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Presenter: M.W. Heyns
Mentor: Dr M. Mostafa

 Fly Ash?
 Fly Ash is recognized as a suitable pozzolanic material
and can be used in construction materials on a large
scale. Fly Ash utilization has significant environmental
benefits:
 Fly Ash concrete requires less energy and water to
produce and has lower greenhouse gas emissions
 Reduction in coal combustion products such as landfill
sites
 Conservation of other natural materials and resources
Introduction

 But,
 A question still remains:
 How environmental friendly is Fly Ash
 To understand this, we need to analyse Fly Ash
chemically and compare it to a substance which is in
human terms, “A life source”. This means that if this
source is threatened, human existence is threatened.
Introduction

 We also need to analyse the product for the purpose
it is going to be used and then also analyse the
environment effects.
 Two steps we have to look at:
 The environment effects of the product in it’s natural
state
 The environment effect of the product after the
intended use.
Introduction

 The life source in this study is:
Introduction

 G5 – Crushed Granite
 Cement:
 LAFARGE CEM II 32,5 VA(S-V)
 AFRISAM CEM II 32,5 B-M(S-V)
 Fly Ash:
 Durapozz
 Pozzfill
 Dump Ash
Materials

 After subjecting the materials with various combinations
to specified tests, the following mixtures were identified
for this study:
 1% LAFARGE mixed with 16% Dump Ash
 1% LAFARGE mixed with 16% POZZFILL
 1% LAFARGE mixed with 16% DURAPOZZ
 1% AFRISAM mixed with 18% Dump Ash
 1% AFRISAM mixed with 18% POZZFILL
 1% AFRISAM mixed with 18% DURAPOZZ
 G5 + 1% AFRISAM
 G5 + 1% LAFARGE
Materials

 The combinations were further subjected to leach
testing to identify harmful elements that could have
serious detrimental effect on the life source.
 Key potential hydrological impact is the collection of
contaminants by water as it percolates through or
over a material. Leachant tests are conducted to
analyze the solubility of Fly Ash
Materials

 Stabilization with Fly Ash and cement is not only to
gain strength and meet required specifications but it
can also be used to “entomb” the harmful elements
that can enter and contaminate the ground water
system.
 Once these elements are shown to be less than the
maximum allowed elements found in drinking
water, then it can thus be concluded that the use of
Fly Ash in road stabilization can be used and that the
risk of harmful elements being released to the
environment will be negligible.
Materials

Results
Material
As
Ba
Cr
Pb
Se
Cu
Zn
Maximum Acceptable
Level (parts per billion)
Possible Effects of Higher Levels
50 Lung Cancer, kidbey damage
1000 Heart damage
50 Liver, kidney damage
50 Brain damage
10 Growth inhibition
49
Metallic taste, blue-green stains on
fixtures
N/A Metallic taste
Parameter Range (ppb)
As 20
Ba 1502
Bi 3.8
Br <2
Ce 235
Co 16
Cs 7.8
Cu 49
Cr 190
Pb 54
Se 2.8
Zn 49
Zr 476
Results

 Fly Ash in it’s natural state
Results
Material
Fly Ash
Results
(ppb)
Maximum Acceptable
Level (parts per
billion)
Possible Effects of Higher
Levels
As 20 50 Lung Cancer, kidbey damage
Ba 1502 1000 Heart damage
Cr 190 50 Liver, kidney damage
Pb 54 50 Brain damage
Se 2.8 10 Growth inhibition
Cu 49 49
Metallic taste, blue-green
stains on fixtures
Zn 49 N/A Metallic taste

Results
As Ba Bi Co Cr Cu Pb Se Zn
20 1502 3.8 16 190 49 54 2.8 49
1%LAFARGE+ 16%DURAPOZZ 15.30 < 4 1.76 < 0.2 46.35 14.24 < 6 < 0.4 < 60
1%LAFARGE+16 POZZFILL 13.65 < 4 1.72 < 0.2 58.11 14.88 < 6 1.56 < 60
1%LAFARGE+ 16%DUMP ASH 7.59 < 4 1.70 < 0.2 23.97 16.39 < 6 < 0.4 < 60
1%AFRISAM + 18%DURAPOZZ 19.41 < 4 1.68 < 0.2 50.29 14.20 < 6 2.33 < 60
1%AFRISAM + 18%POZZFILL 15.04 < 4 1.76 < 0.2 59.14 17.14 < 6 < 0.4 < 60
1%AFRISAM +18%DUMP ASH 8.19 < 4 1.67 < 0.2 8.89 17.11 < 6 < 0.4 < 60
5.32 < 4 1.70 0.44 8.18 15.91 < 6 < 0.4 < 60
5.36 < 4 1.70 0.29 8.56 18.89 < 6 < 0.4 < 60
TypicalClass F FlyAsh(ppb)
Leachate (ppm)
Description
1% AFRISAM
1% LAFARGE

