2. Needle Issue Area
Factory has established the separate needle
issue area in each floor and allocated two
persons to issue the needle maintain the
company needle control procedure.
3. Needle Issue Process
Operator and sewing supervisor carry the broken needle with the needle
carrying box and handover to needle issuer , needle issuer check the
broken needle all parts with the Needle swatch , if all parts are match
with good then will issue the needle as per machine , needle types and
size wise , for ensure the needle types and size needle issuer check the
process mockup where all necessary information are included.
4. Broken & blunt needle log
While all broken parts are ok then needle issuer will issue the needle
and maintain the records to take Supervisor & Operator’s sign. If any
needle fail sharpness then log the needle with the comments needle
check point fail. Needle issuer will not issue a needle after three pcs per
machine in a day , if required then production management and
maintenance management should be arise proper corrective action plan
to management.
5. Log Register
when
Needle parts Missing
If any parts not found then those garments keep in a red bucket and those
garments pass thru metal detector machine , if found then those garments keep
in a NCM Box with proper records. Affected area checked by handy detector ,
pocket magnet and magnetic swiper to found the broken missing parts , if found
then follow the previous process (Broken needle issue policy) and if not found
then using the attached format and filling the necessary information by sewing
supervisor and Needle issuer will issue the needle only after get approval from
company Director
