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Team NatSat
InSPiRESat Presentation
2016 INSPIRE Workshop
July 21, 2016
Team Members:
Aubrey Harris III
Antonio Oliveira
Brendan Perry
Jake Sullivan
Presenters:
Linda Schmidt
Amanda Slagle
1
Outline
• Mission Design and Sequencing
• Launch Vehicle and Propulsion
• Structure
• Electrical Power System (EPS)
• Thermal Control System
• Attitude Control System (ACS)
• Command & Data Handling (C&DH)
• Telecommunications
• Risks
• System Block Diagram
2
Mission Design
3
Mission Design - Ground Track
4
Mission Sequencing
5
Launch Vehicle
• Polar Space Launch Vehicle (PSLV)
• Provided by Indian Space Research Organization (ISRO)
• 600 km circular orbit
• Proven Launch History
• 33/35 successful on-orbit
deliveries
6
Launch Vehicle
7
Structural Conceptual Design
● Resist loads imposed during launching phase and minimize
deformation that could impair the functionality of the solar
panels and mechanisms
● Remain functional at the temperature range from -80°C to
+120°C
● Avoid damaging or transmitting excessive loads to the payload
during the launching phase
● Provide enough damping in the solar panels for the proper
operation of the Attitude Control System
8
Structural Conceptual Design
9
Structural Conceptual Design
10
Structural Conceptual Design
11
FEA Analysis
Stress (MPa) Frame Spider
Von Mises 45 70
Maximum Principal 52 75
Displacement (mm)
Total displacement 0.01 0.39
Maximum X 0.04 -0.07
Maximum Y -0.01 -0.39
Maximum Z +/-0.04 ~0
12
Electrical Power System (EPS)
Requirements
• The EPS system shall provide a nominal voltage
level & sufficient power to the spacecraft
• The EPS system shall employ electrical fault
protection
• The EPS system shall provide telemetry to determine
payload power consumption to within 1 W
13
EPS Block Diagram
14
ADITL Power Analysis
15
Power Generation Requirement
16
NatSat EPS Components
GOMSpace P60 ACU/PDU
© GOMSpace
GOMSpace BPX Battery Pack
© GOMSpace
Clyde Space Solar Panels
© Clyde Space
● Clyde Space Solar Panels
○ 18 OFF 28.3% efficient UTJ solar cells arranged in a 9s2p
configuration
■ 28°C: 18.35W
■ 40°C: 17.76W
■ 80°C: 15.77W
● GomSpace P60 ACU/PDU
○ 1 motherboard w/ 4 ports
■ Fault protection
○ 2 Array Conditioning Unit modules
○ 2 Power Distribution Unit (9 channels each)
● GomSpace BPX Battery Pack
○ 4S-2P configuration, 12 - 16.8 V, 5.2 Ah
○ Automated heater
17
Thermal Control Requirements
• NatSat thermal management system shall ensure
that all subsystem components remain within
operational temperatures
• Cryocooler radiator shall remain below -20°C while
dissipating 2W of power
Instrument Temperature Range (°C)
DWTS Cryocooler Radiator < -20
Nanopower BPX Battery -5 to 20
Solar Arrays -150 to 100
P60 Power Module -40 to 85
ISIS On Board Computer -25 to 65
BCT XACT ACS -20 to 50
Tethers SLX+UTX Transceiver -20 to 50
18
Thermal Environment During Orbit
• Approximate time of orbit: 96 minutes
• Illuminated: 60 minutes
- Direct Solar
- Albedo
- Earth IR
- Internal Heat Dissipation
• Shadow: 36 minutes
- Earth IR
- Internal Heat Dissipation
19
NatSat Thermal Control
• 1st order min and max temperature calculations:
• Solar arrays
• Cryocooler radiator
• External structure
- Iterations of materials
Material Coverage % Max Temp °C Min Temp °C Absorbance Emissivity
Polished 6061 Aluminum 100 310 255 0.2 0.03
Black Paint 100 28 -34 0.98 0.87
White Paint 100 -9 -33 0.25 0.9
Silverized FEP Teflon 100 -6 -20 0.08 0.66
