Metal Junction is an Indian company established in 2008 that provides laser cutting and metal trading services to engineering and OEM customers. They have imported 3D 6-axis laser cutting technology, the first of its kind in India, which allows for processing of 6 different components in a single setup without changing fixtures. This technology can cut 3D parts from flat metal sheets and layer thin metal sheets to form dies, with advantages of short delivery times, use of standard materials, and lower production costs compared to other methods.
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Catalog
1. INTRODUCTION
Metal Junction
Established Year 2008
Engineers components as per design & drawing provided by major
engineering & OEM customers
Services include Profile Cutting, Steel & Metal Trading
Imports 3D 6-axes Laser Cutting Technology, a first in India
150 existing Customer base
Sees a potentially huge market for Imported Laser Cutting Machines
2. Laser Technology
Processing of 6 different components in a
Single set up.
Mild Steel 19mm Oxygen F750 50 Seconds
Mild Steel 1mm Oxygen F6500 36 Seconds
SUS 1mm Vinyl Coating Nitrogen
F4000 15 Seconds
SUS 8mm Nitrogen F550 50 Seconds
Mild Steel 6mm Oxygen F1400 30 Seconds
Non stop! Cutting
with
no set-up change
3. 3D Parts cut from flat worksheet
Two examples of this unique cutting method:
1. Bridge post top ornament：
Parts are bevel cut by Mazak 3D laser processing machine and assembled to form the bridge
ornament.
2. Layered die
Thin worksheet (0.5mm) is cut by Mazak 2D laser processing machine and layered to form the die.
Advantages of this production method are:
① Short delivery time (approx. 2 weeks)
② Material used is standard worksheet
that is readily available.
③ Production cost is 30% less compared
to the current method.
④ Finishing process by Machining center
is drastically reduced due to Near Net
Shape.
4. Trailer Assembly – Without Fixture & Welding
The tractor and trailer chassis were cut out from pipe material, bent and then assembled using tabs
and slots with just minor welding, without requiring any complicated and expensive welding fixtures.
Only simple positioning fixtures are required. The fixtures can be made in-house at the required time
quickly and inexpensively.
5. Fixture For Machine Tools
CAD data are directly imported to the machine to cut complicated contours to manufacture fixtures.
