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04/07/2023
Ilan Juran
TOWARDS INTELLIGENT PROCESS CONTROL OF
MUNICIPAL WASTEWATER TREATMENT
THE DEVELOPMENT OF A HYBRID MODEL TO
IMPROVE SIMULATION PERFORMANCE AND
PROCESS CONTROL
4th July 2023 - Marcello Serrao – PhD Candidate at l’École des Ponts ParisTech
Sciences, Ingénierie et Environnement
Peter A. Vanrolleghem
Bruno Tassin Vincent Jauzein; Sam Azimi;
Vincent Rocher
Saba Daneshgar
07/ CONCLUSIONS &
PERSPECTIVES
2
KEY TAKE-AWAYS
Model output
Sensor
Laboratory
- PhD Defence Marcello Serrao
04/07/2023 3
Mechanistic Model
• RMSE 15 – 25%
• Process Knowledge
• Extrapolation
=
Hybrid Model
• RMSE 5 – 10%
• Process knowledge +
Data-based corrections
• Extra- & interpolation
+
Data-driven Model
• RMSE 1 – 5%
• Data-based
• Interpolation
- PhD Defence Marcello Serrao
04/07/2023
MAIN CONCLUSIONS
Mechanistic Model Development
• A whole-plant biofilter model (Zhu, 2020) has been successfully calibrated using high-resolution operational
data from the Seine aval WRRF.
• The Janus coefficient demonstrated a valid model was obtained for important effluent variables.
Hybrid Model Development
• Hybrid Model increases significantly the performance of the mechanistic biofilter model during training
(NO3-N relative error from 12% to2%) and testing (NO3-N relative error from 110% to 8%).
• The Janus coefficient obtained again showed a valid model for important effluent variables.
4
Data Quality
• Quality of the observations is of profound importance and highly affects the modelling results.
• Data Quality Assessment showed average data loss of 15%, with range of 5 - 50% depending on the variable;
necessitating Data Gap Filling.
Process Modelling Guidelines
• Mechanistic Biofilter modelling requires adaptation from ASM’s; Guidelines are still under full development.
Hybrid Model Predictive Controller - Demonstration
• Hybrid Model Predictive Control shows potential to significantly improve effluent water quality compared to
conventional feedforward control at reduced chemical and energy consumption.
- PhD Defence Marcello Serrao
04/07/2023
Data Quality
• Data input and data cleaning for model input could be improved by adding Machine Learning models
• Influent characterization can be improved by laboratory analyses and/or data-driven models
PERSPECTIVES
Model Development
• Regular recalibration of Mechanistic Model and retraining of Data-Driven Model
• Ensemble Modelling: combining multiple Machine Learning and/or statistical models in a DDM
Hybrid Model Predictive Control
• Apply a multi-objective optimisation to include NOx-N recirculation flow rate, methanol leakage,
GHG emissions, energy costs and effluent quality.
5
- PhD Defence Marcello Serrao
04/07/2023
Ilan Juran
Peter A. Vanrolleghem
Bruno Tassin Jérôme Cluzeau, Remy Cocles,
Eloïse DeTredern, Vincent Jauzein,
Sam Azimi, Vincent Rocher
Saba Daneshgar
Thank you for your attention.
Questions? Suggestions?
marcello.serrao@enpc.fr
6
REFERENCES
- PhD Defence Marcello Serrao
04/07/2023
Alferes, J., & Vanrolleghem, P. A. (2016). Efficient automated quality assessment: Dealing with faulty on-line water quality sensors. AI Communications, 29(6), 701-709.
Bernier J., Rocher V., Guérin S., Lessard P. (2014b): Modelling of a carbon removal biological aerated filter doing partial nitrification during large-scale secondary treatment; Water
Quality Research Journal of Canada ; 49, 3 : 245-257.
Garrido-Baserba, M., Corominas, L., Cortés, U., Rosso, D., & Poch, M. (2020). The fourth-revolution in the water sector encounters the digital revolution. Environmental Science &
Technology, 54(8), 4698-4705.
Ingildsen, P. and Olsson, G. (2016). Smart Water Utilities. Complexity made simple. IWA Publishing.
Lee, D. S., Jeon, C. O., Park, J. M., & Chang, K. S. (2002). Hybrid neural network modeling of a full‐scale industrial wastewater treatment process. Biotechnology and bioengineering,
78(6), 670-682.
Lee, D. S., Vanrolleghem, P. A., & Park, J. M. (2005). Parallel hybrid modeling methods for a full-scale cokes wastewater treatment plant. Journal of Biotechnology, 115(3), 317-328.