Results
Cr Cu Zn As Se Ba Pb
ppm ppm ppm ppm ppm ppm ppm
8.18 15.91 <60 5.32 <0.4 <4 <6
8.56 18.89 <60 5.36 <0.4 <4 <6
46.35 14.24 <60 15.30 <0.4 <4 <6
58.11 14.88 <60 13.65 1.56 <4 <6
23.97 16.39 <60 7.59 <0.4 <4 <6
50.29 14.20 <60 19.41 2.33 <4 <6
59.14 17.14 <60 15.04 <0.4 <4 <6
8.89 17.11 <60 8.19 <0.4 <4 <6
Leachate (parts per million)
1% OPCAFRISAM
1% OPCLAFARGE
1% OPC+16% D.POZZ LAFARGE
1% OPC+16POZZFILLLAFARGE
1% OPC+16% D.ASHLAFARGE
1% OPC+18% DURAPOZZ AFRISAM
1% OPC+18% POZZ FILLAFRISAM
1% OPC+18% D.ASHAFRISAM
Description

 The Fly Ash stabilized, show a tremendous
reduction in leach elements which is mainly due to
the reaction-taking place between cement, Fly Ash
and soil.
 Laboratory leaching sample results have indicated
that Fly Ash constituents exhibit limited mobility.
 The study revealed that Fly Ash is an environmental
option and has engineering advantages when used
properly for soil stabilization techniques.
Conclusion

 Elements in Fly Ash vary from different classes. As
shown, common Class F Fly Ash in South Africa
have some potential hazardous material compared
with water’s maximum inorganic allowable when
not stabilized as indicated in the study.
 A full comparison must be conducted at the design
stage of an intended project, to compare what
hazardous materials are leached and at what toxic
level it represents.
Conclusion

 The Leach results have shown that the material was
“entombed” and the possibility of leachant releasing
agents of a dangerous nature are to a minimal.
 The results have shown a tremendous reduction in leach
agents and have shown that it is even safe if the minor
leach agents do enter the drinking water tables.
 The leach tests in this study have shown that the Fly Ash
stabilization is environmental friendly.
 It also shows that the Fly Ash particles that are normally
released are bound within the soil due to chemical
reactions and continue to be bound as long as reactions
take place.
Conclusion
Q & A

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Environmental Effects of Road Pavements Stabilized with Class

