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UNIT – IV
Maintenance and
Rehabilitation of Buildings
DEMOLITION OF BUILDINGS
Necessity of demolition
 Old building for further period can not be put
in use
 Structural changes required
 Modernization – old building to new building
 Development of city – expansion of buildings
 Structural failure – repair work not possible
 Expansion or extension of buildings
Safety aspects
 Number of accidents in building industry
to men at site is extremely high
 Reduce the number of accidents
 Better supervision and organization
( Safety rules, guide, insurance etc..)
General precautions during
demolition
 Supervision aspects:
 Many men in demolition work are not
conversant with structural stability
 Guidance in this regard should be
continuous
 Supervision should be entrusted to
experienced person
 Supervisor has to examine the plan and to
make his own survey
Contd..
 First service connections are to be
disconnected by appropriate authority or
under their direction
 All windows and doors boarded up to use
 Internal entrances to lift shafts should be
barricaded
 Artificial lighting and ventilation provided
 Safety helmets, belts, gloves etc..- provided
Construction safety
Contd..
 Approaches of flooring should be barricaded
 Balconies and cantilevers cut down first
 Stone or concrete staircase used once they
have been disturbed
 Staircase should be kept free from debris
 Timbers removed to be stacked carefully
 Glass windows should be removed first
 On completion of day work – stable condition
 Adequate hoisting facilities to be provided to
remove trusses, girders or beams
Sequence of demolition
 Disconnect the services and made safe over
the whole site to be demolished
( EB, Water,Gas, Telephone , Television)
 Demolition proceeds in the reverse order of
construction
 Strip out roof coverings, fittings, pipe work and
all non structural parts
 Roof trusses and timbers should be lifted down
 All rubble and debris should be lowered to
ground and cleared to avoid build up
Demolition process of roof truss
o Dismantling the trusses in reverse order – erection
o No indiscriminate cutting should be allowed
o The structure should be braced or shored
o Roof claddings should be removed and lowered to
the ground
o The truss supported by a crane or rope
o For truss with large span brace the tie with heavy
timber or girder splinted along the components
o The truss is lowered to the ground & dismantled
Roof truss
Demolition of Bridge girders
Bridge girders contd..
Contd..
Demolition of RC beams
Demolition of RC columns
Demolition of RC floor & roof
Catch platform
 Provided with sufficient strength while
demolishing exterior walls of multistory
buildings.
 Injury may not be workers below
 Debris should not be dumped at the
catch plat form
Catch plat form
Contd..
Contd..
Lowering, removal and disposal of
materials
 Debris should not be dropped
 Lowered either by container rope and tackle
or chute
 Chute provided >45˚ to horizontal should be
closed on all four sides except for open
 Top of chute protected with guard rail
 Debris removed at the earliest – space
provided
Methods of demolition
1. Demolition by hand
2. Pulling down by wire rope
3. Mechanical demolition
a) Demolition ball
b) Pusher arm machinery
4. Deliberate collapse
5. Explosives
6. Other methods
1. Demolition by hand
 Adopted for the highest and most inaccessible
section of the work
 Prior to breakdown by machinery for complete
buildings
 Tools like chisel, hammer, crow bar, pneumatic
drills, hand saw, power saw
Contd..
Contd..
2. Pulling down by wire rope
 For masonry and brick structures
 All timbers, pipes, beams and lintels to be
removed by this way
 Unsuitable for long members
 A wire band is set around a portion of brick
work
 Dragged by tracked vehicles
 Cut into the BW, causing it to collapse
Contd..
3. Mechanical demolition
(a) Demolition ball
 Used for large brick work structures –RC
buildings, mass concrete, RC slabs etc.
 A ball weighs half a ton ( 500Kg) is dropped
vertically on to the structures or sides
 By swinging ball – crane
 Requires high standard supervision
Contd..
(b) Pusher arm machinery
 Use – extended arm and steel pad
 Fitted to track vehicle in place of
excavator bucket
 Machine is more controllable
 Pusher arm is placed on top of section
 Forward motion is applied
 Hydraulic thrust mechanism used
Contd..
Contd..
4. Deliberate collapse
 Removal of certain key structural members
will cause collapse of the whole or part of
structures
 Hazards operation - needs specialization
5. Explosives
 Most economic and quicker method
 Holes are bored into various supported
sections
 Explosive inserted
 Charges are exploded – structures
 Collapse
 Breaking up on impact
Contd..
Contd..
