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FEBRUARY 2018 WEBINAR
ITW by the Numbers
ITW’s Breakdown
Who is ITW?
Who is ITW Automotive OEM
North American Metal Fasteners
Shakeproof Industrial Products (SIP)
Heavy Equipment
Recreational Vehicle
Heavy Truck
Appliance
Agriculture
Trailers
Automotive (Tiers)
Outdoor Power
Rail
Single and Multi Die Cold Headers
Clevis Pins
Cotter Pins - Hairpins
Hitch Pins - Lock Pins
Lynch Pins
CNC Turned Products
3/16 – 1” Diameters to 8” in Length
Ferrous (Carbon & Alloy) - Stainless
Commodity and Specialty (Bee Leitzke) Preventive Loss
Lanyards
Wire Forms
Handles
Aircraft Cable
Nylon Coated
Stainless - Galvanized
Metal Stampings and Helical Lock Washers
SEMS Washers / Over Thread Washers
Twisted Tooth Washers
Square Cone / Crest Cup
Conical
Wave
Retainers
Specials
#4 – 2” Thickness .008-.129”
Ferrous – Non Ferrous
Standards
Heavy/Extra Duty
Hi-Collar
Double Coil
SEMS
#4 to 3” Diameters
Ferrous – Non Ferrous – Kmonel
Commodity and Solutions Threaded
Thread Size Min. Length Max. Length
#6 .1750 1.50 in
#8 .1750 1.50 in
#10 .1750 1.50 in
M5 4.45 38.10 mm
#12 .4375 1.63 in
M6 11.11 41.28 mm
1/4 .4375 1.63 in
5/16 .4375 2.13 in
M8 11.11 53.97 mm
3/8 .5000 3.70 in
M10 12.70 93.98 mm
7/16 .5000 4.75 in
M12 12.70 120.65 mm
1/2 .5000 4.75 in
• Single and Multi Die Cold Headers
• Thread Forming
• Thread Cutting
• Teks Self-Drilling
• SEMS
• #2 to 1” diameter, up to 8” Lengths
• Ferrous (Carbon & Alloy)
• Stainless - Brass
Domestic Engineering
Milwaukee, WI – Mellowes Lock Washers & CNC
Watertown, WI – Alpine Threaded, Bee Leitzke Pins
Iron Ridge, WI – Shipping Warehouse
Broadview, IL – ITW Shakeproof Stampings
Galatin, TN – CIP Stampings, clips, Internal Threaded ***Primarily Automotive***
Manufacturing and Engineering Facilities
Solutions Provider
Trim Assemblies
ITW TAP-R
Loosening challenge
Taptite replacement
need… Solved!
Sheet Metal
Assembly
GX-CA Point
Unique extrusion
Self Drilling
Assembly
TEKS Point
Seat Assembly
ITW BosScrew
Plastic joint challenges
Vibration, loosening,
heat… Solved!
Ball Studs
Closures
Ball Stud Brackets
Closures
Anti-Cross Threading
MAThread
Align-Rite
PCAC
BIW
Interior
Exterior
Metal Thread Forming
Taptite / Taptite
2000
BIW
Interior
Exterior
GripTide
Plastic Attachment
Mirrors Cargo
Engine Powertrain
Plastic Tapping
Delta PT Bosscrew
Interior Trim
Exterior Trim
Automotive Plastics
Thread Forms
Shakeproof Thread
Sinuloc
Weld Collars
Underbody
Attachments
ITW Automotive gave us our baseline…
WERCS® Technology
Simply Stays Tight
Increased performance in
BACKOUT, LOOSENING, STRIPPING, ALIGNMENT, CUSTOM
Add any shape to the threads of fasteners
Eliminate the need for costly add-ons.
Steel Thread Former
GX Self-Extruding
Advantages
• Increases area for thread engagement
• Paint & coating removal
• Combine several assembly steps
• 360 Degree thread engagement
Common Problems Solved…
• Non-100% Thread Engagement
• Stripping out in thin sheet metal
• Assembly / Operator issues
• High cost customer competitor screw
Shakeproof Thread
Griptide™ Projects
QUESTION:
Why challenge commonly used Brass Inserts?
