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Design and Implementation of A Microcontroller
Based Maximum Power Point Tracking Solar Charge
Controller
M.Sc. Thesis Defense
December 2016
Presented By
Md Rokonuzzaman
1
Board of Examiners
Supervisor
Gp Capt Md. Hossam-E-Haider, PhD, BAF
Professor, Dept. of EECE, MIST, Dhaka-1216
Member
Major Hussain Md. Abu Nyeem, PhD, EME
Associate Professor, Dept. of EECE, MIST, Dhaka-1216
External
Dr. Shahidul Islam Khan
Professor, Dept. of EEE, BUET, Dhaka-1000
2
Presentation Outline
• Introduction and Basics
• Operating Principle & Switching
Mechanism (SM)
• Pulse Width Modulation (PWM)
• Maximum Power Point Tracking (MPPT)
• P&O Algorithm
• MPPT CC Simulation & Output
• Hardware Design
• Experimental Setup & Results
• Cost Analysis
• Conclusion
• Research Outcomes & Certification
3
Introduction
• Charge controllers manage interactions and energy flows
between a PV array, battery, and electrical load.
Why Have a CC?
• Prevents Battery Overcharge
• Blocks Reverse Current
• Prevent Over-discharge from
Batteries
• Prevent Electrical Overload
• Displays System Status
4
CC Features
• Battery Charging
• Overcharge Protection (HVD-14.3)
• Over Discharge Protection (LVD-11.6)
• Displays
Single-stage battery charging is
simpler to manage, but
multistage battery charging
brings battery to a higher state
of charge.
CC protect batteries from
overcharge by limiting
charging current.
CC protect batteries from
over discharge by controlling
discharge current. Most CC include LEDs to
indicate battery & panel
voltage, SOC etc. 5
Types of CC
• Series CC
• Shunt CC
• Diversionary CC
• Hybrid CC
Series CC control charging current by opening the circuit
from array.
Shunt CC control charging current by short-circuiting the array
A diversionary CC regulates charging current by diverting
excess power to an auxiliary load when the battery is fully
charged.
Hybrid CC manage multiple current source simultaneously.
6
Set Points (SP) of CC
• Charge Regulation (CR)
• Voltage Regulation (VR)
• Load Control (LC)
• Equalization
CR setpoints are the voltage levels at which the CC limits the
charging current from the array to the battery.
VR setpoints depends on the type of battery & CC.
LC setpoints are the voltage levels at which the CC limits the
discharging current from the battery to the loads.
The equalization setpoint brings the battery voltage to a level
that is higher than the normal charge regulation voltage.
7
Operating Principle and Switching
Mechanism (SM) of CC
SM
• On-off
• PWM
• MPPT
8
PWM
• Red area represents energy
going to battery for charging
• Charging rate can be
adjusted by changing the
ratio between the amount of
time the pulse occurs and the
amount of time between
pulses.
• Wide pulses with little time
between them provides high
charging rate.
• Narrow pulses with much
time between them a low
charging rate.
PWM simulates a lower
current level by pulsing a
higher current level ON and
OFF for short intervals.
9
MPPT
• MPPT manipulates the load/output voltage of an array
• To maintain operation at or near the MPP under
changing temperature and irradiance conditions.
• Increase 30%
more power
10
MPPT Based on P&O Algorithm
Flowchart of P&O technique 11
MPPT CC Simulation
12
Simulation Output
13
Hardware Design
Block Diagram of MPPT CC 14
Hardware Design (Contd.)
Schematic circuit layout designed by Proteus
15
Hardware Design (Contd.)
PCB of Designed CC
Designed MPPT CC Device
16
Experimental Setup
17
Experimented Data
Sr. No Time Panel Load Efficiency (%)
Voltage (V) Current (A) Power (W) Voltage (V) Current (A) Power (W)
1 08.55AM 14.4 1.58 22.75 12.6 1.76 22.18 97.47
2 09.25AM 13.9 2.89 40.17 13.4 2.83 37.92 94.40
3 09.55AM 14.2 1.99 28.26 13.0 1.74 22.62 80.05
4 10.25AM 13.6 1.89 25.70 13.3 1.92 25.54 99.35
5 10.55AM 14.0 2.45 34.30 13.6 2.51 34.14 99.52
6 11.25AM 14.1 2.58 36.39 13.9 2.61 36.27 99.73
7 11.55AM 14.2 0.26 03.69 12.2 0.25 03.05 82.61
8 12.25PM 14.2 2.78 39.48 13.9 2.82 39.19 99.30
9 12.55PM 13.8 1.92 26.49 13.5 1.95 26.33 99.35
10 01.22PM 14.0 2.59 36.26 14.1 2.53 35.68 98.38
11 01.52PM 14.3 1.77 25.31 13.5 1.87 25.25 99.74
12 02.10PM 13.9 0.47 06.53 12.8 0.47 06.02 92.09
13 02.30PM 14.0 1.79 25.06 13.5 1.80 24.30 96.97
14 02.55PM 14.5 2.64 38.28 14.1 2.68 37.78 98.71
15 03.25PM 13.4 0.51 06.83 12.9 0.52 06.71 98.16
16 04.00PM 13.4 0.47 06.29 12.9 0.47 06.06 96.27
17 04.25PM 13.3 0.45 05.98 12.9 0.46 05.93 99.15
18 04.55PM 13.3 0.55 07.32 12.9 0.55 07.09 96.99
19 05.00PM 13.3 0.47 06.25 12.8 0.47 06.02 96.24
Average 96.03
18
Experimented Data (Cont.)