OSR Quartz Over Silver 100 -16 -29 0.077 0.79
Black/White Checkered 100 10 -35 0.61 0.89
Aluminized FEP Teflon 100 -11 -30 0.16 0.8
6061 Alum/FEP Teflon 25/75 6 -15 0.17 0.61
6061 Alum/FEP Teflon 50/50 32 7 0.18 0.42
6061 Alum/FEP Teflon 40/60 21 -3 0.18 0.49
20
Transient Calculations
• 6061 Aluminum with FEP Teflon at 40/60 ratio
21
Instrument Temperature Overview
Instrument
Survivable
Temperature Range
(°C)
Estimated Temperature
Range (°C)
DWTS Cryocooler Radiator < -20 -69 to -21
Nanopower BPX Battery -5 to 20 11.5
Solar Arrays -150 to 100 -66 to 43
P60 Power Module -40 to 85 -3 to 26
ISIS On Board Computer -25 to 65 -3 to 26
BCT XACT ACS -20 to 50 -3 to 26
Tethers SLX+UTX Transceiver -20 to 50 -3 to 26
Later Phases:
• Detailed analysis via Thermal Desktop ©
• Lab testing in vacuum chamber
22
NatSat Thermal Control System
* Contingent
upon lab testing
Equipment Manufacturer Surface Area (cm²) Mass (g) Power (W)
AZ93 White Paint AZ Technologies 1200 29
6061 Aluminum Local Procurement 2675 658
FEP Teflon Fluorogistx 1485 49
OSR Quartz over Silver Radiator Qioptiq 400 23
Battery Heater GOMSpace *6
Total 759 *6
• Thermal control of NatSat is achieved with a
fully passive system
• Simple, low risk design
23
Attitude Determination and Control
• NatSat Attitude Determination and Control (ACS) shall
provide sufficient control authority, accuracy, and
stability to accomplish the mission science objectives
• ACS responsibilities include:
• De-tumbling after launch vehicle separation
• Maintaining accurate pointing knowledge
• Maintaining stable attitude
• Orienting vehicle for science operations
• Slewing vehicle for payload calibration
• Re-orienting vehicle to protect spacecraft optics
24
NatSat ACS Hardware
• Blue Canyon Technologies (BCT) XACT
• Sensors
• Integrated Star Tracker, Sun Sensor,
IMU, Magnetometer, GPS ready
• Actuators
• Reaction Wheels (3), Magnetic Torque Rods (3)
• Software
• Sensor processing, Kalman Filter, Commanding, Simulation
• BCT Thin Slice Nano Star Tracker
• Points orthogonal to XACT star tracker
• Combined performance (BCT XB-1)
• 0.36 arc-minute (3-sigma) pointing knowledge, all axes
• 1 arc-second/second stability
BCT XACT
© Blue Canyon
BCT TS NST
© Blue Canyon
25
ACS Control Performance
• ACS must reject disturbance torques and store momentum
• Worst-Case Disturbance Torque Estimates:
• External Torques: 1.16 x 10-6 N-m
• Internal Torques: 8.28 x 10-5 N-m
• Total: 8.40 x 10-5 N-m (RW maximum: 4 x 10-3 N-m)
• Momentum Accumulation
• External Torques: 6.74 x 10-3 N-m-s per orbit
• Internal Torques: 8.28 x 10-5 N-m-s per orbit
• RW Capacity: 1.374 x 10-2 N-m-s
• Momentum dump after 2 orbits (BOL) or 1.5 orbits (EOL)
• Likely longer given conservative estimates
26
ACS Control Performance
• ACS must provide slew rate for sensor calibration
• Single RW can provide 4 mN-m for 3.44 sec
• Minimum slew rate:
• Largest vehicle moment of inertia: 0.5305 kg-m2
• Angular Acceleration: 0.432 deg/s2
• Angular Rate: 1.49 deg/s
• NatSat ACS provides sufficient attitude knowledge
accuracy, stability, and control authority to
accomplish the science mission objectives
27
Command and Data Handling
Requirements
● Adequate command and data handling for
spacecraft control and configuration and
system health and status data gathering
● Storage and playback of 120 hours of data
● Storage and execution of 2 days of sequence
commands
● Autonomous initialization
● Reprogrammability
28
C&DH Block Diagram
29
C&DH Hardware
• Innovative Solutions In
