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Pervious Concrete
Pilot Project
A Case Study
City of Tulsa
April 2013
Mary E. Kell, AIA, NCARB, LEED © AP
1
Background
• Definition of the issue
• Building sustainably in public projects
• The case for Low Impact Development (LID)
2
Why design with LID in mind…
• As cities continue to be developed, so does the
increased runoff from stormwater due to
increased impervious surfaces
• The runoff gets transported through pipes and
sewers to streams, rivers, lakes and other
bodies of water
3
Why design with LID in mind
• Runoff from parking lots such as oil, fuel and,
deicing salts harms water quality and aquatic
life, and can cause pollution, erosion, increased
flow of waterways and altered aquatic life
• Pervious concrete is a tool in the LID toolkit that
can help reduce the need for larger
infrastructure by limiting or reducing the amount
of stormwater runoff
4
What we did
• Provide a pervious concrete pilot project on City
of Tulsa property
• Observe, monitor and measure a defined area of
pervious concrete over a minimum 2-year time
span
• Encourage participation from all interested
public and private entities
5
Impediments that had to be
addressed
• Lack of education and experience by Oklahoma
contractors
As of March of 2012, only 2 contractors in the state of
Oklahoma were certified by NRMCA (National Ready Mixed
Concrete Association) to be able to place pervious concrete
• Three levels of certification:
• Technician
• Installer
• Craftsman
• http://nrmca.org/Education/Certifications/Pervious_Contractor.htm
for more information on the certification levels
6
More Impediments…
• Cost – lack of familiarity with pervious concrete
has typically driven up costs in projects and is
commonly value-engineered out or not designed
in the project to start with for Oklahoma projects
• Lack of support of a “new product” from City of
Tulsa Engineering – a City project cannot afford
to be on the cutting edge and risk failure when
using public money
7
Impediments, continued
• Performance data for a time-tested project constructed in
Oklahoma (not a different part of the country where
climate varies and / or sustainability has been accepted
on a broader level, such as Portland, OR, Chicago, IL or
Austin, TX)
• Public awareness
• Technical specification development
8
The Plan
• In the summer of 2011 a group started gathering
and meeting at regular intervals
• The group included contractors, academia,
industry concrete educators and organizations,
engineers, architects, builders, inspectors and
code officials from the City of Tulsa, all of whom
have a common personal interest in making
things greener
9
How we did it
• This project was primarily put together due to the
volunteer efforts of many to make it happen
• After realizing that the “impediments that had to
be addressed” could actually be turned into task
items, the group went to work
10
Timeline
• 7/27/11 – First meeting:
• Included definition of obstacles / impediments and
concerns and introductions of roles, skills and resources
• Defined the need for a test project to educate the
majority of those involved
• Defined the need to educate the majority of interested
attendees
11
Timeline
• 8/23/11 – Second meeting:
• Included gathering information on commonly
perceived issues with pervious such as freeze
thaw, durability and maintenance concerns.
• Location of a project site owned by the City of
Tulsa underway
12
Timeline
• 10/3/11 – Site visit to Twin Cities and GCC Mid-
Continent, two ready-mixed concrete plants in
Tulsa with pervious slabs that had been placed
in the Tulsa area for 5+ years
13
GCC Mid-Continent Concrete site
visit
14
Twin Cities site visit
15
Timeline
• 11/29/11 – City of Tulsa site chosen, percolation
test results review, performance spec
development.
3 bores taken - .5” to 1.42” / hour percolation rate
8.5” asphalt over 6” agg base, dark gray silty sand with gravel, fill
• 1/20/12 and 2/9/12 – Meetings to coordinate
upcoming certification seminar and
demonstration pour
16
Existing Site
City of Tulsa West Yard
17
Existing Site
City of Tulsa West Yard
18
Timeline
• 3/6/12 – PC Certification seminar by the National Ready
Mixed Concrete Association (NRMCA); reduced rates
offered
• 20 people certified as pervious Technicians = 1,000%
increase of pervious Technicians in Oklahoma.