Graphical representation of the CC’s efficiency
19
Average Efficiency for Experimented Days
Date of
Experiment
Average Efficiency
(%)
18.2.16 98.50
23.2.16 97.87
24.2.16 97.49
25.2.16 98.21
26.2.16 91.49
28.2.16 93.74
29.2.16 97.68
01.3.16 97.16
08 Days 96.52
98.5
97.87
97.49
98.21
91.49
93.74
97.68
97.16
96.52
86
88
90
92
94
96
98
100
Average Efficiency (%)
18.2.16
23.2.16
24.2.16
25.2.16
26.2.16
28.2.16
29.2.16
01.3.16
08 Days
Experimented Results
20
Sl.
No.
CC
Model/Rating
Solar
Panel
Price in
USD
Price in
BDT
01 GV-8-LA-12V 105W $119.99 9599.2
02 GV-8-LA-24V 210W $189.99 15199.2
03 GV-8-LA-36V 325W $239.99 19199.2
04 GV-8-LA-42V 335W $239.99 19199.2
05 GV-8-LA-48V 350W $239.99 19199.2
06 MIST-10A-12V 85W $26.00 2047.0
Cost Analysis
11%
18%
23%
23%
23%
2%
Price Analysis (%)
GV-8-LA-12V 105W
GV-8-LA-24V 210W
GV-8-LA-36V 325W
GV-8-LA-42V 335W
GV-8-LA-48V 350W
MIST-10A-12V 120W
21
Conclusions
• Customized Programming Control Unit
• LCD Display for System Status
• Laptop or Smart Phone Interfacing Facility
• Wireless and Remote Controlling Facility
• Integrated External Electronic Device Charging
Unit
• Highly Protective from Over Current, High-Low
Voltage and Reverse Power
• Experimented Average Efficiency 96.52%
• Total Production Cost BDT 2047 Only
22
Research Outcomes
Journal Conference MPEMR
Published 01 02 -
Accepted 01 - -
Submitted - 01 -
Award - - 01
Certification - - 01
23
Questions ?
24

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M.Sc. Thesis Presentation

  • 1. Design and Implementation of A Microcontroller Based Maximum Power Point Tracking Solar Charge Controller M.Sc. Thesis Defense December 2016 Presented By Md Rokonuzzaman 1
  • 2. Board of Examiners Supervisor Gp Capt Md. Hossam-E-Haider, PhD, BAF Professor, Dept. of EECE, MIST, Dhaka-1216 Member Major Hussain Md. Abu Nyeem, PhD, EME Associate Professor, Dept. of EECE, MIST, Dhaka-1216 External Dr. Shahidul Islam Khan Professor, Dept. of EEE, BUET, Dhaka-1000 2
  • 3. Presentation Outline • Introduction and Basics • Operating Principle & Switching Mechanism (SM) • Pulse Width Modulation (PWM) • Maximum Power Point Tracking (MPPT) • P&O Algorithm • MPPT CC Simulation & Output • Hardware Design • Experimental Setup & Results • Cost Analysis • Conclusion • Research Outcomes & Certification 3
  • 4. Introduction • Charge controllers manage interactions and energy flows between a PV array, battery, and electrical load. Why Have a CC? • Prevents Battery Overcharge • Blocks Reverse Current • Prevent Over-discharge from Batteries • Prevent Electrical Overload • Displays System Status 4
  • 5. CC Features • Battery Charging • Overcharge Protection (HVD-14.3) • Over Discharge Protection (LVD-11.6) • Displays Single-stage battery charging is simpler to manage, but multistage battery charging brings battery to a higher state of charge. CC protect batteries from overcharge by limiting charging current. CC protect batteries from over discharge by controlling discharge current. Most CC include LEDs to indicate battery & panel voltage, SOC etc. 5
  • 6. Types of CC • Series CC • Shunt CC • Diversionary CC • Hybrid CC Series CC control charging current by opening the circuit from array. Shunt CC control charging current by short-circuiting the array A diversionary CC regulates charging current by diverting excess power to an auxiliary load when the battery is fully charged. Hybrid CC manage multiple current source simultaneously. 6
  • 7. Set Points (SP) of CC • Charge Regulation (CR) • Voltage Regulation (VR) • Load Control (LC) • Equalization CR setpoints are the voltage levels at which the CC limits the charging current from the array to the battery. VR setpoints depends on the type of battery & CC. LC setpoints are the voltage levels at which the CC limits the discharging current from the battery to the loads. The equalization setpoint brings the battery voltage to a level that is higher than the normal charge regulation voltage. 7