ANSWER(S):
• Avoid the unstable material cost of Brass
• Cut invaluable waste
• Unique patented design for less required thread engagement
• Less material required, cost reduction alternatives
COMMON USES:
• Mirror Inserts
• Dash Inserts
• Intake Manifolds
• Etc…. Wherever your brass inserts are used today!
Anti-strip Hurricane Screw
Washer Shell
Used to supplement reduced
material thickness < .025”
steel. Eliminated previous
strip-out issue.
TAP/R Threadforming Screw
Optimal threadforming
screw providing 360
degrees of engagement
Washer Frame
Shakeproof Thread + MatThread
Success in mechanical thread-
locking requirements due to
high stresses (high vibration,
heat). Eliminated cross-
threading concerns
Motor Mount
Shakeproof Thread
Solved vibration concerns
with mechanical locking
feature (without the need
for adhesives)
Impellor Bolt
BosScrew Plastic Threadformer
Solved vibration issues
and plastic creep
Plastic Drum Attachment
Greater Detail for your Customer Review
Bottom Freezer Door
Slam Test
Must pass spec: 300,000 Door Slams.
No screw has ever passed test.
Injected molded liner.
BosScrew – 1,000,000 slams passes testing twice.
25
Custom Success Case Study Scenarios
Campaign Opportunities
Campaign Opportunities
Recreational Vehicle Market
TAP/R Thread Rolling Screw
Washer Frame
Optimal steel thread
rolling screw providing 360
degrees of engagement
BosScrew Plastic Threadformer
Solved vibration issues
and plastic creep
Saddlebag Attachment
Engine Mounting
Handlebar Assemblies
Fairing Assemblies
Dashboard
Anti-strip Hurricane Screw
Sheet Metal Attachments
Eliminated strip-out issues
Gas Cap Assembly
Blade Bolts
Shakeproof Thread
Unique locking issue
that required no
adhesives… Solved!
Engine Mounting
TAP/R Thread
Rolling
Unique locking issue
that required no
adhesives… Solved!
Handlebar Mounting
Deck Attachment
BosScrew Plastic Threadformer
Solved vibration issues
and plastic creep
Headlight Assembly
Side Panel Attachments
BosScrew
Handlebar Assembly
Outdoor Power Market
Clutch Assembly
Heavy Truck Market
TAP/R Threadforming Screw
Optimal threadforming
screw providing 360
degrees of engagement
Mud flap Assembly
Shakeproof Thread
Torque control issues
without use of TC or Huck
Chassis FrameBosScrew
Solved vibration issues
and plastic creep. Added
Insurance anti-lock
Dashboard Assemblies
Stainless Machine Thread
Customer stainless cost
consolidation options
Grab Handle / Mirror
TEKS Self-Drilling
Cost savings initiatives – no
sheet metal hole required
Air Deflector Assembly
Sleeper Speaker Attachments
Griptide Insert
Cost savings vs machined
brass insert, solved
vibration concerns
Mirror Assembly
Marketing
Engineering
Fastener Training
Lunch & Learns
Plant Walkthroughs
Expositions
Licenses
◇TORX® / TORX PLUS®
◇TAPTITE® / TAPTITE 2000®
◇MAThread® / MATPoint®
◇MORTORQ®
◇ClearDrive™
◇PT / Delta PT Screw
◇ACRII – Phillps Square Drive
◇Quadrex
Work With Us and We’ll Offer…
◇Timely Quotes
Competitively priced while offering cost savings
alternatives with a 1-2 day turnaround.
◇Application Engineering Support
Our experts provide recommendations, design guidelines, and custom
solutions to solve issues with performance, cost, weight and ergonomics.
◇Testing
In-house testing and validation to prove parts and provide comparison.
◇Prototypes
Samples of new products are typically available within 6-8 weeks.
