DEFECT CLASSIFICATION
- 1. DEFECT CLASSIFICATION (FABRIC)
DEFECT CODE TYPE OF DEFECTS - FABRIC
RMD1 ABRASION MARK/PEELING
RMD2 BOWING
RMD3 BROKEN YARN
RMD4 CRAMPLE/CREASE MARK
RMD5 DIRT/STAINS
RMD6 DYE LOTS OFF TONE
RMD7 DYE SPOTS/BLEEDING
RMD8 FABRIC JOINT/STOPPED MARK
RMD9 FOREIGN/YARN CONTAMINATION
RMD10 HOLE
RMD11 KNOT
RMD12 NEEDLE MARK/PIN Holes
RMD13 PRINTING DEFECT/OFF REGISTRATION
RMD14 SLUB
RMD15 STREAK MARK/BARLINES
RMD16 THICK & THIN END/WRAP
RMD17 UNEVEN DYE/ SPOT
RMD18 WATER/DYE MARKS
RMD19 BAD ODOR
- 3. DEF. CODE TYPE OF DEFECTS - CUTTING
CD1 SPREADING JOINT/SPLICED PANEL
CD2 INCONSISTENT SPREADING ( LOOSE/TIGHT )
CD3 SPREADING WAVY
CD4 PLY COUNT INACCURATE
CD5 PLY HEIGHT TOO HIGH
CD6 STRIPE MISALIGNMENT/BOWING
CD7 WRONG PINING / CLIPPING FOR STRIPE FABRIC
CD8 FABRIC/ WIDE LACE WRONG FACE SIDE
CD9 LACE SCALLOP / EMBROIDERY NOT MATCHING
CD10 WRONG MARKER
CD11 CUT PARTS NOT MACTH WITH PATTERN
CD12 MARKER AND SPREADING WIDTH NOT MATCH
CD13 OFF GRAIN CUTTING
CD14 MISSING NOTCH / INCORRECT PLACEMENT
CD15 LEANING (SIDE EDGE MISALIGNED)
CD16 REMNANTS LOT UNIDENTIFIED
CD17 FABRIC FLAWS
CD18 MISCUT
CD19 RAGGED CUTTING
CD20 PARTS COUNT INCOMPLETE ( BUNDLING PROBLEM)
CD21
BUNDLING NOT FOLLOW COLOR COMBINATION AGAINST MO/ TRIM CARD REQUIRED
CD22 BUNDLES UNMATCHED/INCOMPLETE PART COUNT
CD23 BUNDLING MIXED SIZES AND DYE LOTS
CD24 HEAT TRANSFER GLUE EXPOSED
CD25 HEAT TRANSFER WRONG PLACEMENT/QUALITY
CD26 HEAT TRANSFER LABEL/TRIMS DELAMINATED
CD27 HEAT TRANSFER LABEL/TRIMS DISCOLORATION
CD28 BINDING WIDTH INCONSISTENT
CD29 BINDING OFF GRAIN
CD30 RE-CUT WRONG DYE LOT
CD31 OTHERS
DEFECT CLASSIFICATION (CUTTING)
- 4. DEFECT CLASSIFICATION (SEWING)
DEF. CODE
TYPE OF DEFECTS - SEWING
ENGLISH
SW1 SKIP/RUN OFF STITCHES/ POOR JOIN STITCHES
SW2 RAW EDGES
SW3 BROKEN STITCHES
SW4 CHALK/PEN MARKS / DIRTS
SW5 PUCKERING/TWISTED SEAMS
SW6 STITCH COUNT NOT ACCURATE
SW7 UNEVEN SEAM WIDTH
SW8 HIGH/LOW
SW9 UNTRIMMED THREADS
SW10 POOR/OUT OF SHAPE
SW11 HOLES / CUT DAMAGED
SW12 OIL STAINS
SW13 FULLNESS/BUBBLING
SW14 LOOSE STITCHES
SW15 WRONG SIZE
SW16 OVERLAPPING / MISALIGNED STITCHES
SW17 MISSING STITCH/PLEATED/OPENED SEAM
SW18 TIGHT TENSION
SW19 NEEDLE HOLES
SW20 DIRTY/SOILAGE
SW21 OFF SHADING WITHIN THE GMTS
SW22 OUT OF SPEC
SW23 HOOK & EYE INSECURED/UNEVEN
SW24 WIRE PLAY TIGHT/LOOSE
SW25 CUP LOOSE/TIGHT