Li, F. and Vanrolleghem, P. A. (2019) WRRF influent generator model for flowrate and quality prediction from combined sewer systems based on a data-driven methodology. In:
Proceedings 33e Congrès de l'Est du Canada de Recherche sur la Qualité de l'Eau (ACQE). Montréal, Québec, Canada, October 25 2019.
Mannina, G., Cosenza, A., Vanrolleghem, P. A., & Viviani, G. (2011). A practical protocol for calibration of nutrient removal wastewater treatment models. Journal of hydroinformatics,
13(4), 575-595.
Rieger, L., Gillot, S., Langergraber, G., Ohtsuki, T., Shaw, A., Takacs, I., Winkler, S. (2012). Guidelines for Using Activated Sludge Models. IWA publishing, London, UK.
SIAAP (2018). Innover dans les pratiques de monitoring et d’exploitation des stations d’épuration. Enseignements scientifiques et techniques tirés de la phase I (2014-2017) du
programme Mocopée.
Schneider, M. Y., Quaghebeur, W., Borzooei, S., Froemelt, A., Li, F., Saagi, R.& Torfs, E. (2022). Hybrid modelling of water resource recovery facilities: status and opportunities. Water
Science and Technology, 85(9), 2503-2524.
Therrien, J. D., Nicolaï, N., & Vanrolleghem, P. A. (2020). A critical review of the data pipeline: how wastewater system operation flows from data to intelligence. Water Science and
Technology.
Von Stosch, M., Oliveira, R., Peres, J., & de Azevedo, S. F. (2014). Hybrid semi-parametric modeling in process systems engineering: Past, present and future. Computers & Chemical
Engineering, 60, 86-101.
Zhu, J., Bernier, J., Pauss, A., Vanrolleghem, P. A., Rocher, V. (2018a) Modélisation de la station Seine Aval–Vers une optimisation en temps réel des coûts d’exploitation et
environnementaux. Présentation Journée Information Eaux, Poitiers
Zhu, J., Bernier, J., Azimi, S., Pauss, A., Rocher, V., Vanrolleghem, P. A. (2018) Comprehensive modelling of full-scale nitrifying biofilters and validation under different configurations.
Presentation IWA Nutrient Removal and Recovery Conference, 18 - 21 November 2018, Brisbane, Australia.
Zhu, J. (2020). Modélisation détaillée du fonctionnement de la filière complète de biofiltration de a station de traitement des eaux usées Seine Aval (PhD Thesis). Université de
Technologie de Compiègne, Sorbonne Université.
7

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Serrao_Soutenance_2023_vconclusions.pptx

  • 1. 04/07/2023 Ilan Juran TOWARDS INTELLIGENT PROCESS CONTROL OF MUNICIPAL WASTEWATER TREATMENT THE DEVELOPMENT OF A HYBRID MODEL TO IMPROVE SIMULATION PERFORMANCE AND PROCESS CONTROL 4th July 2023 - Marcello Serrao – PhD Candidate at l’École des Ponts ParisTech Sciences, Ingénierie et Environnement Peter A. Vanrolleghem Bruno Tassin Vincent Jauzein; Sam Azimi; Vincent Rocher Saba Daneshgar
  • 3. KEY TAKE-AWAYS Model output Sensor Laboratory - PhD Defence Marcello Serrao 04/07/2023 3 Mechanistic Model • RMSE 15 – 25% • Process Knowledge • Extrapolation = Hybrid Model • RMSE 5 – 10% • Process knowledge + Data-based corrections • Extra- & interpolation + Data-driven Model • RMSE 1 – 5% • Data-based • Interpolation
  • 4. - PhD Defence Marcello Serrao 04/07/2023 MAIN CONCLUSIONS Mechanistic Model Development • A whole-plant biofilter model (Zhu, 2020) has been successfully calibrated using high-resolution operational data from the Seine aval WRRF. • The Janus coefficient demonstrated a valid model was obtained for important effluent variables. Hybrid Model Development • Hybrid Model increases significantly the performance of the mechanistic biofilter model during training (NO3-N relative error from 12% to2%) and testing (NO3-N relative error from 110% to 8%). • The Janus coefficient obtained again showed a valid model for important effluent variables. 4 Data Quality • Quality of the observations is of profound importance and highly affects the modelling results. • Data Quality Assessment showed average data loss of 15%, with range of 5 - 50% depending on the variable; necessitating Data Gap Filling. Process Modelling Guidelines • Mechanistic Biofilter modelling requires adaptation from ASM’s; Guidelines are still under full development. Hybrid Model Predictive Controller - Demonstration • Hybrid Model Predictive Control shows potential to significantly improve effluent water quality compared to conventional feedforward control at reduced chemical and energy consumption.