Thanks!
Any questions?
ITW Shakeproof Group www.shakeproof.com
Mike.Ricciardi@ITWShakeproof.com
(224)875-1234
https://www.linkedin.com/in/michaelgricciardi/

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ITW Shakeproof - Supply Technologies Webinar February 2018

  • 2. ITW by the Numbers
  • 4.
  • 6. Who is ITW Automotive OEM
  • 8.
  • 9. Shakeproof Industrial Products (SIP) Heavy Equipment Recreational Vehicle Heavy Truck Appliance Agriculture Trailers Automotive (Tiers) Outdoor Power Rail
  • 10. Single and Multi Die Cold Headers Clevis Pins Cotter Pins - Hairpins Hitch Pins - Lock Pins Lynch Pins CNC Turned Products 3/16 – 1” Diameters to 8” in Length Ferrous (Carbon & Alloy) - Stainless Commodity and Specialty (Bee Leitzke) Preventive Loss Lanyards Wire Forms Handles Aircraft Cable Nylon Coated Stainless - Galvanized
  • 11. Metal Stampings and Helical Lock Washers SEMS Washers / Over Thread Washers Twisted Tooth Washers Square Cone / Crest Cup Conical Wave Retainers Specials #4 – 2” Thickness .008-.129” Ferrous – Non Ferrous Standards Heavy/Extra Duty Hi-Collar Double Coil SEMS #4 to 3” Diameters Ferrous – Non Ferrous – Kmonel
  • 12. Commodity and Solutions Threaded Thread Size Min. Length Max. Length #6 .1750 1.50 in #8 .1750 1.50 in #10 .1750 1.50 in M5 4.45 38.10 mm #12 .4375 1.63 in M6 11.11 41.28 mm 1/4 .4375 1.63 in 5/16 .4375 2.13 in M8 11.11 53.97 mm 3/8 .5000 3.70 in M10 12.70 93.98 mm 7/16 .5000 4.75 in M12 12.70 120.65 mm 1/2 .5000 4.75 in • Single and Multi Die Cold Headers • Thread Forming • Thread Cutting • Teks Self-Drilling • SEMS • #2 to 1” diameter, up to 8” Lengths • Ferrous (Carbon & Alloy) • Stainless - Brass
  • 13. Domestic Engineering Milwaukee, WI – Mellowes Lock Washers & CNC Watertown, WI – Alpine Threaded, Bee Leitzke Pins Iron Ridge, WI – Shipping Warehouse Broadview, IL – ITW Shakeproof Stampings Galatin, TN – CIP Stampings, clips, Internal Threaded ***Primarily Automotive*** Manufacturing and Engineering Facilities
  • 14. Solutions Provider Trim Assemblies ITW TAP-R Loosening challenge Taptite replacement need… Solved! Sheet Metal Assembly GX-CA Point Unique extrusion Self Drilling Assembly TEKS Point Seat Assembly ITW BosScrew Plastic joint challenges Vibration, loosening, heat… Solved!
  • 15. Ball Studs Closures Ball Stud Brackets Closures Anti-Cross Threading MAThread Align-Rite PCAC BIW Interior Exterior Metal Thread Forming Taptite / Taptite 2000 BIW Interior Exterior GripTide Plastic Attachment Mirrors Cargo Engine Powertrain Plastic Tapping Delta PT Bosscrew Interior Trim Exterior Trim Automotive Plastics Thread Forms Shakeproof Thread Sinuloc Weld Collars Underbody Attachments ITW Automotive gave us our baseline…
  • 16. WERCS® Technology Simply Stays Tight Increased performance in BACKOUT, LOOSENING, STRIPPING, ALIGNMENT, CUSTOM Add any shape to the threads of fasteners Eliminate the need for costly add-ons.
  • 18.
