This System is propose for Steel Manufacturing company. System helps reduce man power , searching time , suggest free location and search slab from the yard. System help to SCM Users and same type of system apply in different areas like coil , sheet , plate, pipe, container, paper mill, big box etc.

2. BUSINESS FLOW – AS IS

3. PROBLEMS STATEMENT
 Continuous follow-ups between crane operator and
ground operator.
 Searching location takes lot of time.
 Improper communication will lead to wrong
performance.
 Manual searching will take lot of time if any slab
requires process like scarfing , cutting , trimming
and HSM.
 Number of man power for searching location will be
more.
 More people makes more mistakes like wrong slab
pickup , caster table is full , wrong slab process etc.

4. SLAB YARD MANAGEMENT SYSTEM
MODULES
 Inventory Management
 Stock In and Out management
 Yard Management
 Defines rule for process wise location
 Finding free location
 Slab location finding and providing
 Process Management
 Suggest next process
 Ground Terminal
 Create different types work order and assign to crane operator. (work
order like caster to slab yard location, car to slab yard , slab yard to slab
yard)
 Crane Terminal
 Base on the ground terminal instruction, crane operator will pick-up and
release slab in yard.
 Slab Car Terminal
 Base on the location slab car automatically moves from one location to
other location

5. SYMS - MES
INTEGRATED SYSTEMS
LEVEL-2
SYSTEM
SYMS - SERVER SAP
Ground
Terminal
Crane
Terminal
Car
Terminal
Come from
Out side

6. INTEGRATED DEVICES

7. REQUIRED SOFTWARE AND API
 Java 1.7
 Java3D 1.5.2
 Spring 4.1
 REST / SOAP Web Service
 JMS
 jco. (Java to SAP API)
 jIntegra ( Java to OPC API)
 OPC Server & Client
 Oracle11g (Database)

8. BUSINESS FLOW – TO BE
DISPATCH
(END)

9. SYSTEM FEATURES
 Slab properties come from Level – 2 application so
no need to create slab information.
 Yard management provide free location so need to
find out free location for release slab.
 If you required specific slab then search in the
system give slab information and location.
 Ground terminal operator assign work order to
crane terminal. Now system suggest path and
location of that slab.
 Not more man power required.
 Sync with ground and crane operator reduce.

10. SYSTEM SCREENS

11. SYSTEM PROTOTYPE VIDEO

12. APPLY SAME SYSTEM IN OTHER AREAS LIKE
 Coil
 Sheet
 Plate
 Pipe
 Container
 Big - Boxes