• Still need to get more contractors with experience in
Installer and Craftsman levels
19
Timeline
• 3/7/12 – Demonstration pour
• Technical specifications and pervious concrete consultation by the
South Central Cement Promotion Association, OMRCA and NRMCA
• 5 slabs from 5 different ready-mix companies, all placed by Cantera
Concrete
• Slab materials, labor and time donated by Arrow Concrete, Dolese
Brothers Company, GCC-Mid-Continent Concrete, Twin Cities
Ready Mix Concrete, and Eagle Redi-Mix
• Subbase materials donated by Greenhill Materials
• Excavation of subbase and subbase placed by City of Tulsa
• TV and Radio Station Media present
20
Details on pour
• 100’ x 12’ total area
• 2,000 SF additional draining onto pervious area
• Each of the 5 slabs were 20’ wide by 12’ wide
• ¾” wide HDPE resin lumber expansion joints between
each slab
• ¾” wide x 1- ¾” deep tooled joint was cut at middle (10’)
of each of the 5 slabs
• 18” of washed #57 rock subbase
• 5- ½” thick pervious over rock subbase
21
Site Plan of pour
22
ORMCA Newsletter:
Told our story - positive press!
23
Pour
The morning of the pour – expansion joints in
place between the slabs
24
The area, ready for the pour
25
The first slab being poured and worked into
place
26
Power screed following the drop from the truck
27
Roller, following power screed leveling
28
Working the concrete – crew of 6 to 8
29
Plastic wrap immediately following pour
30
Sandbags on 2 x 4’s to hold down the plastic
31
Detail of expansion joint spacers in-between
slabs 32
Close up of roller
33
Pouring the last slab, covering up with plastic
immediately following
34
Weighing samples of each slab, each sample
rodded but not compacted
35
One week later - removal of plastic, variation in
colors of the slabs evident
36
One week later – hose showing water flow
37
One week later – concrete truck flowing water
on slabs
38
Testing
• Infiltration testing per ASTM C1701/C170M-09
currently being conducted every quarter by
Professor Jason Vogel and his graduate
students with Oklahoma State University (OSU)
• Metal rings were made by OSU
• Single vs. double ring testing
39
Quarterly Infiltration Testing
Step One: Place metal ring on slab, put plumber’s putty
around the base of the metal ring
40
Step Two:
Pre-wetting the area to be tested, time recorded
41
Step Three:
Recording the time it takes a documented amount of water to
flow through the slab, keeping ½ nch of water head during
pour. 42
Alternate method of
testing – double ring
infiltration test
A non-typical pervious pavement test that
was tried to compare the ASTM standard
with a typical method used for soil
infiltration.
By utilizing the second ring, we were
attempting to ensure that the middle ring
is only showing the vertical movement of
the water.
In general, our results indicated that there
was no detectable difference unless the
flow was pretty low (less than 300 in/hr or
so). Also note that we only tried this one
time, so these results are very limited.
While the double-ring method measures
infiltration only, the standard single ring
method is meant to be used as a
consistent, repeatable measure of
determining if the pavement is clogged.
43
Infiltration Testing - Results
44
Testing
• Acceptable range is 200-1800 inches per hour
• As of the 5th quarterly test conducted in March
2013, a year after the pour, all but one slab is
well within or above range!
• SUCCESS
45
What’s Next?
• First City of Tulsa project to use pervious concrete starts
construction April of 2013
• Tulsa Fire Department Safety Training Center, located
on the Tulsa Community College (TCC) northeast
campus
• Pervious planned around drill tower, class A burn unit
pad and winding sidewalk connection to TCC
46
The group
• Special thanks to everyone who helped make
this pilot project an ongoing success!
• The group included:
o Concrete contractors
o Ready-mix concrete suppliers
o National and Oklahoma Ready Mixed Concrete Association
o South Central Cement Promotion Association – part of the
Portland Cement Association
o Oklahoma State University (OSU) staff
o City of Tulsa engineers and architects
47
Questions?