  • 19. GX Self-Extruding Advantages • Increases area for thread engagement • Paint & coating removal • Combine several assembly steps • 360 Degree thread engagement Common Problems Solved… • Non-100% Thread Engagement • Stripping out in thin sheet metal • Assembly / Operator issues • High cost customer competitor screw
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  • 23. Griptide™ Projects QUESTION: Why challenge commonly used Brass Inserts? ANSWER(S): • Avoid the unstable material cost of Brass • Cut invaluable waste • Unique patented design for less required thread engagement • Less material required, cost reduction alternatives COMMON USES: • Mirror Inserts • Dash Inserts • Intake Manifolds • Etc…. Wherever your brass inserts are used today!
  • 24. Anti-strip Hurricane Screw Washer Shell Used to supplement reduced material thickness < .025” steel. Eliminated previous strip-out issue. TAP/R Threadforming Screw Optimal threadforming screw providing 360 degrees of engagement Washer Frame Shakeproof Thread + MatThread Success in mechanical thread- locking requirements due to high stresses (high vibration, heat). Eliminated cross- threading concerns Motor Mount Shakeproof Thread Solved vibration concerns with mechanical locking feature (without the need for adhesives) Impellor Bolt BosScrew Plastic Threadformer Solved vibration issues and plastic creep Plastic Drum Attachment Greater Detail for your Customer Review
  • 25. Bottom Freezer Door Slam Test Must pass spec: 300,000 Door Slams. No screw has ever passed test. Injected molded liner. BosScrew – 1,000,000 slams passes testing twice. 25 Custom Success Case Study Scenarios
  • 28. Recreational Vehicle Market TAP/R Thread Rolling Screw Washer Frame Optimal steel thread rolling screw providing 360 degrees of engagement BosScrew Plastic Threadformer Solved vibration issues and plastic creep Saddlebag Attachment Engine Mounting Handlebar Assemblies Fairing Assemblies Dashboard Anti-strip Hurricane Screw Sheet Metal Attachments Eliminated strip-out issues Gas Cap Assembly
  • 29. Blade Bolts Shakeproof Thread Unique locking issue that required no adhesives… Solved! Engine Mounting TAP/R Thread Rolling Unique locking issue that required no adhesives… Solved! Handlebar Mounting Deck Attachment BosScrew Plastic Threadformer Solved vibration issues and plastic creep Headlight Assembly Side Panel Attachments BosScrew Handlebar Assembly Outdoor Power Market Clutch Assembly
  • 30. Heavy Truck Market TAP/R Threadforming Screw Optimal threadforming screw providing 360 degrees of engagement Mud flap Assembly Shakeproof Thread Torque control issues without use of TC or Huck Chassis FrameBosScrew Solved vibration issues and plastic creep. Added Insurance anti-lock Dashboard Assemblies Stainless Machine Thread Customer stainless cost consolidation options Grab Handle / Mirror TEKS Self-Drilling Cost savings initiatives – no sheet metal hole required Air Deflector Assembly Sleeper Speaker Attachments Griptide Insert Cost savings vs machined brass insert, solved vibration concerns Mirror Assembly
  • 31. Marketing Engineering Fastener Training Lunch & Learns Plant Walkthroughs Expositions
  • 32. Licenses ◇TORX® / TORX PLUS® ◇TAPTITE® / TAPTITE 2000® ◇MAThread® / MATPoint® ◇MORTORQ® ◇ClearDrive™ ◇PT / Delta PT Screw ◇ACRII – Phillps Square Drive ◇Quadrex
  • 33. Work With Us and We’ll Offer… ◇Timely Quotes Competitively priced while offering cost savings alternatives with a 1-2 day turnaround. ◇Application Engineering Support Our experts provide recommendations, design guidelines, and custom solutions to solve issues with performance, cost, weight and ergonomics. ◇Testing In-house testing and validation to prove parts and provide comparison. ◇Prototypes Samples of new products are typically available within 6-8 weeks.
  • 34. Thanks! Any questions? ITW Shakeproof Group www.shakeproof.com Mike.Ricciardi@ITWShakeproof.com (224)875-1234 https://www.linkedin.com/in/michaelgricciardi/