6. Other methods
 Various machines and types of drills and
mechanical breakers
 More than one or two techniques
 Foundations of the buildings are broken
by using manual pneumatic breakers or
tractor mounted weight dropping breaker
MAINTENANCE OF
BUILDINGS
Maintenance:
 Work done to keep the Civil Engg. Structures
and Work in a condition
 Enable to carry out the function for which
they are constructed
 Necessity:
 Prevention of damages and decay due to natural
agencies & wear / tear
 Repair of the defects occurred and strengthening
CLASSIFICATIONS
PREVENTIVE MAINTENANCE
•Work done before defects occurred
•Damage developed stage
•Include inspection, planning & execution
REMEDIAL MAINTENANCE
• After the defects or damage occurs
• It involves finding, causes, evaluation, need and
selection of methods and implementation
ROUTINE MAINTENANCE
• Regular service / periodical maintenance
• SPECIAL MAINTENANCE: to rectify the heavy
damages, but not included in routine programme
REPAIR TO PLASTERING WORKS
Contd..
 Defect of patch in plaster due to insufficient
adhesion between the plaster and base
Procedure
 Cut the patch to a regular shape
 Remove all the loose particles
 Saturate the surface fully with water
 When free water appears, apply mortar –
sufficiently higher than adj. structure
 After 10 to 15 min – brought in level to the
adjacent surface
 Thickness more – two layer
 Proper curing and finishing colour
Making opening in existing masonry
and fixing door & windows
Procedure
 Installation of dead shore above the floor
 Check the suitability of opening lying floor
 Holes provided for the needle beam are made
in wall – fix height
 Holes are cut at a spacing of 1m to 1.5
 Needle beam inserted and supported by
vertical props- braced
 Make opening for doors and windows – width
20cm to 40cm strips – required open
 Open provision include jambs and finish
Contd..
Shores
Contd..
 Insert precast RC lintel, props to be provided at
bottom till jambs get necessary strength
 After completion of work the shores should be
removed atleast after 7 days
 Loose the dead shore two days in advance
 After two days needles and vertical props are
removed
Renewing glass panes with wooden
fillets or putty or glazing beads
 windows consists of two parts
One frame fitted in the wall opening
Shutters fixed by hinges to the frame
 Shutter frames contain sashes (glass inserting
 frame with groove) and glass panes
 The process of fixing glass with sash bars is
called
 glazing
 Rebates of 6mm depth on one side of sash bars to
support glass panes
Contd..
 Glass panes are placed and in position by
means of putty, glazing beads or strips of
woods
 Sash bars with glass panes are fixed on
shutters
Fixing fan clamps in existing RCC
slab
Procedure
 In RCC slab main reinforcement are provided in
shorter direction
 In exsist. Slab mark the position of fan hook on
the slab
 Chip the bottom concrete for above 300mm in
long span and 100mm in shorter span - depth :
50mm
 Minimum of two rods are essential to hold the fan
hook: U type, S type ( >10mmdia - 1)
 Fan hook placed and rich concrete using 10mm
chips- packed – finished - surface
Repair to Terrazo flooring
(Mosaic)
 TYPES
 Terrazo flooring laid in situ
 Terrazo tile flooring
 Terrazo flooring laid in situ rest on concrete base if
any repair cement slurry used on edges
 Terrazo tile flooring
○ Dismantle the damage base
○ Clean the damaged surface
○ Without any damage piece reuse
○ Cement mortar strength – base – after clean
○ New tiles fixed usign mallet – leveled – curing – 7
days
General defects and remedies
in Mosaic flooring
 Dusting on flooring :
 Clean by acid wash
 Polishing by machine and apply wax
 Cracks:
 Clean the opened joints or cracks
 Fill with white cement mixed with coloring agent
 Polish the total area and wax over it
 Pot holes:
Chip the holes – place the mosaic chips - allow to dry – 3 days
Polish and finish by machine – wax
 Structural Defects; cracks originating from the base – study the
cause – rectify the base crack first – repair the mosaic flooring
4.2 PRECAUTIONS TO
PREVENT CRACKS IN
BUILDINGS
CRACKS:
 Cracks are quite common in buildings
 Cracks are developed in building component when the
stress exceeds the permissible value.
 Stress could be caused by externally applied forces
(dead, live, wind, seismic load or foundation movement)
 Other stress: Thermal changes, Moisture content,
chemical action.etc
Cracks contd..