SW26 SIDE CUP WAVY/CURLING UP
SW27 CRACKING STITCHES WHEN STRETCHED
SW28 FABRIC WRONG SIDE/INVERTED
SW29 BARTACK - TIGHT/TOO WIDE/MISPLACED/ MISSING / SLANTED
SW30 STRAPS INSECURED/MISPLACED/UNEVEN/ TWISTED
- 5. DEF.CODE
TYPE OF DEFECT (SEWING)
ENGLISH
SW31 LOOSE THREADS IN / OUT OF THE GMTS
SW32 EXPOSED BASTING STITCHES ON GMTS
SW33 PLEATED SEAMS
SW34 DAMAGED TRIMS
SW35 POINTY
SW36 CENTER FRONT GORE OUT OF SHAPE / SLANTED / HI-LOW
SW37 BOW/ BUTTON / METAL TRIMS WITH LOGO MISPLACED / MISSING / INSECURED
SW38 WRONG MATERIALS USED ON GMTS
SW39
LABEL MISPLACED/MISSING
SW40
LABEL WRONG/NOTREADABLE
SW41
WIRE INCORRECT/PULL OUT
SW42
WAVY
SW43
UNEVEN SEAM ALLOWANCE
SW44
REVERSE ATTACHMENT
SW45 HIKING
SW46 CREASE MARK
SW47 FIBREFILL BROKEN
SW48 UNEVEN DISTANCE
SW49 FLIPPING UP/CURLING DOWN
SW50 GUSSET OUT OF SHAPE/BUBBLING
SW51 UNEVEN SHIRRING
SW52 SHARP EDGES
SW53 SNAGS / FRAYING EDGES
SW54 HANDLING PROBLEM / PULLING
SW55 NEEDLE CUTS
SW56 FEED DOG/ SHINY / PRESSER FOOT MARKS
SW57 OTHERS
DEFECT CLASSIFICATION (SEWING)
- 6. DEFECT CLASSIFICATION (PACKING)
DEF. CODE
TYPES OF DEFECT(PACKING)
ENGLISH
PK 1 PACKING STANDARD INCORRECT
PK 2 POLYBAG WRONG SIZE/PRINTING/THICKNESS/
PK 3 HANGER ARTICLE / SIZE INCORRECT
PK 4 HANGTAG / OVER RIDDER / ADDITIONAL STICKER INCORRECT
PK 5 PRICE TICKET INCORRECT
PK 6 FLASHER / PAPER TAG WRONG POSITION / INSECURE / DAMAGE
PK 7 WRONG TAG PIN SIZE
PK 8 SIZER / LABEL / HANGTAGS UNMATCHED
PK9 WRONG CARTON DIMENTION
PK10 PLY TYPE / PLY COUNT INCORRECT
PK11 I NCORRECT ASSORTMENT
PK12 WRONG SIZE OF GARMENTS INSIDE THE CARTONS
PK13 CARTON SHIPPING MARKINGS INCORRECT
PK14 BARCODE STICKER WRONG / UNREADABLE
PK15 MISSING / WRONG STICKERS ON CARTON
PK16 PACKING CONDITION TIGHT/LOOSE
PK17 I NCORRECT CORD KNOT
PK18 STICKER ATTACHED SLANTED
PK19 HANGER MARK ON GARMENTS
PK20 BROKEN / SHARP EDGES ON PACKAGING TRIMS
PK21 MISSING PRICE TICKET / HYGENIC STICKER / ADDITIONAL STICKER
PK22 IINSECT /FUNGUS FOUND INSIDE THE POLY OR CARTON OR WITH GARMENTS.
PK23 POLY FOLDING WRONG
PK24 FOAM MOULD CUP CREASE / OFF SHAPE / CRASH MARK
PK25 INCORRECT QUANTITY (SHORT / OVER)
PK26 INCORRECT CARTON WEIGHT
PK27 MOISTURE LEVEL OUT OF STANDARD
PK28 POOR APPEARANCE AFTER PACKING
PK29 HANGER SETTING HI-LOW
PK30 INNER BOX (OFF SHAPE PRINTING / WRONG COUNTRY BLOCK / INSECURE / DAMAGE)
PK31 OTHERS
