PROCESSED BY
CENTRIFUGES
Conventional Cuttings Control, Breakdown of Methodology
CUTTINGS
BOX
15
ACTIVE MUD
SYSTEM
MIXING TANKS
CLEAN
CLEAN
SCREENED
SCREENED
SCREENED
FLUID PROCESSED BY
SHAKERS AND DRYERS
CLEAN
FLUID PROCESSED BY
CENTRIFUGES
Enhanced Cuttings Control, Breakdown of Methodology
16
Complete Package Footprint
17
CLOSING THE LOOP
PETROCHEMICAL
PRODUCTS
OIL BASED MUD
OBM RECOVERY
BY EVUDUS +
DRYER
OIL & GAS
DRILLING
CRUDE
18
The Message
Considering huge challenges which Oil and Gas industry faces,
Oil and Gas decision makers are better to minimize their
benefits to other industries such as mining and civil, Instead,
by producing more recoverable materials in their
petrochemical plants, and implementation of recycling
technologies, they can keep the budget in the Oil and Gas
circle meanwhile recover the rate of unemployment in the
industry, the significant benefit of this decision is, a cleaner
environment and a less budget to be allocated for the
production by investing further in capital equipment. The
impact in comparison to the size is huge.
19

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Drilling fluids recovery in oil and gas drilling operations

  • 1. This presentation covers an analyzes of hypothetical debates in the industrial world, aiming to discover real Causes & Effects in the drilling industry. Narrowing down to drilling fluids line of drilling industry, identifying causes for absence of a mandate to utilize in drilling fluids recovery packages on drilling platforms in Mena, 1 OFFSHORE DRILLING & COMPLETION DRILLING FLUIDS RECOVERY
  • 2. Oil & Gas Drilling • Offshore & Onshore drilling requires drilling fluids to continue drilling, So we will need to either transport materials and basic fluids to drilling platforms to build mud OR we can transfer the drilling fluids which has already built to drilling platform. 2
  • 3. Drilling Fluids Drilling Fluids refers to the liquid and gaseous fluid or mixtures of fluids and solids used in drilling operations. They are widely used to provide lubrication, cooling to the drill bit, remove cuttings from the well, control formation pressure, seal permeable formations, and maintain wellbore stability in drilling operation. Drilling fluids are also known as drilling mud. Drilling fluids are generally classified as water based, oil based and synthetic fluids. 3
  • 4. Drilling Fluids Properties 4 Gellants/ Other, 1% Emulsifiers, 2% Barite, 33% Brine, 18% NADF (Diesel / Synthetic oils), 46% •Longer life time and higher recovery rate. •Increases Rate Of Penetration(ROP). •Removes challenges of directional drilling •Increases Solids Control Performances •Protects drilling formation. Advantages of None Aqueous Drilling Fluids
  • 5. Global Drilling Fluids Market For Oil and Gas industries (US$ Bn) 2016-2023 7.9 9.62 11.19 0 2 4 6 8 10 12 2016 2020 2023 US$ Bn US$ Bn 5
  • 6. Influential Factors on Drill Cuttings Generation – Cost. •Drilling Fluids Properties. •Drilling Time / Rate Of Penetration. •Drilling Depth / Direction. •Solids Control Performance (Treating Equipment) •Drilling Formation. •Drilling Fluids Volume. 6
  • 7. Influential Factors on Variation of Fluids Volume While Drilling • Hole Volume Calculation, TVD/TDD. • Fluids Bottom Hole Losses • Fluids Influx Zones • Formation Permeability. • Surface Losses. 7
  • 8. Solids Classification Factors 8 Reactivity: Inert – Active Gravity: HGS-LGSSize : mm – U.S. Test Sieve number API CLASSIFICATION SIZE RANGE COMMON TERM COARSE >2000 SAND INTERMEDIATE 250 TO 2000 SAND MEDIUM 74 TO 250 SILT FINE 44 TO 74 SILT ULTRAFINE 2 TO 44 CLAY COLLOIDAL 0 TO 2 CLAY
  • 9. Commercial Solids Vs. Drill Cuttings 9
  • 10. Improper utilization of Solids Control Equipment: Solids Control Vs Cuttings Control 10
  • 11. The new technology, A quench of deprivation. • The mechanical and dynamic separators utilized for separation purposes in drilling fluids systems were all brought by past technologies, migrated from mining industry to oil and gas. • However, since mid 2018, the mechanical separation technology have changed and drilling fluids separation technology and is now able to remove Low Gravity and High Gravity cuttings in an effective way, in which, other industry representatives will not be able to deprive NOC’s and IOC’s operators of money.
  • 13. Offshore Drill Cuttings Management Method Is an Integrated Technical & Financial Solution Via A Simple & Cost Effective Method. 13 Lower Rate Vs. Finance will not be a challenge for clients if this method selected.
  • 14. • Applied technology reduces working hours of rig chemical supply boats by 35%. • Applied technology reduces working hours of rig cuttings transfer boats by 35%. 30% 3% 30% 14 Know How
  • 15. ACTIVE MUD SYSTEM MIXING TANKS CLEAN CLEAN SCREENED SCREENED SCREENED FLUID PROCESSED BY SHAKERS AND DRYERS CLEAN FLUID PROCESSED BY CENTRIFUGES Conventional Cuttings Control, Breakdown of Methodology CUTTINGS BOX 15
  • 16. ACTIVE MUD SYSTEM MIXING TANKS CLEAN CLEAN SCREENED SCREENED SCREENED FLUID PROCESSED BY SHAKERS AND DRYERS CLEAN FLUID PROCESSED BY CENTRIFUGES Enhanced Cuttings Control, Breakdown of Methodology 16
  • 18. CLOSING THE LOOP PETROCHEMICAL PRODUCTS OIL BASED MUD OBM RECOVERY BY EVUDUS + DRYER OIL & GAS DRILLING CRUDE 18
  • 19. The Message Considering huge challenges which Oil and Gas industry faces, Oil and Gas decision makers are better to minimize their benefits to other industries such as mining and civil, Instead, by producing more recoverable materials in their petrochemical plants, and implementation of recycling technologies, they can keep the budget in the Oil and Gas circle meanwhile recover the rate of unemployment in the industry, the significant benefit of this decision is, a cleaner environment and a less budget to be allocated for the production by investing further in capital equipment. The impact in comparison to the size is huge. 19