CLASSIFICATION OF CRACKS:
CRACKS
Structural
Cracks
Non-Structural
Cracks
Structural Cracks:
 Due to incorrect design, faulty construction or overloading
 Endanger the safety of a building
 Example: Extensive cracks in RCC beam
Non-structural Cracks:
 Due to internally induced stresses in building materials
and these do not directly result in structural weakening.
 Do not endanger the safety of a building
 Look unsightly or create an impression of faulty work or a
feeling of instability.
 Ex: Vertical cracks in long compound wall due to thermal
expansion
NSC contd..
Other Cracks
Hair cracks:
 Fine random cracks in the surface of structures are
called hair cracks
 Usually hair cracks are less than 1mm width and seen
mainly on top surface
Shrinkage cracks:
 Shrinkage cracks occur when concrete members
undergo restrained volume changes, it results
volumetric drying or thermal effects .
 Plastic shrinkage cracks are immediately visible on
fresh concrete surface.
Factors influencing cracks
• Differential settlement of soil
• Shrinkable clays or expansive soils
• New construction bonded with old construction
• Filled up earth
• Vegetation
• Thermal expansion
• Differential strain
• Drying shrinkage and thermal contraction
Differential settlement of soil
 Shear cracks in buildings due to large differential
settlement of foundation
 Unequal bearing pressure under different parts of
structure
 Bearing pressure on soil exceed SBC of soil
 Low factor of safety in the design of foundation
Shrinkable clays or expansive soils
 Clay swell on absorbing moisture and shrink on
dry
 Building cracks due to change in moisture
 Shrinkable clay also called as expansive soil
Shrinkable clays or expansive soils
New construction bonded with old construction
 Newly constructed portion undergoes settlement
 Unsightly cracks occur at junction of new and old
construction
Filled up earth
 Building constructed in site with low and deep filling under
the floors in plinth level
 If the filling is not well compacted, due to moisture entry
the soil may cause settlement and cause cracks in floor
Vegetation
 Fast growing trees very near to compound wall, cause
cracks in walls due to expansive action of roots under
the foundation
 Plants take root grow in fissures of walls because of
seeds from bird dropping cause severe cracking of wall
Vegetation
Vegetation
Thermal Expansion
 Cracks start from DPC level and travel upward and
pass straightly through masonry
 Make adequate provision for expansion joints
Differential Strain
 Vertical cracks below openings in line with
windows jambs
 Due to shear caused by differential strain below
the opening
 Crack at junction of masonry wall and RCC
columns
Differential Strain
Differential Strain
Drying shrinkage and thermal contraction
 Horizontal cracks in window lintel or sill level
due to pull exerted on the wall by the slab
because of drying shrinkage and thermal
contraction
Chemical Reaction
 Chemical reaction increase in volume of materials
and internal stresses are setup which may result in
outward thrust and formation of cracks.
 The material gets weakened
 Due to sulphate attack, carbonation in cement,
corrosion of reinforcement and alkali aggregate
reaction
Chemical Reaction
Chemical Reaction
Chemical Reaction
General precautions to prevent
cracks in buildings
 Bricks should be well burnt, don’t use very strong mortar
(cement content) and do plastering after curing and
drying
 Bricks after taken from kilns to be exposed for at least 2 –
3 weeks
 Season the timber
 Mortar for parapet 1:1:6 (cement: lime : sand) and use
good bond
 Plastering should be deferred( late plaster in after BW) as
much possible and made discontinuous at job by
providing V - groves
General precautions to prevent
cracks in buildings
 Adequate expansion joint must be provided for all types
of buildings
 Provide slip joint or expansion joint between old and
new buildings
 Mortar joints in brick masonry should be raked to 10mm
depth
General precautions to prevent
cracks in buildings
 Cover to reinforcement as per IS456-2000
 Provide water proof apron all round the
building on shrinkage able clay
 Filling soil should be good and done in layers
of 25mm thick then each layer watered and
well rammed
 Do not grow trees too close to buildings
Common cracks in buildings
• Horizontal cracks
• Vertical cracks
• Diagonal cracks
• Transverse cracks
Horizontal cracks in masonry
and plaster
 In load bearing wall structure, roof slab under
goes alternate expansion and contraction due to
heat and cooling, shear crack occurs in cross
walls
 To prevent this cracks , provide insulation/ cover
on top or slip joint at support
SLAB DEFLECTION AND COVER PROVISION
Horizontal cracks in masonry
and plaster
Horizontal cracks
Horizontal Cracks in in a wall at
supports due to excessive deflection of
a slab of large span
 When a slab or beam ( large span) undergoes
deflection, when the load on supporting wall is small,
horizontal crack appears in the supporting wall.