  • 5. - PhD Defence Marcello Serrao 04/07/2023 Data Quality • Data input and data cleaning for model input could be improved by adding Machine Learning models • Influent characterization can be improved by laboratory analyses and/or data-driven models PERSPECTIVES Model Development • Regular recalibration of Mechanistic Model and retraining of Data-Driven Model • Ensemble Modelling: combining multiple Machine Learning and/or statistical models in a DDM Hybrid Model Predictive Control • Apply a multi-objective optimisation to include NOx-N recirculation flow rate, methanol leakage, GHG emissions, energy costs and effluent quality. 5
  • 6. - PhD Defence Marcello Serrao 04/07/2023 Ilan Juran Peter A. Vanrolleghem Bruno Tassin Jérôme Cluzeau, Remy Cocles, Eloïse DeTredern, Vincent Jauzein, Sam Azimi, Vincent Rocher Saba Daneshgar Thank you for your attention. Questions? Suggestions? marcello.serrao@enpc.fr 6
  • 7. REFERENCES - PhD Defence Marcello Serrao 04/07/2023 Alferes, J., & Vanrolleghem, P. A. (2016). Efficient automated quality assessment: Dealing with faulty on-line water quality sensors. AI Communications, 29(6), 701-709. Bernier J., Rocher V., Guérin S., Lessard P. (2014b): Modelling of a carbon removal biological aerated filter doing partial nitrification during large-scale secondary treatment; Water Quality Research Journal of Canada ; 49, 3 : 245-257. Garrido-Baserba, M., Corominas, L., Cortés, U., Rosso, D., & Poch, M. (2020). The fourth-revolution in the water sector encounters the digital revolution. Environmental Science & Technology, 54(8), 4698-4705. Ingildsen, P. and Olsson, G. (2016). Smart Water Utilities. Complexity made simple. IWA Publishing. Lee, D. S., Jeon, C. O., Park, J. M., & Chang, K. S. (2002). Hybrid neural network modeling of a full‐scale industrial wastewater treatment process. Biotechnology and bioengineering, 78(6), 670-682. Lee, D. S., Vanrolleghem, P. A., & Park, J. M. (2005). Parallel hybrid modeling methods for a full-scale cokes wastewater treatment plant. Journal of Biotechnology, 115(3), 317-328. Li, F. and Vanrolleghem, P. A. (2019) WRRF influent generator model for flowrate and quality prediction from combined sewer systems based on a data-driven methodology. In: Proceedings 33e Congrès de l'Est du Canada de Recherche sur la Qualité de l'Eau (ACQE). Montréal, Québec, Canada, October 25 2019. Mannina, G., Cosenza, A., Vanrolleghem, P. A., & Viviani, G. (2011). A practical protocol for calibration of nutrient removal wastewater treatment models. Journal of hydroinformatics, 13(4), 575-595. Rieger, L., Gillot, S., Langergraber, G., Ohtsuki, T., Shaw, A., Takacs, I., Winkler, S. (2012). Guidelines for Using Activated Sludge Models. IWA publishing, London, UK. SIAAP (2018). Innover dans les pratiques de monitoring et d’exploitation des stations d’épuration. Enseignements scientifiques et techniques tirés de la phase I (2014-2017) du programme Mocopée. Schneider, M. Y., Quaghebeur, W., Borzooei, S., Froemelt, A., Li, F., Saagi, R.& Torfs, E. (2022). Hybrid modelling of water resource recovery facilities: status and opportunities. Water Science and Technology, 85(9), 2503-2524. Therrien, J. D., Nicolaï, N., & Vanrolleghem, P. A. (2020). A critical review of the data pipeline: how wastewater system operation flows from data to intelligence. Water Science and Technology. Von Stosch, M., Oliveira, R., Peres, J., & de Azevedo, S. F. (2014). Hybrid semi-parametric modeling in process systems engineering: Past, present and future. Computers & Chemical Engineering, 60, 86-101. Zhu, J., Bernier, J., Pauss, A., Vanrolleghem, P. A., Rocher, V. (2018a) Modélisation de la station Seine Aval–Vers une optimisation en temps réel des coûts d’exploitation et environnementaux. Présentation Journée Information Eaux, Poitiers Zhu, J., Bernier, J., Azimi, S., Pauss, A., Rocher, V., Vanrolleghem, P. A. (2018) Comprehensive modelling of full-scale nitrifying biofilters and validation under different configurations. Presentation IWA Nutrient Removal and Recovery Conference, 18 - 21 November 2018, Brisbane, Australia. Zhu, J. (2020). Modélisation détaillée du fonctionnement de la filière complète de biofiltration de a station de traitement des eaux usées Seine Aval (PhD Thesis). Université de Technologie de Compiègne, Sorbonne Université. 7