• Mary E. Kell, AIA, NCARB, LEED © AP
• mkell@cityoftulsa.org
• (918) 596-2582 office
48

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Pervious Concrete Pilot Project COT 042413

  • 1. Pervious Concrete Pilot Project A Case Study City of Tulsa April 2013 Mary E. Kell, AIA, NCARB, LEED © AP 1
  • 2. Background • Definition of the issue • Building sustainably in public projects • The case for Low Impact Development (LID) 2
  • 3. Why design with LID in mind… • As cities continue to be developed, so does the increased runoff from stormwater due to increased impervious surfaces • The runoff gets transported through pipes and sewers to streams, rivers, lakes and other bodies of water 3
  • 4. Why design with LID in mind • Runoff from parking lots such as oil, fuel and, deicing salts harms water quality and aquatic life, and can cause pollution, erosion, increased flow of waterways and altered aquatic life • Pervious concrete is a tool in the LID toolkit that can help reduce the need for larger infrastructure by limiting or reducing the amount of stormwater runoff 4
  • 5. What we did • Provide a pervious concrete pilot project on City of Tulsa property • Observe, monitor and measure a defined area of pervious concrete over a minimum 2-year time span • Encourage participation from all interested public and private entities 5
  • 6. Impediments that had to be addressed • Lack of education and experience by Oklahoma contractors As of March of 2012, only 2 contractors in the state of Oklahoma were certified by NRMCA (National Ready Mixed Concrete Association) to be able to place pervious concrete • Three levels of certification: • Technician • Installer • Craftsman • http://nrmca.org/Education/Certifications/Pervious_Contractor.htm for more information on the certification levels 6
  • 7. More Impediments… • Cost – lack of familiarity with pervious concrete has typically driven up costs in projects and is commonly value-engineered out or not designed in the project to start with for Oklahoma projects • Lack of support of a “new product” from City of Tulsa Engineering – a City project cannot afford to be on the cutting edge and risk failure when using public money 7
  • 8. Impediments, continued • Performance data for a time-tested project constructed in Oklahoma (not a different part of the country where climate varies and / or sustainability has been accepted on a broader level, such as Portland, OR, Chicago, IL or Austin, TX) • Public awareness • Technical specification development 8
  • 9. The Plan • In the summer of 2011 a group started gathering and meeting at regular intervals • The group included contractors, academia, industry concrete educators and organizations, engineers, architects, builders, inspectors and code officials from the City of Tulsa, all of whom have a common personal interest in making things greener 9
  • 10. How we did it • This project was primarily put together due to the volunteer efforts of many to make it happen • After realizing that the “impediments that had to be addressed” could actually be turned into task items, the group went to work 10
  • 11. Timeline • 7/27/11 – First meeting: • Included definition of obstacles / impediments and concerns and introductions of roles, skills and resources • Defined the need for a test project to educate the majority of those involved • Defined the need to educate the majority of interested attendees 11
  • 12. Timeline • 8/23/11 – Second meeting: • Included gathering information on commonly perceived issues with pervious such as freeze thaw, durability and maintenance concerns. • Location of a project site owned by the City of Tulsa underway 12
  • 13. Timeline • 10/3/11 – Site visit to Twin Cities and GCC Mid- Continent, two ready-mixed concrete plants in Tulsa with pervious slabs that had been placed in the Tulsa area for 5+ years 13
  • 14. GCC Mid-Continent Concrete site visit 14
  • 15. Twin Cities site visit 15
  • 16. Timeline • 11/29/11 – City of Tulsa site chosen, percolation test results review, performance spec development. 3 bores taken - .5” to 1.42” / hour percolation rate 8.5” asphalt over 6” agg base, dark gray silty sand with gravel, fill • 1/20/12 and 2/9/12 – Meetings to coordinate upcoming certification seminar and demonstration pour 16
  • 17. Existing Site City of Tulsa West Yard 17
  • 18. Existing Site City of Tulsa West Yard 18