Horizontal Cracks in a wall at supports
due to excessive deflection of a slab of
large span
 To prevent this type of cracks, increase the depth of slab
or beam or adopt bearing arrangements at support and
provide groove in plaster at the junction of wall and
ceiling
Horizontal Cracks in brick panels of a
framed structure
 When panel walls are tightly built in framed structure,
cracks formed due to shortening of columns on elastic
shortening , creep and shrinkage or due to deflection of
upper beams
 To prevent, construct the panel wall as late as possible
 The walls should not be constructed tightly between the
RCC frame.
 Joint may be left at the soffit of beam and top of wall
Horizontal Cracks in brick panels of a
framed structure
Horizontal Cracks in brick panels of a
framed structure
Vertical Cracks at the bearing of RCC
beams or pillars
Vertical Cracks at the bearing
of RCC beams or pillars
 When RCC column is introduced in load
bearing structure for heavier loads.
 If undergoes elastic shortening due to
elastic deformation and creep, resulting
vertical cracks at junction
Vertical Cracks at the bearing
of RCC beams or pillars
 To prevent, RC column may be
adequately cured or having an air gap
between masonry and column.
 Provide a groove in plaster at the
junction
Vertical Cracks at window
openings in multi storeys
 If the building has large opening in
external wall – sill level of window
subject to less loads cause differential
stress
Vertical Cracks at window
openings in multi storeys
 To prevent, select size and location of
openings as to avoid unequal loading
condition
Vertical Cracks in BW panel in Framed
structure – due to expansion of brick
 When the panel walls are tightly built in
the framed structure, vertical cracks
formed
 If the length of panel is more
 Wall between column get compressed
due to moisture movement, elastic
deformation
Vertical Cracks in BW panel in Framed
structure – due to expansion of brick
 To prevent, construct the panel wall as late as
possible
 Movement joint between top of wall and
bottom of beam filled with compressible
jointing material
Diagonal Cracks in Masonry (LB)
Diagonal Cracks in Masonry (LB)
• Occur in load bearing structure
• Brick walls, RCC roof and Floor
• From Fig Wall A carries more load
compare to wall B
• Result shear stress in cross walls
cause diagonal cracks
• To prevent – design to ensure stress in
various walls of load is uniform
Diagonal Cracks in Brick Masonry
wall over lintel beam
• These cracks are due to drying
shrinkage of in-situ concrete lintel
• To prevent, use low shrinkage and slump
concrete for lintels
• Use precast lintel
Transverse Cracks in RCC
sunshade or verandah slabs
Contd..
 In continuous members like long RCC
sunshade, open verandah slab, RCC railing
exposed to sun
 Subjected to alternate expansion and
contraction
 Structures are not allowed for free
movement result in formation of transverse
cracks at regular intervals
Contd..
• Endanger the stability of the structure
• Prevention:
• Break the continuity
• Provide expansion joint
• Joints provide regular intervals
• 8to12 interval for sunshades
• 6to 9m for RCC railings
• 12 to 14m for verandah slab
• Joints sealed with water bar
• sealing compound
Repairs
• Repair of concrete structures – vary from Cosmetic
treatment to Total replacement
• Proper investigation and by equipments, tools and
materials
• Method depends cause and extent of damage,
importance of element and its location
Stages
1. Removal of damaged concrete
2. Pretreatment of surface and treatment
3. Application of repair material
4. Restoring the integrity of individual sections and
strengthening of structure
Classification of crack for repair purpose
• Cracks may be - Dormant crack, Active crack and
Growing crack
• Dormant crack – caused in the past (drying shrinkage),
do not recur, remain constant repaired by filling with a
rigid material
• Active crack – not constant in width, open and close as
the structure is loaded or due to thermal and hydral
changes in the concrete
• Growing crack – increase in width due to foundation
settlement or reinforcement corrosion
Methods of repair of cracks
1. Resin injection
2. Routing and sealing
3. Stitching
4. External stressing
5. Bonding
6. Blanketing
7. Overlays
8. Dry pack
9. Vacuum impregnation
10. Polymer impregnation
11. Autogenous healing
12. Flexible sealing
13. Drilling and plugging
14. Bandaging
15. Coating
16. Grinding
17. Sand blasting
18. Resurfacing
19. Acid etching
20. Caulking
Materials used for filling cracks
1. Epoxy primer and epoxy moldable putty – for fine or
medium crack, hairline to 15mm wide
2. Structural epoxy pouring resin – for over 15mm wide
cracks
3. Thixotropic epoxy injection resin and epoxy glass rod –
for brick work stitching
4. Fillet seal powder or Bond acryl - for floor to wall joint
filling
5. Premixed cement mortar or concrete
6. Polymer modified mortars and concrete

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advanced constructiion technologies

  • 1. UNIT – IV Maintenance and Rehabilitation of Buildings
  • 2. DEMOLITION OF BUILDINGS Necessity of demolition  Old building for further period can not be put in use  Structural changes required  Modernization – old building to new building  Development of city – expansion of buildings  Structural failure – repair work not possible  Expansion or extension of buildings
  • 3. Safety aspects  Number of accidents in building industry to men at site is extremely high  Reduce the number of accidents  Better supervision and organization ( Safety rules, guide, insurance etc..)