  • 2.   Fly Ash?  Fly Ash is recognized as a suitable pozzolanic material and can be used in construction materials on a large scale. Fly Ash utilization has significant environmental benefits:  Fly Ash concrete requires less energy and water to produce and has lower greenhouse gas emissions  Reduction in coal combustion products such as landfill sites  Conservation of other natural materials and resources Introduction
  • 3.   But,  A question still remains:  How environmental friendly is Fly Ash  To understand this, we need to analyse Fly Ash chemically and compare it to a substance which is in human terms, “A life source”. This means that if this source is threatened, human existence is threatened. Introduction
  • 4.   We also need to analyse the product for the purpose it is going to be used and then also analyse the environment effects.  Two steps we have to look at:  The environment effects of the product in it’s natural state  The environment effect of the product after the intended use. Introduction
  • 5.   The life source in this study is: Introduction
  • 6.   G5 – Crushed Granite  Cement:  LAFARGE CEM II 32,5 VA(S-V)  AFRISAM CEM II 32,5 B-M(S-V)  Fly Ash:  Durapozz  Pozzfill  Dump Ash Materials
  • 7.   After subjecting the materials with various combinations to specified tests, the following mixtures were identified for this study:  1% LAFARGE mixed with 16% Dump Ash  1% LAFARGE mixed with 16% POZZFILL  1% LAFARGE mixed with 16% DURAPOZZ  1% AFRISAM mixed with 18% Dump Ash  1% AFRISAM mixed with 18% POZZFILL  1% AFRISAM mixed with 18% DURAPOZZ  G5 + 1% AFRISAM  G5 + 1% LAFARGE Materials
  • 8.   The combinations were further subjected to leach testing to identify harmful elements that could have serious detrimental effect on the life source.  Key potential hydrological impact is the collection of contaminants by water as it percolates through or over a material. Leachant tests are conducted to analyze the solubility of Fly Ash Materials
  • 9.   Stabilization with Fly Ash and cement is not only to gain strength and meet required specifications but it can also be used to “entomb” the harmful elements that can enter and contaminate the ground water system.  Once these elements are shown to be less than the maximum allowed elements found in drinking water, then it can thus be concluded that the use of Fly Ash in road stabilization can be used and that the risk of harmful elements being released to the environment will be negligible. Materials
  • 10.  Results Material As Ba Cr Pb Se Cu Zn Maximum Acceptable Level (parts per billion) Possible Effects of Higher Levels 50 Lung Cancer, kidbey damage 1000 Heart damage 50 Liver, kidney damage 50 Brain damage 10 Growth inhibition 49 Metallic taste, blue-green stains on fixtures N/A Metallic taste
  • 11. Parameter Range (ppb) As 20 Ba 1502 Bi 3.8 Br <2 Ce 235 Co 16 Cs 7.8 Cu 49 Cr 190 Pb 54 Se 2.8 Zn 49 Zr 476 Results
  • 12.   Fly Ash in it’s natural state Results Material Fly Ash Results (ppb) Maximum Acceptable Level (parts per billion) Possible Effects of Higher Levels As 20 50 Lung Cancer, kidbey damage Ba 1502 1000 Heart damage Cr 190 50 Liver, kidney damage Pb 54 50 Brain damage Se 2.8 10 Growth inhibition Cu 49 49 Metallic taste, blue-green stains on fixtures Zn 49 N/A Metallic taste
  • 13.  Results As Ba Bi Co Cr Cu Pb Se Zn 20 1502 3.8 16 190 49 54 2.8 49 1%LAFARGE+ 16%DURAPOZZ 15.30 < 4 1.76 < 0.2 46.35 14.24 < 6 < 0.4 < 60 1%LAFARGE+16 POZZFILL 13.65 < 4 1.72 < 0.2 58.11 14.88 < 6 1.56 < 60 1%LAFARGE+ 16%DUMP ASH 7.59 < 4 1.70 < 0.2 23.97 16.39 < 6 < 0.4 < 60 1%AFRISAM + 18%DURAPOZZ 19.41 < 4 1.68 < 0.2 50.29 14.20 < 6 2.33 < 60 1%AFRISAM + 18%POZZFILL 15.04 < 4 1.76 < 0.2 59.14 17.14 < 6 < 0.4 < 60 1%AFRISAM +18%DUMP ASH 8.19 < 4 1.67 < 0.2 8.89 17.11 < 6 < 0.4 < 60 5.32 < 4 1.70 0.44 8.18 15.91 < 6 < 0.4 < 60 5.36 < 4 1.70 0.29 8.56 18.89 < 6 < 0.4 < 60 TypicalClass F FlyAsh(ppb) Leachate (ppm) Description 1% AFRISAM 1% LAFARGE
  • 14.  Results Cr Cu Zn As Se Ba Pb ppm ppm ppm ppm ppm ppm ppm 8.18 15.91 <60 5.32 <0.4 <4 <6 8.56 18.89 <60 5.36 <0.4 <4 <6 46.35 14.24 <60 15.30 <0.4 <4 <6 58.11 14.88 <60 13.65 1.56 <4 <6 23.97 16.39 <60 7.59 <0.4 <4 <6 50.29 14.20 <60 19.41 2.33 <4 <6 59.14 17.14 <60 15.04 <0.4 <4 <6 8.89 17.11 <60 8.19 <0.4 <4 <6 Leachate (parts per million) 1% OPCAFRISAM 1% OPCLAFARGE 1% OPC+16% D.POZZ LAFARGE 1% OPC+16POZZFILLLAFARGE 1% OPC+16% D.ASHLAFARGE 1% OPC+18% DURAPOZZ AFRISAM 1% OPC+18% POZZ FILLAFRISAM 1% OPC+18% D.ASHAFRISAM Description
  • 15.   The Fly Ash stabilized, show a tremendous reduction in leach elements which is mainly due to the reaction-taking place between cement, Fly Ash and soil.  Laboratory leaching sample results have indicated that Fly Ash constituents exhibit limited mobility.  The study revealed that Fly Ash is an environmental option and has engineering advantages when used properly for soil stabilization techniques. Conclusion
  • 16.   Elements in Fly Ash vary from different classes. As shown, common Class F Fly Ash in South Africa have some potential hazardous material compared with water’s maximum inorganic allowable when not stabilized as indicated in the study.  A full comparison must be conducted at the design stage of an intended project, to compare what hazardous materials are leached and at what toxic level it represents. Conclusion
  • 17.   The Leach results have shown that the material was “entombed” and the possibility of leachant releasing agents of a dangerous nature are to a minimal.  The results have shown a tremendous reduction in leach agents and have shown that it is even safe if the minor leach agents do enter the drinking water tables.  The leach tests in this study have shown that the Fly Ash stabilization is environmental friendly.  It also shows that the Fly Ash particles that are normally released are bound within the soil due to chemical reactions and continue to be bound as long as reactions take place. Conclusion
  • 18. Q & A