Space On Board Computer
• 16 GB data storage
• 400 MHz ARM9 processor
• 94g, 0.55W
On Board Computer
© ISIS
30
System Architecture
• Processing
distributed among
C&DH, EPS, ACS,
and Telecomm
subsystems
• Time slice
architecture
Store
DWTS
data
Store
commands Check
command
buffer
Collect
subsystem
health &
statusAssemble
telemetry
packets
Send
telemetry
Check for
anomalies
Pet
watchdog
31
C&DH Modes and Safing
• Launch: detumble, enable Telecomm and
ACS, achieve power positivity
• Operational: collect and transmit science and
engineering data, monitor system health
•Safe: conserve power, transmit limited
engineering data, recover from anomalies
•limit monitors
•watchdog
32
Telecommunication
• Dual S-Band and UHF capabilities to meet daily data
requirements and minimize power usage
• Prioritizing S-Band for downlink and UHF for uplink
• Total daily coverage to 4 ground stations ~ 108
minutes with a maximum single pass of 14 minutes
• Utilizing existing ground station infrastructure to
include 3m and 6.1m dish
• Link Margin > 30 dB
33
Telecommunication
34
Telecommunication
• SWIFT-UTX+SLX radio by Tethers Unlimited Inc.
• Modular .5U design, 1.5W standby
• S-Band 5 Mbps, 8.5W transmit
• UHF 2.5W receive
© Tethers
© Tethers
35
Telecommunication
• Utilize S-Band patch antenna with 6 dB of gain and
UHF dipole antenna with 0 dB of gain
• Customized 1U antennas both mounted to the nadir
36
Top Mission Risks
37
System Block Diagram
38
Thank You!
Questions?
Special thanks to:
Mike McGrath, Dr. Amal Chandran, Bret Lamprecht 39
Mission Design - Disposal
• Spacecraft employs CubeSat Terminator Tape
• Tethers Unlimited
• 80 mm x 100 mm x 6 mm, 83 g
• Deploys conducting tape to generate neutral particle drag
© Tethers Unlimited © Tethers Unlimited
40

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NatSat INSPIRE Presenation

  • 1. Team NatSat InSPiRESat Presentation 2016 INSPIRE Workshop July 21, 2016 Team Members: Aubrey Harris III Antonio Oliveira Brendan Perry Jake Sullivan Presenters: Linda Schmidt Amanda Slagle 1
  • 2. Outline • Mission Design and Sequencing • Launch Vehicle and Propulsion • Structure • Electrical Power System (EPS) • Thermal Control System • Attitude Control System (ACS) • Command & Data Handling (C&DH) • Telecommunications • Risks • System Block Diagram 2
  • 4. Mission Design - Ground Track 4
  • 6. Launch Vehicle • Polar Space Launch Vehicle (PSLV) • Provided by Indian Space Research Organization (ISRO) • 600 km circular orbit • Proven Launch History • 33/35 successful on-orbit deliveries 6
  • 8. Structural Conceptual Design ● Resist loads imposed during launching phase and minimize deformation that could impair the functionality of the solar panels and mechanisms ● Remain functional at the temperature range from -80°C to +120°C ● Avoid damaging or transmitting excessive loads to the payload during the launching phase ● Provide enough damping in the solar panels for the proper operation of the Attitude Control System 8
  • 12. FEA Analysis Stress (MPa) Frame Spider Von Mises 45 70 Maximum Principal 52 75 Displacement (mm) Total displacement 0.01 0.39 Maximum X 0.04 -0.07 Maximum Y -0.01 -0.39 Maximum Z +/-0.04 ~0 12
  • 13. Electrical Power System (EPS) Requirements • The EPS system shall provide a nominal voltage level & sufficient power to the spacecraft • The EPS system shall employ electrical fault protection • The EPS system shall provide telemetry to determine payload power consumption to within 1 W 13