  • 4. General precautions during demolition  Supervision aspects:  Many men in demolition work are not conversant with structural stability  Guidance in this regard should be continuous  Supervision should be entrusted to experienced person  Supervisor has to examine the plan and to make his own survey
  • 5. Contd..  First service connections are to be disconnected by appropriate authority or under their direction  All windows and doors boarded up to use  Internal entrances to lift shafts should be barricaded  Artificial lighting and ventilation provided  Safety helmets, belts, gloves etc..- provided
  • 7.
  • 8.
  • 9. Contd..  Approaches of flooring should be barricaded  Balconies and cantilevers cut down first  Stone or concrete staircase used once they have been disturbed  Staircase should be kept free from debris  Timbers removed to be stacked carefully  Glass windows should be removed first  On completion of day work – stable condition  Adequate hoisting facilities to be provided to remove trusses, girders or beams
  • 10. Sequence of demolition  Disconnect the services and made safe over the whole site to be demolished ( EB, Water,Gas, Telephone , Television)  Demolition proceeds in the reverse order of construction  Strip out roof coverings, fittings, pipe work and all non structural parts  Roof trusses and timbers should be lifted down  All rubble and debris should be lowered to ground and cleared to avoid build up
  • 11. Demolition process of roof truss o Dismantling the trusses in reverse order – erection o No indiscriminate cutting should be allowed o The structure should be braced or shored o Roof claddings should be removed and lowered to the ground o The truss supported by a crane or rope o For truss with large span brace the tie with heavy timber or girder splinted along the components o The truss is lowered to the ground & dismantled
  • 16.
  • 17.
  • 19. Demolition of RC columns
  • 20. Demolition of RC floor & roof
  • 21. Catch platform  Provided with sufficient strength while demolishing exterior walls of multistory buildings.  Injury may not be workers below  Debris should not be dumped at the catch plat form
  • 25. Lowering, removal and disposal of materials  Debris should not be dropped  Lowered either by container rope and tackle or chute  Chute provided >45˚ to horizontal should be closed on all four sides except for open  Top of chute protected with guard rail  Debris removed at the earliest – space provided
  • 26. Methods of demolition 1. Demolition by hand 2. Pulling down by wire rope 3. Mechanical demolition a) Demolition ball b) Pusher arm machinery 4. Deliberate collapse 5. Explosives 6. Other methods
  • 27. 1. Demolition by hand  Adopted for the highest and most inaccessible section of the work  Prior to breakdown by machinery for complete buildings  Tools like chisel, hammer, crow bar, pneumatic drills, hand saw, power saw
  • 30. 2. Pulling down by wire rope  For masonry and brick structures  All timbers, pipes, beams and lintels to be removed by this way  Unsuitable for long members  A wire band is set around a portion of brick work  Dragged by tracked vehicles  Cut into the BW, causing it to collapse
  • 32. 3. Mechanical demolition (a) Demolition ball  Used for large brick work structures –RC buildings, mass concrete, RC slabs etc.  A ball weighs half a ton ( 500Kg) is dropped vertically on to the structures or sides  By swinging ball – crane  Requires high standard supervision
  • 34.
  • 35. (b) Pusher arm machinery  Use – extended arm and steel pad  Fitted to track vehicle in place of excavator bucket  Machine is more controllable  Pusher arm is placed on top of section  Forward motion is applied  Hydraulic thrust mechanism used
  • 38. 4. Deliberate collapse  Removal of certain key structural members will cause collapse of the whole or part of structures  Hazards operation - needs specialization
  • 39. 5. Explosives  Most economic and quicker method  Holes are bored into various supported sections  Explosive inserted  Charges are exploded – structures  Collapse  Breaking up on impact
  • 42. 6. Other methods  Various machines and types of drills and mechanical breakers  More than one or two techniques  Foundations of the buildings are broken by using manual pneumatic breakers or tractor mounted weight dropping breaker
  • 43.