  • 8. Operating Principle and Switching Mechanism (SM) of CC SM • On-off • PWM • MPPT 8
  • 9. PWM • Red area represents energy going to battery for charging • Charging rate can be adjusted by changing the ratio between the amount of time the pulse occurs and the amount of time between pulses. • Wide pulses with little time between them provides high charging rate. • Narrow pulses with much time between them a low charging rate. PWM simulates a lower current level by pulsing a higher current level ON and OFF for short intervals. 9
  • 10. MPPT • MPPT manipulates the load/output voltage of an array • To maintain operation at or near the MPP under changing temperature and irradiance conditions. • Increase 30% more power 10
  • 11. MPPT Based on P&O Algorithm Flowchart of P&O technique 11
  • 15. Hardware Design (Contd.) Schematic circuit layout designed by Proteus 15
  • 16. Hardware Design (Contd.) PCB of Designed CC Designed MPPT CC Device 16
  • 18. Experimented Data Sr. No Time Panel Load Efficiency (%) Voltage (V) Current (A) Power (W) Voltage (V) Current (A) Power (W) 1 08.55AM 14.4 1.58 22.75 12.6 1.76 22.18 97.47 2 09.25AM 13.9 2.89 40.17 13.4 2.83 37.92 94.40 3 09.55AM 14.2 1.99 28.26 13.0 1.74 22.62 80.05 4 10.25AM 13.6 1.89 25.70 13.3 1.92 25.54 99.35 5 10.55AM 14.0 2.45 34.30 13.6 2.51 34.14 99.52 6 11.25AM 14.1 2.58 36.39 13.9 2.61 36.27 99.73 7 11.55AM 14.2 0.26 03.69 12.2 0.25 03.05 82.61 8 12.25PM 14.2 2.78 39.48 13.9 2.82 39.19 99.30 9 12.55PM 13.8 1.92 26.49 13.5 1.95 26.33 99.35 10 01.22PM 14.0 2.59 36.26 14.1 2.53 35.68 98.38 11 01.52PM 14.3 1.77 25.31 13.5 1.87 25.25 99.74 12 02.10PM 13.9 0.47 06.53 12.8 0.47 06.02 92.09 13 02.30PM 14.0 1.79 25.06 13.5 1.80 24.30 96.97 14 02.55PM 14.5 2.64 38.28 14.1 2.68 37.78 98.71 15 03.25PM 13.4 0.51 06.83 12.9 0.52 06.71 98.16 16 04.00PM 13.4 0.47 06.29 12.9 0.47 06.06 96.27 17 04.25PM 13.3 0.45 05.98 12.9 0.46 05.93 99.15 18 04.55PM 13.3 0.55 07.32 12.9 0.55 07.09 96.99 19 05.00PM 13.3 0.47 06.25 12.8 0.47 06.02 96.24 Average 96.03 18
  • 19. Experimented Data (Cont.) Graphical representation of the CC’s efficiency 19
  • 20. Average Efficiency for Experimented Days Date of Experiment Average Efficiency (%) 18.2.16 98.50 23.2.16 97.87 24.2.16 97.49 25.2.16 98.21 26.2.16 91.49 28.2.16 93.74 29.2.16 97.68 01.3.16 97.16 08 Days 96.52 98.5 97.87 97.49 98.21 91.49 93.74 97.68 97.16 96.52 86 88 90 92 94 96 98 100 Average Efficiency (%) 18.2.16 23.2.16 24.2.16 25.2.16 26.2.16 28.2.16 29.2.16 01.3.16 08 Days Experimented Results 20
  • 21. Sl. No. CC Model/Rating Solar Panel Price in USD Price in BDT 01 GV-8-LA-12V 105W $119.99 9599.2 02 GV-8-LA-24V 210W $189.99 15199.2 03 GV-8-LA-36V 325W $239.99 19199.2 04 GV-8-LA-42V 335W $239.99 19199.2 05 GV-8-LA-48V 350W $239.99 19199.2 06 MIST-10A-12V 85W $26.00 2047.0 Cost Analysis 11% 18% 23% 23% 23% 2% Price Analysis (%) GV-8-LA-12V 105W GV-8-LA-24V 210W GV-8-LA-36V 325W GV-8-LA-42V 335W GV-8-LA-48V 350W MIST-10A-12V 120W 21
  • 22. Conclusions • Customized Programming Control Unit • LCD Display for System Status • Laptop or Smart Phone Interfacing Facility • Wireless and Remote Controlling Facility • Integrated External Electronic Device Charging Unit • Highly Protective from Over Current, High-Low Voltage and Reverse Power • Experimented Average Efficiency 96.52% • Total Production Cost BDT 2047 Only 22
  • 23. Research Outcomes Journal Conference MPEMR Published 01 02 - Accepted 01 - - Submitted - 01 - Award - - 01 Certification - - 01 23