  • 17. NatSat EPS Components GOMSpace P60 ACU/PDU © GOMSpace GOMSpace BPX Battery Pack © GOMSpace Clyde Space Solar Panels © Clyde Space ● Clyde Space Solar Panels ○ 18 OFF 28.3% efficient UTJ solar cells arranged in a 9s2p configuration ■ 28°C: 18.35W ■ 40°C: 17.76W ■ 80°C: 15.77W ● GomSpace P60 ACU/PDU ○ 1 motherboard w/ 4 ports ■ Fault protection ○ 2 Array Conditioning Unit modules ○ 2 Power Distribution Unit (9 channels each) ● GomSpace BPX Battery Pack ○ 4S-2P configuration, 12 - 16.8 V, 5.2 Ah ○ Automated heater 17
  • 18. Thermal Control Requirements • NatSat thermal management system shall ensure that all subsystem components remain within operational temperatures • Cryocooler radiator shall remain below -20°C while dissipating 2W of power Instrument Temperature Range (°C) DWTS Cryocooler Radiator < -20 Nanopower BPX Battery -5 to 20 Solar Arrays -150 to 100 P60 Power Module -40 to 85 ISIS On Board Computer -25 to 65 BCT XACT ACS -20 to 50 Tethers SLX+UTX Transceiver -20 to 50 18
  • 19. Thermal Environment During Orbit • Approximate time of orbit: 96 minutes • Illuminated: 60 minutes - Direct Solar - Albedo - Earth IR - Internal Heat Dissipation • Shadow: 36 minutes - Earth IR - Internal Heat Dissipation 19
  • 20. NatSat Thermal Control • 1st order min and max temperature calculations: • Solar arrays • Cryocooler radiator • External structure - Iterations of materials Material Coverage % Max Temp °C Min Temp °C Absorbance Emissivity Polished 6061 Aluminum 100 310 255 0.2 0.03 Black Paint 100 28 -34 0.98 0.87 White Paint 100 -9 -33 0.25 0.9 Silverized FEP Teflon 100 -6 -20 0.08 0.66 OSR Quartz Over Silver 100 -16 -29 0.077 0.79 Black/White Checkered 100 10 -35 0.61 0.89 Aluminized FEP Teflon 100 -11 -30 0.16 0.8 6061 Alum/FEP Teflon 25/75 6 -15 0.17 0.61 6061 Alum/FEP Teflon 50/50 32 7 0.18 0.42 6061 Alum/FEP Teflon 40/60 21 -3 0.18 0.49 20
  • 21. Transient Calculations • 6061 Aluminum with FEP Teflon at 40/60 ratio 21
  • 22. Instrument Temperature Overview Instrument Survivable Temperature Range (°C) Estimated Temperature Range (°C) DWTS Cryocooler Radiator < -20 -69 to -21 Nanopower BPX Battery -5 to 20 11.5 Solar Arrays -150 to 100 -66 to 43 P60 Power Module -40 to 85 -3 to 26 ISIS On Board Computer -25 to 65 -3 to 26 BCT XACT ACS -20 to 50 -3 to 26 Tethers SLX+UTX Transceiver -20 to 50 -3 to 26 Later Phases: • Detailed analysis via Thermal Desktop © • Lab testing in vacuum chamber 22
  • 23. NatSat Thermal Control System * Contingent upon lab testing Equipment Manufacturer Surface Area (cm²) Mass (g) Power (W) AZ93 White Paint AZ Technologies 1200 29 6061 Aluminum Local Procurement 2675 658 FEP Teflon Fluorogistx 1485 49 OSR Quartz over Silver Radiator Qioptiq 400 23 Battery Heater GOMSpace *6 Total 759 *6 • Thermal control of NatSat is achieved with a fully passive system • Simple, low risk design 23
  • 24. Attitude Determination and Control • NatSat Attitude Determination and Control (ACS) shall provide sufficient control authority, accuracy, and stability to accomplish the mission science objectives • ACS responsibilities include: • De-tumbling after launch vehicle separation • Maintaining accurate pointing knowledge • Maintaining stable attitude • Orienting vehicle for science operations • Slewing vehicle for payload calibration • Re-orienting vehicle to protect spacecraft optics 24