  • 45. Maintenance:  Work done to keep the Civil Engg. Structures and Work in a condition  Enable to carry out the function for which they are constructed  Necessity:  Prevention of damages and decay due to natural agencies & wear / tear  Repair of the defects occurred and strengthening
  • 46. CLASSIFICATIONS PREVENTIVE MAINTENANCE •Work done before defects occurred •Damage developed stage •Include inspection, planning & execution REMEDIAL MAINTENANCE • After the defects or damage occurs • It involves finding, causes, evaluation, need and selection of methods and implementation ROUTINE MAINTENANCE • Regular service / periodical maintenance • SPECIAL MAINTENANCE: to rectify the heavy damages, but not included in routine programme
  • 48.
  • 49. Contd..  Defect of patch in plaster due to insufficient adhesion between the plaster and base
  • 50. Procedure  Cut the patch to a regular shape  Remove all the loose particles  Saturate the surface fully with water  When free water appears, apply mortar – sufficiently higher than adj. structure  After 10 to 15 min – brought in level to the adjacent surface  Thickness more – two layer  Proper curing and finishing colour
  • 51. Making opening in existing masonry and fixing door & windows
  • 52. Procedure  Installation of dead shore above the floor  Check the suitability of opening lying floor  Holes provided for the needle beam are made in wall – fix height  Holes are cut at a spacing of 1m to 1.5  Needle beam inserted and supported by vertical props- braced  Make opening for doors and windows – width 20cm to 40cm strips – required open  Open provision include jambs and finish
  • 55. Contd..  Insert precast RC lintel, props to be provided at bottom till jambs get necessary strength  After completion of work the shores should be removed atleast after 7 days  Loose the dead shore two days in advance  After two days needles and vertical props are removed
  • 56. Renewing glass panes with wooden fillets or putty or glazing beads  windows consists of two parts One frame fitted in the wall opening Shutters fixed by hinges to the frame  Shutter frames contain sashes (glass inserting  frame with groove) and glass panes  The process of fixing glass with sash bars is called  glazing  Rebates of 6mm depth on one side of sash bars to support glass panes
  • 57. Contd..  Glass panes are placed and in position by means of putty, glazing beads or strips of woods  Sash bars with glass panes are fixed on shutters
  • 58. Fixing fan clamps in existing RCC slab
  • 59. Procedure  In RCC slab main reinforcement are provided in shorter direction  In exsist. Slab mark the position of fan hook on the slab  Chip the bottom concrete for above 300mm in long span and 100mm in shorter span - depth : 50mm  Minimum of two rods are essential to hold the fan hook: U type, S type ( >10mmdia - 1)  Fan hook placed and rich concrete using 10mm chips- packed – finished - surface
  • 60. Repair to Terrazo flooring (Mosaic)  TYPES  Terrazo flooring laid in situ  Terrazo tile flooring  Terrazo flooring laid in situ rest on concrete base if any repair cement slurry used on edges  Terrazo tile flooring ○ Dismantle the damage base ○ Clean the damaged surface ○ Without any damage piece reuse ○ Cement mortar strength – base – after clean ○ New tiles fixed usign mallet – leveled – curing – 7 days
  • 61. General defects and remedies in Mosaic flooring  Dusting on flooring :  Clean by acid wash  Polishing by machine and apply wax  Cracks:  Clean the opened joints or cracks  Fill with white cement mixed with coloring agent  Polish the total area and wax over it  Pot holes: Chip the holes – place the mosaic chips - allow to dry – 3 days Polish and finish by machine – wax  Structural Defects; cracks originating from the base – study the cause – rectify the base crack first – repair the mosaic flooring
  • 62. 4.2 PRECAUTIONS TO PREVENT CRACKS IN BUILDINGS
  • 63. CRACKS:  Cracks are quite common in buildings  Cracks are developed in building component when the stress exceeds the permissible value.  Stress could be caused by externally applied forces (dead, live, wind, seismic load or foundation movement)  Other stress: Thermal changes, Moisture content, chemical action.etc
  • 66. Structural Cracks:  Due to incorrect design, faulty construction or overloading  Endanger the safety of a building  Example: Extensive cracks in RCC beam
  • 67. Non-structural Cracks:  Due to internally induced stresses in building materials and these do not directly result in structural weakening.  Do not endanger the safety of a building  Look unsightly or create an impression of faulty work or a feeling of instability.  Ex: Vertical cracks in long compound wall due to thermal expansion
  • 69. Other Cracks Hair cracks:  Fine random cracks in the surface of structures are called hair cracks  Usually hair cracks are less than 1mm width and seen mainly on top surface Shrinkage cracks:  Shrinkage cracks occur when concrete members undergo restrained volume changes, it results volumetric drying or thermal effects .  Plastic shrinkage cracks are immediately visible on fresh concrete surface.