  • 19. Timeline • 3/6/12 – PC Certification seminar by the National Ready Mixed Concrete Association (NRMCA); reduced rates offered • 20 people certified as pervious Technicians = 1,000% increase of pervious Technicians in Oklahoma. • Still need to get more contractors with experience in Installer and Craftsman levels 19
  • 20. Timeline • 3/7/12 – Demonstration pour • Technical specifications and pervious concrete consultation by the South Central Cement Promotion Association, OMRCA and NRMCA • 5 slabs from 5 different ready-mix companies, all placed by Cantera Concrete • Slab materials, labor and time donated by Arrow Concrete, Dolese Brothers Company, GCC-Mid-Continent Concrete, Twin Cities Ready Mix Concrete, and Eagle Redi-Mix • Subbase materials donated by Greenhill Materials • Excavation of subbase and subbase placed by City of Tulsa • TV and Radio Station Media present 20
  • 21. Details on pour • 100’ x 12’ total area • 2,000 SF additional draining onto pervious area • Each of the 5 slabs were 20’ wide by 12’ wide • ¾” wide HDPE resin lumber expansion joints between each slab • ¾” wide x 1- ¾” deep tooled joint was cut at middle (10’) of each of the 5 slabs • 18” of washed #57 rock subbase • 5- ½” thick pervious over rock subbase 21
  • 22. Site Plan of pour 22
  • 23. ORMCA Newsletter: Told our story - positive press! 23
  • 24. Pour The morning of the pour – expansion joints in place between the slabs 24
  • 25. The area, ready for the pour 25
  • 26. The first slab being poured and worked into place 26
  • 27. Power screed following the drop from the truck 27
  • 28. Roller, following power screed leveling 28
  • 29. Working the concrete – crew of 6 to 8 29
  • 30. Plastic wrap immediately following pour 30
  • 31. Sandbags on 2 x 4’s to hold down the plastic 31
  • 32. Detail of expansion joint spacers in-between slabs 32
  • 33. Close up of roller 33
  • 34. Pouring the last slab, covering up with plastic immediately following 34
  • 35. Weighing samples of each slab, each sample rodded but not compacted 35
  • 36. One week later - removal of plastic, variation in colors of the slabs evident 36
  • 37. One week later – hose showing water flow 37
  • 38. One week later – concrete truck flowing water on slabs 38
  • 39. Testing • Infiltration testing per ASTM C1701/C170M-09 currently being conducted every quarter by Professor Jason Vogel and his graduate students with Oklahoma State University (OSU) • Metal rings were made by OSU • Single vs. double ring testing 39
  • 40. Quarterly Infiltration Testing Step One: Place metal ring on slab, put plumber’s putty around the base of the metal ring 40
  • 41. Step Two: Pre-wetting the area to be tested, time recorded 41
  • 42. Step Three: Recording the time it takes a documented amount of water to flow through the slab, keeping ½ nch of water head during pour. 42
  • 43. Alternate method of testing – double ring infiltration test A non-typical pervious pavement test that was tried to compare the ASTM standard with a typical method used for soil infiltration. By utilizing the second ring, we were attempting to ensure that the middle ring is only showing the vertical movement of the water. In general, our results indicated that there was no detectable difference unless the flow was pretty low (less than 300 in/hr or so). Also note that we only tried this one time, so these results are very limited. While the double-ring method measures infiltration only, the standard single ring method is meant to be used as a consistent, repeatable measure of determining if the pavement is clogged. 43
  • 45. Testing • Acceptable range is 200-1800 inches per hour • As of the 5th quarterly test conducted in March 2013, a year after the pour, all but one slab is well within or above range! • SUCCESS 45
  • 46. What’s Next? • First City of Tulsa project to use pervious concrete starts construction April of 2013 • Tulsa Fire Department Safety Training Center, located on the Tulsa Community College (TCC) northeast campus • Pervious planned around drill tower, class A burn unit pad and winding sidewalk connection to TCC 46
  • 47. The group • Special thanks to everyone who helped make this pilot project an ongoing success! • The group included: o Concrete contractors o Ready-mix concrete suppliers o National and Oklahoma Ready Mixed Concrete Association o South Central Cement Promotion Association – part of the Portland Cement Association o Oklahoma State University (OSU) staff o City of Tulsa engineers and architects 47
  • 48. Questions? • Mary E. Kell, AIA, NCARB, LEED © AP • mkell@cityoftulsa.org • (918) 596-2582 office 48