  • 25. NatSat ACS Hardware • Blue Canyon Technologies (BCT) XACT • Sensors • Integrated Star Tracker, Sun Sensor, IMU, Magnetometer, GPS ready • Actuators • Reaction Wheels (3), Magnetic Torque Rods (3) • Software • Sensor processing, Kalman Filter, Commanding, Simulation • BCT Thin Slice Nano Star Tracker • Points orthogonal to XACT star tracker • Combined performance (BCT XB-1) • 0.36 arc-minute (3-sigma) pointing knowledge, all axes • 1 arc-second/second stability BCT XACT © Blue Canyon BCT TS NST © Blue Canyon 25
  • 26. ACS Control Performance • ACS must reject disturbance torques and store momentum • Worst-Case Disturbance Torque Estimates: • External Torques: 1.16 x 10-6 N-m • Internal Torques: 8.28 x 10-5 N-m • Total: 8.40 x 10-5 N-m (RW maximum: 4 x 10-3 N-m) • Momentum Accumulation • External Torques: 6.74 x 10-3 N-m-s per orbit • Internal Torques: 8.28 x 10-5 N-m-s per orbit • RW Capacity: 1.374 x 10-2 N-m-s • Momentum dump after 2 orbits (BOL) or 1.5 orbits (EOL) • Likely longer given conservative estimates 26
  • 27. ACS Control Performance • ACS must provide slew rate for sensor calibration • Single RW can provide 4 mN-m for 3.44 sec • Minimum slew rate: • Largest vehicle moment of inertia: 0.5305 kg-m2 • Angular Acceleration: 0.432 deg/s2 • Angular Rate: 1.49 deg/s • NatSat ACS provides sufficient attitude knowledge accuracy, stability, and control authority to accomplish the science mission objectives 27
  • 28. Command and Data Handling Requirements ● Adequate command and data handling for spacecraft control and configuration and system health and status data gathering ● Storage and playback of 120 hours of data ● Storage and execution of 2 days of sequence commands ● Autonomous initialization ● Reprogrammability 28
  • 30. C&DH Hardware • Innovative Solutions In Space On Board Computer • 16 GB data storage • 400 MHz ARM9 processor • 94g, 0.55W On Board Computer © ISIS 30
  • 31. System Architecture • Processing distributed among C&DH, EPS, ACS, and Telecomm subsystems • Time slice architecture Store DWTS data Store commands Check command buffer Collect subsystem health & statusAssemble telemetry packets Send telemetry Check for anomalies Pet watchdog 31
  • 32. C&DH Modes and Safing • Launch: detumble, enable Telecomm and ACS, achieve power positivity • Operational: collect and transmit science and engineering data, monitor system health •Safe: conserve power, transmit limited engineering data, recover from anomalies •limit monitors •watchdog 32
  • 33. Telecommunication • Dual S-Band and UHF capabilities to meet daily data requirements and minimize power usage • Prioritizing S-Band for downlink and UHF for uplink • Total daily coverage to 4 ground stations ~ 108 minutes with a maximum single pass of 14 minutes • Utilizing existing ground station infrastructure to include 3m and 6.1m dish • Link Margin > 30 dB 33
  • 35. Telecommunication • SWIFT-UTX+SLX radio by Tethers Unlimited Inc. • Modular .5U design, 1.5W standby • S-Band 5 Mbps, 8.5W transmit • UHF 2.5W receive © Tethers © Tethers 35
  • 36. Telecommunication • Utilize S-Band patch antenna with 6 dB of gain and UHF dipole antenna with 0 dB of gain • Customized 1U antennas both mounted to the nadir 36
  • 39. Thank You! Questions? Special thanks to: Mike McGrath, Dr. Amal Chandran, Bret Lamprecht 39
  • 40. Mission Design - Disposal • Spacecraft employs CubeSat Terminator Tape • Tethers Unlimited • 80 mm x 100 mm x 6 mm, 83 g • Deploys conducting tape to generate neutral particle drag © Tethers Unlimited © Tethers Unlimited 40