  • 70. Factors influencing cracks • Differential settlement of soil • Shrinkable clays or expansive soils • New construction bonded with old construction • Filled up earth • Vegetation • Thermal expansion • Differential strain • Drying shrinkage and thermal contraction
  • 71. Differential settlement of soil  Shear cracks in buildings due to large differential settlement of foundation  Unequal bearing pressure under different parts of structure  Bearing pressure on soil exceed SBC of soil  Low factor of safety in the design of foundation
  • 72.
  • 73.
  • 74. Shrinkable clays or expansive soils  Clay swell on absorbing moisture and shrink on dry  Building cracks due to change in moisture  Shrinkable clay also called as expansive soil
  • 75. Shrinkable clays or expansive soils
  • 76. New construction bonded with old construction  Newly constructed portion undergoes settlement  Unsightly cracks occur at junction of new and old construction
  • 77. Filled up earth  Building constructed in site with low and deep filling under the floors in plinth level  If the filling is not well compacted, due to moisture entry the soil may cause settlement and cause cracks in floor
  • 78. Vegetation  Fast growing trees very near to compound wall, cause cracks in walls due to expansive action of roots under the foundation  Plants take root grow in fissures of walls because of seeds from bird dropping cause severe cracking of wall
  • 81. Thermal Expansion  Cracks start from DPC level and travel upward and pass straightly through masonry  Make adequate provision for expansion joints
  • 82.
  • 83. Differential Strain  Vertical cracks below openings in line with windows jambs  Due to shear caused by differential strain below the opening  Crack at junction of masonry wall and RCC columns
  • 86. Drying shrinkage and thermal contraction  Horizontal cracks in window lintel or sill level due to pull exerted on the wall by the slab because of drying shrinkage and thermal contraction
  • 87. Chemical Reaction  Chemical reaction increase in volume of materials and internal stresses are setup which may result in outward thrust and formation of cracks.  The material gets weakened  Due to sulphate attack, carbonation in cement, corrosion of reinforcement and alkali aggregate reaction
  • 91. General precautions to prevent cracks in buildings  Bricks should be well burnt, don’t use very strong mortar (cement content) and do plastering after curing and drying  Bricks after taken from kilns to be exposed for at least 2 – 3 weeks  Season the timber  Mortar for parapet 1:1:6 (cement: lime : sand) and use good bond  Plastering should be deferred( late plaster in after BW) as much possible and made discontinuous at job by providing V - groves
  • 92.
  • 93.
  • 94.
  • 95. General precautions to prevent cracks in buildings  Adequate expansion joint must be provided for all types of buildings  Provide slip joint or expansion joint between old and new buildings  Mortar joints in brick masonry should be raked to 10mm depth
  • 96. General precautions to prevent cracks in buildings  Cover to reinforcement as per IS456-2000  Provide water proof apron all round the building on shrinkage able clay  Filling soil should be good and done in layers of 25mm thick then each layer watered and well rammed  Do not grow trees too close to buildings
  • 97. Common cracks in buildings • Horizontal cracks • Vertical cracks • Diagonal cracks • Transverse cracks
  • 98. Horizontal cracks in masonry and plaster  In load bearing wall structure, roof slab under goes alternate expansion and contraction due to heat and cooling, shear crack occurs in cross walls  To prevent this cracks , provide insulation/ cover on top or slip joint at support
  • 99. SLAB DEFLECTION AND COVER PROVISION
  • 100. Horizontal cracks in masonry and plaster
  • 102. Horizontal Cracks in in a wall at supports due to excessive deflection of a slab of large span  When a slab or beam ( large span) undergoes deflection, when the load on supporting wall is small, horizontal crack appears in the supporting wall.
  • 103. Horizontal Cracks in a wall at supports due to excessive deflection of a slab of large span  To prevent this type of cracks, increase the depth of slab or beam or adopt bearing arrangements at support and provide groove in plaster at the junction of wall and ceiling
  • 104. Horizontal Cracks in brick panels of a framed structure  When panel walls are tightly built in framed structure, cracks formed due to shortening of columns on elastic shortening , creep and shrinkage or due to deflection of upper beams  To prevent, construct the panel wall as late as possible  The walls should not be constructed tightly between the RCC frame.  Joint may be left at the soffit of beam and top of wall
  • 105. Horizontal Cracks in brick panels of a framed structure
  • 106. Horizontal Cracks in brick panels of a framed structure
  • 107. Vertical Cracks at the bearing of RCC beams or pillars
  • 108. Vertical Cracks at the bearing of RCC beams or pillars  When RCC column is introduced in load bearing structure for heavier loads.  If undergoes elastic shortening due to elastic deformation and creep, resulting vertical cracks at junction
  • 109. Vertical Cracks at the bearing of RCC beams or pillars  To prevent, RC column may be adequately cured or having an air gap between masonry and column.  Provide a groove in plaster at the junction
  • 110. Vertical Cracks at window openings in multi storeys  If the building has large opening in external wall – sill level of window subject to less loads cause differential stress
  • 111. Vertical Cracks at window openings in multi storeys  To prevent, select size and location of openings as to avoid unequal loading condition
  • 112. Vertical Cracks in BW panel in Framed structure – due to expansion of brick  When the panel walls are tightly built in the framed structure, vertical cracks formed  If the length of panel is more  Wall between column get compressed due to moisture movement, elastic deformation
  • 113. Vertical Cracks in BW panel in Framed structure – due to expansion of brick  To prevent, construct the panel wall as late as possible  Movement joint between top of wall and bottom of beam filled with compressible jointing material
  • 114. Diagonal Cracks in Masonry (LB)
  • 115. Diagonal Cracks in Masonry (LB) • Occur in load bearing structure • Brick walls, RCC roof and Floor • From Fig Wall A carries more load compare to wall B • Result shear stress in cross walls cause diagonal cracks • To prevent – design to ensure stress in various walls of load is uniform
  • 116. Diagonal Cracks in Brick Masonry wall over lintel beam • These cracks are due to drying shrinkage of in-situ concrete lintel • To prevent, use low shrinkage and slump concrete for lintels • Use precast lintel
  • 117. Transverse Cracks in RCC sunshade or verandah slabs
  • 118. Contd..  In continuous members like long RCC sunshade, open verandah slab, RCC railing exposed to sun  Subjected to alternate expansion and contraction  Structures are not allowed for free movement result in formation of transverse cracks at regular intervals
  • 119. Contd.. • Endanger the stability of the structure • Prevention: • Break the continuity • Provide expansion joint • Joints provide regular intervals • 8to12 interval for sunshades • 6to 9m for RCC railings • 12 to 14m for verandah slab • Joints sealed with water bar • sealing compound
  • 120. Repairs • Repair of concrete structures – vary from Cosmetic treatment to Total replacement • Proper investigation and by equipments, tools and materials • Method depends cause and extent of damage, importance of element and its location Stages 1. Removal of damaged concrete 2. Pretreatment of surface and treatment 3. Application of repair material 4. Restoring the integrity of individual sections and strengthening of structure
  • 121. Classification of crack for repair purpose • Cracks may be - Dormant crack, Active crack and Growing crack • Dormant crack – caused in the past (drying shrinkage), do not recur, remain constant repaired by filling with a rigid material • Active crack – not constant in width, open and close as the structure is loaded or due to thermal and hydral changes in the concrete • Growing crack – increase in width due to foundation settlement or reinforcement corrosion
  • 122. Methods of repair of cracks 1. Resin injection 2. Routing and sealing 3. Stitching 4. External stressing 5. Bonding 6. Blanketing 7. Overlays 8. Dry pack 9. Vacuum impregnation 10. Polymer impregnation 11. Autogenous healing 12. Flexible sealing 13. Drilling and plugging 14. Bandaging 15. Coating 16. Grinding 17. Sand blasting 18. Resurfacing 19. Acid etching 20. Caulking
  • 123. Materials used for filling cracks 1. Epoxy primer and epoxy moldable putty – for fine or medium crack, hairline to 15mm wide 2. Structural epoxy pouring resin – for over 15mm wide cracks 3. Thixotropic epoxy injection resin and epoxy glass rod – for brick work stitching 4. Fillet seal powder or Bond acryl - for floor to wall joint filling 5. Premixed cement mortar or concrete 6. Polymer modified mortars and concrete