1. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 June 2014 / Rev. 0
Today & Tomorrow
June 2014

2. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 2 June 2014 / Rev. 0
IPD
EPC
FM / O&M
Construction
Fabrication
Instant Access
(Dealership)
QTECH
(Trading)
Service units
Departments
Calibration Laboratory
Sulaibiya Testing Laboratory
Projects Temporary Furniture Unit (PTFU)
Temporary Facilities (Office Cabins)
Fabrication Workshop
Scaffolding
Warehousing
Welders Training & Certification
Accommodation
Administration
Office Services
Business Development
Health, Safety & Environment
Proposals
Contracts
Procurement
Engineering
Project Controls Services
Insurance
Quality Assurance/ Control
Human Resources
Information Technology
Finance & Accounting
Communications
Equipment Assets
Equipment Operations
Operations
Organization structured to serve and support operations
Kharafi National General Overview

3. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 3 June 2014 / Rev. 0
Business lines
Infrastructure Project Development
Engineering, Procurement & Construction
Construction
Facilities Management
Fabrication Services
§
Power
§
Power
§
Power
§
Power
§
Process Equipment
§
Water
§
Water
§
Desalination Plants
§
Refineries & Petrochemical Plants
§
Pressure Vessels
§
Wastewater
§
Infrastructure
§
Processing Plants
§
Water Distribution
§
Evaporators
§
District Cooling
§
District Cooling
§
Refineries
§
Sewage Treatment Plants
§
Separators
§
Renewable Energy
§
Renewable Energy
§
Gathering Centers
§
Pumping & Lifting Stations
§
Modular Skids
§
Solid Waste Management
§
Building Services (MEP)
§
Petrochemical Plants
§
Industrial Complexes
§
Pressure Piping
§
Enhanced Oil Recovery
§
Social Infrastructure
§
Pipeline
§
Commercial Centers
§
Tanks
§
Mixed-use Development
§
Environmental
§
Enhanced Oil Recovery
§
Residential Complexes
§
Columns

4. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 4 June 2014 / Rev. 0
INFRASTRUCTURE PROJECT DEVELOPMENT

5. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 5 June 2014 / Rev. 0
Infrastructure Project Development
Wastewater Treatment and Reclamation
District Cooling
Renewable Energy
Solid Waste Management
Enhanced Oil Recovery
Mixed-use Development
BOT (Build-Operate-Transfer) Schemes
BOO (Build-Own-Operate) Schemes
PPPs (Public-Private-Partnerships)
Joint Ventures and Consortia

6. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 6 June 2014 / Rev. 0
Infrastructure Project Development
SULAIBIYA WATER AND WASTEWATER TREATMENT AND RECLAMATION PLANT, KUWAIT

7. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 7 June 2014 / Rev. 0
Infrastructure Project Development
ABU DHABI SEWAGE TREATMENT PLANT - BOOT PROJECT / ADWEA

8. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 8 June 2014 / Rev. 0
Infrastructure Project Development
ABU DHABI SEWAGE TREATMENT PLANT - BOOT PROJECT / ADWEA

9. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 9 June 2014 / Rev. 0
EPC -
Engineering, Procurement & Construction
§
Desalination Plants
§
Water Treatment
§
Pipeline & Pumping Stations
§
Water Distribution Networks
§
Power Stations
§
Gas Power Stations
§
Power Transmission &
Distribution
§
Office & Residential
§
Commercial Centers
§
Educational Institutions
§
Hospitals
§
Hotels & Resorts
§
Sewage Treatment Plants
§
Solid Waste Management
§
Pumping & Lifting Stations
§
District Cooling
§
Industrial Complexes
§
Airports
§
Transportation
Engineering, Procurement & Construction

10. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 10 June 2014 / Rev. 0
EPC – Power
OPEN CYCLE GAS FIRED PLANTS – 2,000 MW, AL SHABAB AND DAMIETTA, EGYPT

11. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 11 June 2014 / Rev. 0
EPC – Power
OPEN CYCLE GAS FIRED PLANTS – 1,000 MW, AL SHABAB, EGYPT

12. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 12 June 2014 / Rev. 0
EPC – Power
OPEN CYCLE GAS FIRED PLANTS – 1,000 MW, AL SHABAB, EGYPT

13. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 13 June 2014 / Rev. 0
EPC – Power
OPEN CYCLE GAS FIRED PLANT – 500 MW, DAMIETTA, EGYPT

14. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 14 June 2014 / Rev. 0
EPC – Water
Ardiya Pumping Station, Kuwait
Pumping & Lifting Station, Kuwait
Saadiyat STP2, Abu Dhabi, UAE

15. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 15 June 2014 / Rev. 0
EPC – Water
A7 Pumping Station – Riggai, Kuwait

16. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 16 June 2014 / Rev. 0
EPC – District Cooling
AL SOWAH DISTRICT COOLING PLANT (50,000 TR)

17. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 17 June 2014 / Rev. 0
EPC – Central Utility Plants (CUP)
SABAH AL SALEM UNIVERSITY PROJECT CENTRAL UTILITY PLANT (CUP 1 & 2), KUWAIT

18. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 18 June 2014 / Rev. 0
EPC – Infrast. & Environ.
Dubai International Airport, UAE
Marsa Alam International Airport, Egypt
Addis Ababa International Airport, Ethiopia
§
Kuwait International Airport
§
Dubai International Airport
§
Addis Ababa International Airport
§
Marsa Alam International Airport
§
Jebel Ali International Airport
AIRPORTS

19. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 19 June 2014 / Rev. 0
EPC – Infrast. & Environ.
AIRPORTS - JEBEL ALI INTERNATIONAL AIRPORT, UAE

20. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 20 June 2014 / Rev. 0
EPC – Infrastructure
INFRASTRUCTURE WORKS FOR ADNEC CAPITAL TOWER - UAE

21. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 21 June 2014 / Rev. 0
EPC – Building Services
MEP WORKS - AL HAMRA TOWER, KUWAIT

22. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 22 June 2014 / Rev. 0
EPC – Building Services
MEP WORKS - AL HAMRA TOWER, KUWAIT

23. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 23 June 2014 / Rev. 0
EPC – Building Services
FOUR SEASONS HOTEL, LEBANON ADIA TOWER - ABU DHABI, UAE

24. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 24 June 2014 / Rev. 0
EPC – Building Services
MEP WORKS
Central Bank of Kuwait HQ, Kuwait
Al BabtainTower, Kuwait

25. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 25 June 2014 / Rev. 0
CONSTRUCTION

26. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 26 June 2014 / Rev. 0
Construction – Plants
HABSHAN - 5 PROCESS PLANT, JGC-TECNIMONT / GASCO, UAE

27. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 27 June 2014 / Rev. 0
Construction – Plants
HABSHAN - 5 PROCESS PLANT, JGC-TECNIMONT / GASCO, UAE

28. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 28 June 2014 / Rev. 0
Construction – Plants
HABSHAN - 5 PROCESS PLANT, JGC-TECNIMONT / GASCO, UAE

29. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 29 June 2014 / Rev. 0
Construction – Plants
HABSHAN - 5 PROCESS PLANT, JGC-TECNIMONT / GASCO, UAE

30. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 30 June 2014 / Rev. 0
Construction – Plants
HABSHAN - 5 PROCESS PLANT, JGC-TECNIMONT / GASCO, UAE

31. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 31 June 2014 / Rev. 0
Construction – Plants
HABSHAN - 5 PROCESS PLANT, JGC-TECNIMONT / GASCO, UAE

32. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 32 June 2014 / Rev. 0
Construction – Plants
HABSHAN - 5 PROCESS PLANT, JGC-TECNIMONT / GASCO, UAE

33. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 33 June 2014 / Rev. 0
Construction – Plants
AROMATIC COMPLEX, TECNIMONT / PIC, KUWAIT

34. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 34 June 2014 / Rev. 0
Construction – Plants
AROMATIC COMPLEX, TECNIMONT / PIC, KUWAIT

35. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 35 June 2014 / Rev. 0
Construction – Plants
POLYETHYLENE EXPANSION, OLEFINS – II / FLUOR, KUWAIT

36. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 36 June 2014 / Rev. 0
Construction – Plants
LARGE SCALE STEAM FLOOD PILOT, JO (KGOC / CHEVRON), KUWAIT

37. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 37 June 2014 / Rev. 0
Construction – Plants
ETHYLENE GLYCOL – II, OLEFINS - II, FLUOR, KUWAIT

38. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 38 June 2014 / Rev. 0
Construction – Plants
FACILITY UPGRADE (AMALGAMATION PROJECT), KUWAIT

39. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 39 June 2014 / Rev. 0
Construction – Plants
FUEL GAS PIPELINE PROJECT (PART A), KUWAIT

40. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 40 June 2014 / Rev. 0
FACILITIES MANAGEMENT /
INSTITUTIONAL & COMMERCIAL

41. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 41 June 2014 / Rev. 0
FM – Institutional & Commercial
SEIF PALACE, KUWAIT

42. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 42 June 2014 / Rev. 0
FM – Institutional & Commercial
BAYAN PALACE, KUWAIT

43. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 43 June 2014 / Rev. 0
FM – Institutional & Commercial
ADMINISTRATION BUILDING AT BAYAN PALACE, KUWAIT

44. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 44 June 2014 / Rev. 0
FM – Institutional & Commercial
ADMINISTRATION BUILDING AT BAYAN PALACE, KUWAIT

45. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 45 June 2014 / Rev. 0
FM – Institutional & Commercial
LIBERATION TOWER, KUWAIT ADIA TOWER - ABU DHABI, UAE

46. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 46 June 2014 / Rev. 0
FM – Institutional & Commercial
THE AVENUES, KUWAIT MARINA MALL, KUWAIT

47. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 47 June 2014 / Rev. 0
FM – Institutional & Commercial
ARWA PRINTING PRESS, KUWAIT

48. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 48 June 2014 / Rev. 0
FM – Institutional & Commercial
LEBANESE UNIVERSITY CAMPUS, BEIRUT

49. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 49 June 2014 / Rev. 0
FACILITIES MANAGEMENT /
INDUSTRIAL SERVICES

50. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 50 June 2014 / Rev. 0
§
Sewage Treatment Plants
§
Reclamation Plants
§
Pumping & Lifting Stations
§
Water Distribution Network
§
Storm Water Drain Network
§
Oil Fields
§
Gathering Centers
§
Booster Stations
§
Refineries
§
Petrochemical Plants
§
Pipelines & Well Heads
FM - Industrial Services Operation
§
Power Plants
§
Diesel Power Plants
§
Water Desalination Plants
FM - Industrial Services Operation

51. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 51 June 2014 / Rev. 0
FM - Industrial Services Operation
Kharafi National-Industrial Services is a leading “One Stop Shop for Industrial Maintenance & Value Added Services” in the region.

52. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 52 June 2014 / Rev. 0
FM – Industrial Services
MAINTENANCE - OIL & GAS PLANTS

53. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 53 June 2014 / Rev. 0
FM – Industrial Services
MAINTENANCE - OIL & GAS PLANTS
Tank Roof Replacement
Valve Maintenance
High pressure Piping Works
Hydro jet Cleaning
Cable laying & Instr. Works
De- Sludging Works

54. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 54 June 2014 / Rev. 0
FM - Upstream
PRODUCTION FACILITIES MAINTENANCE, KUWAIT

55. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 55 June 2014 / Rev. 0
FM - Upstream
PRODUCTION FACILITIES MAINTENANCE, KUWAIT

56. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 56 June 2014 / Rev. 0
FM - Downstream
MINA AL AHMADI REFINERY
STEAM FLOOD FACILITIES - JOINT OPERATIONS

57. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 57 June 2014 / Rev. 0
BOROUGE RUWAIS SHUTDOWN - 2012 FOR FACILITIES 1 & 2, UAE
FM – Industrial Services

58. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 58 June 2014 / Rev. 0
BOROUGE RUWAIS SHUTDOWN - 2012 FOR FACILITIES 1 & 2, UAE
FM – Industrial Services

59. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 59 June 2014 / Rev. 0
BOROUGE RUWAIS SHUTDOWN - 2012 FOR FACILITIES 1 & 2, UAE
FM – Industrial Services

60. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 60 June 2014 / Rev. 0
FM – Industrial Services
SHUTDOWN WORKS - SHUAIBA REFINERY - GRTA, KUWAIT

61. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 61 June 2014 / Rev. 0
FM – Industrial Services
O&M - POWER PLANTS

62. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 62 June 2014 / Rev. 0
FM – Industrial Services
O&M - POWER PLANTS

63. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 63 June 2014 / Rev. 0
FM – Industrial Services
O&M - POWER PLANTS

64. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 64 June 2014 / Rev. 0
FM – Industrial Services
O&M - GIS SUBSTATIONS

65. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 65 June 2014 / Rev. 0
FM – Industrial Services
OPERATION & MAINTENANCE OF PUMPING & LIFTING STATIONS

66. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 66 June 2014 / Rev. 0
FM – Industrial Services
OPERATION & MAINTENANCE OF PUMPING & LIFTING STATIONS

67. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 67 June 2014 / Rev. 0
FM – Industrial Services
OPERATION & MAINTENANCE OF SULAIBIYA WWTRP

68. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 68 June 2014 / Rev. 0
FM – Industrial Services
OPERATION & MAINTENANCE OF ADWEA WWTP (WATHBA & SAAD), ABU DHABI

69. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 69 June 2014 / Rev. 0
Service Units & Departments
Health, Safety & Environment
Procurement & Material Control
Human Recourses
Equipment
Operations
Quality Assurance / Control
Scaffolding Services
Project Control Services
Calibration Laboratory
Engineering Services
Camp
Facilities
ABJ Engineering & Contracting Co.
Kuwait
ABJ Industries PJSC
UAE
Gulf National Insulation Systems
Kuwait
Gulf National Insulation Systems
UAE
Group Supporting Companies

70. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 70 June 2014 / Rev. 0
§
All employees undergo a Safety Induction Training course before they assume their responsibilities. Safety awareness is further intensified by:
•
Safety Tool Box Talks
•
Pre-task safety briefing
•
Job Safety Analysis
•
Risk Assessments
•
Confined Space Entry
§
Rigging, Scaffolding and First Aid training are conducted by Third Party & certified.
§
With an objective to continual improvement, the safety management system elements are now certified by OHSAS 18001:2007 standard.
Health, Safety & Environment

71. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 71 June 2014 / Rev. 0
Health, Safety & Environment

72. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 72 June 2014 / Rev. 0
Human Resources
Multinational Workforce is recruited through our existing agencies network world-wide.
Interviews and trade tests are conducted and supervised directly by our Project Staff.
Candidates are sourced ahead of time, based on project manpower projections.
Systematic re-certification of welders at work place to cope with new welding technology.
Continuous reassessment of qualification training and skill development programmes for all personnel.

73. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 73 June 2014 / Rev. 0
Human Resources
Manpower Summary
Total Manpower: 29,579
Directors / Chief Dev. Officer / COO
15
Operations Managers /
Project Director
11
Department Managers /
Unit Managers / Unit Head
106
Manager of Projects /
Snr. Project Managers
37
Projects Managers / Construction Managers
70
Services & Support Staff
1,897
Field Operations
(Engineers / Supervisors)
1,189
Foremen
1,063
Skilled Craftsman
8,932
Plant / Equipment /
Crane Operators / Drivers
2,031
Trade Helpers
2,046
Labourers
2,280
General Site Services & Warehouse Man
1,185
ABJ Engineering & Cont. Co. - Kuwait
5,548
Kharafi National – UAE
2,102
Kharafi National – Egypt
715
Kharafi National – Lebanon
352
Non Manual: 3,325
Subsidiaries: 8,717
Manual: 17,537

74. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 74 June 2014 / Rev. 0
Note: * We have deployed over 12,000 employees in Habshan-5 Process Plant Project, Abu Dhabi for GASCO, UAE in its peak and the Project has been completed in June, 2013
Human Resources
Workforce Growth (2008-2013)
2008
2009
2010
2011
2012
2013
2014
Non-Manual
2,631
3,750
3,814
4,216
4,278
4,327
3,852
Manual
20,250
21,610
27,358
28,929
30,058
30,808
25,727
Total
22,881
25,360
31,172
33,145
34,336
35,135
29,579
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000

75. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 75 June 2014 / Rev. 0
Quality Management System
Well established procedures in place for every part of the business and their continuous update with internal auditing to verify the implementation
Functional support of Quality Control to projects
Establishment of Welding Services Unit, to train welders and develop their skills in anticipation of shortage of trained welders in the region
Calibration and Testing Laboratories to ensure that calibration/ testing is done on time and that results of calibration/ testing are accurate
Six Sigma program implementation

76. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 76 June 2014 / Rev. 0
Quality Certifications - Organization
Quality Management System
ISO Certification/ Accreditation:
ISO 9001:2008
Quality Management System
ISO 17025
General Requirements for the Competence of Testing and Calibration Laboratories.

77. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 77 June 2014 / Rev. 0
Quality Certifications - Fabrication
Quality Management System
ASME & National Board’s Certification Stamps:
ASME Code
: U
Manufacture of Pressure Vessels – ASME Section VIII Division I
ASME Code
: U2
Manufacture of Pressure Vessels – ASME Section VIII Division II
ASME Code
: PP
Fabrication and Assembly of Pressure Piping
ASME Code
: S
Manufacture of Power Boilers
National Board
: R
Repair/ Alteration of Pressure Vessels
National Board
: NB
Registered Boilers/ Pressure Vessels

78. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 78 June 2014 / Rev. 0
Quality Management System
Quality Control - Overview
Quality Control
Technical Work Instructions for Piping, Pipeline, Tanks, Welding, Painting , Civil, Electrical and Instrumentation, Operation & Maintenance…..etc. Project Quality Plan, ITPs, and Method Statements Orientations and Trainings
QC Module in ERP Oracle
Common database for fabrication and field activities
Welders Training School & Certifications

79. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 79 June 2014 / Rev. 0
Quality Management System
Calibration Laboratory (Calibration & Monitoring of Measuring Equipment)
Investment of over KD 2 million in Master Equipment & Instruments
Number of Instruments – currently over 6000
Capabilities: Electrical, Mechanical, Linear, Mass, Pressure, Temperature
Recent additions
§
Thermal Imaging Cameras
§
GPRS [Ground Penetration Radar System]
§
Moisture & Density Measurement in Soil
using Radioactive Gamma rays
External Customers
§
M/s. Siemens, Equate, Schlumberger,
Hempel Paints, Hyundai Engineering &
Construction Co., SK Engineering…..etc.

80. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 80 June 2014 / Rev. 0
Quality Management System
Sulaibiya Testing Laboratory
Investment of over KD 300,000/- Equipment
Testing Water, Waste water & Sludge samples
Checking ~ 87 chemical & microbiological parameters
Customer : Sulaibiya Sewage Treatment & Reclamation Plant
ISO 17025 accreditation by United Kingdom Accreditation Service - UKAS

81. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 81 June 2014 / Rev. 0
Projects Control
Progress Monitoring is Carried out as Follows:
Actual returns for quantities installed and man-hours spent are collected daily.
Progress verification is carried weekly.
Productivity and performance indicators are reported on a weekly and monthly basis.
Key Factors to our Cost Control Approach are:
Forecast of quantities and man-hours.
Forecast of balance commitments for materials and subcontracts.
Forecast of staff and indirect costs.

82. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 82 June 2014 / Rev. 0
Engineering Services
§
Thermoflow
§
Aspentech
§
ETap
Specialist Design
§
X Steel
§
Spoolgen
§
Autocad,Civil,MEP
§
Aveva PDMS
Process
Detail Design
§
RIPAC
§
Candy
§
On Screen
Take offs
§
Acad Take offs
Material Take Offs
§
Materials Data Base
§
ERP Modules
§
Primavera
Bills of Quantity
Tracking
Commissioning Support
Post Award Detail Design & Engineering Support
Pre Award Tendering Support
FEED Packages
Concept Design
Technology Selection
ENGINEERING SOFTWARE EMPLOYED ENGINEERING SUPPORT SERVICES
§
Pipeflow
§
Ceasar II
§
Staad III
§
Robot
§
Elite
§
Hass
§
HVACOMP
§
HAP
§
Etab

83. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 83 June 2014 / Rev. 0
Kharafi National follows Integrated Procurement & Materials Management system in line with the ISO 9001 : 2008 requirement covering the following:
§
Procurement & Material subcontract (Local & Overseas).
§
Logistics, expediting, Factory Acceptance Test (FAT) & transportation.
§
Vendor Management (Supplier evaluation, Prequalification and performance measurement). Multinational staff strength over 100 (including experienced Engineers, Supervisors and Buyers.)
Procurement

84. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 84 June 2014 / Rev. 0
Over US$ 750 Million worth of materials procured annually. In excess of 30,000 Material Requisition closed annually. Approved supplier strength of over 3,000 (one-third being overseas suppliers). KN adopts structured criteria for evaluating and re-evaluating suppliers based on their ability to supply products that meet the Organization's requirement and Periodic evaluation is conducted on the performance of the suppliers. KN conducts ‘Due Diligence’ on supplier premises as part of the supplier evaluation to enlist them as an approved vendor.
Procurement

85. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 85 June 2014 / Rev. 0
Extensive Knowledge of Local and International Markets. Purchase Orders / Subcontracts are awarded to Companies who supply quality products, competitive back to back basis and on time delivery.
e-Procurement, utilization of B2B e- markets, Strategic Sourcing & Online negotiations with suppliers.
Automated Procurement workflows through Oracle E-Business Suite ERP System.
Compliance with the Purchase Order/ project schedule requirements are ensured through expediting/ inspection at manufacturer’s/ supplier’s premises in an orderly & systematic way for highlighting deviations, delay or damages if any, prior to shipment.
Procurement

86. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 86 June 2014 / Rev. 0
Procurement Trend
Inline with the transformation of KN from a Traditional Contractor to an Operational Investor with EPC , Commissioning and FM capabilities, the Value of Procurement Increased Year on Year with increase in Turnover / Growth of KN

87. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 87 June 2014 / Rev. 0
Serving Warehousing requirements for More than 150 Projects / Cost Centers across diversified business lines in Middle East & Africa. Central Stores in Kuwait with 48,000 Sq Meters of area (Including 17,000 Sq Meters of Closed Stores, 31,000 Sq. Meters of Open Yard) having Heavy duty multi storied racking with State of art modern material handling facilities, Safety and Security systems. In excess of 160,000 items handled across various Projects and we adopt Efficient Codification & Standardization practices.
Material Control

88. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 88 June 2014 / Rev. 0
Over US$ 750 Million worth of KN Procured materials handled annually and Over US$ 1 Billion worth of Client Supplied Free Issue Materials handled annually. Total Monthly Receiving Transactions over 5500 and Issues/Transfer Transactions over 4500. Effective utilization of Oracle ERP Inventory Modules with Experienced resources to handle Computerized Transactions & Inventory Management. Utilization of Temperature controlled Stores and importance for material storage & preservation as per manufacturers recommendations. Utilization of Selective Inventory Control / Vendor Managed Inventory / Consigned Stock.
Material Control

89. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 89 June 2014 / Rev. 0
Equipment Operations
Kharafi National own, manage and operate Equipment fleet in all countries where KN operates, keeping same policy, standard and discipline. Currently equipment in excess of 6,100 construction equipment/plant. Currently more than 2,100 trained, experienced and qualified staff available at the equipment division.

90. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 90 June 2014 / Rev. 0
Equipment Operations

91. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 91 June 2014 / Rev. 0
Equipment Operations

92. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 92 June 2014 / Rev. 0
Equipment Operations

93. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 93 June 2014 / Rev. 0
Equipment Operations

94. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 94 June 2014 / Rev. 0
Scaffolding Services

95. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 95 June 2014 / Rev. 0
Scaffolding Services

96. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 96 June 2014 / Rev. 0
Scaffolding Services
Shuaiba Refinery – GRTA, KNPC, Kuwait

97. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 97 June 2014 / Rev. 0
Electrical Laboratory
High Voltage Laboratory
Fluke Laboratory
Pressure Laboratory
Capabilities
Calibration Laboratory

98. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 98 June 2014 / Rev. 0
Balance Laboratory
Chemical Laboratory
Temperature Laboratory
Dimension & Vibration Laboratory
Calibration Laboratory
Capabilities

99. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 99 June 2014 / Rev. 0
IR Thermography Inspection
Power Quality Analysis
Validation of Welding Machines
Cable / Pipe Detection
Calibration Laboratory
Specialized Services

100. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 100 June 2014 / Rev. 0
INFRARED
NORMAL
LV Fuse Carrier Problem
Problem in Pump Coupling
Problem in Busbar Termination
Calibration Laboratory
Thermal imaging camera

101. AWI 106 Att. 8 Rev. 3 02 Jan. 2011 101 June 2014 / Rev. 0
Camp Facilities in Kuwait & UAE
Shuaiba
Capacity-10,000
Sulaibiya Capacity- 3,500
Mahboula Capacity- 2,400
Amghara Capacity- 500
Abdally
Capacity- 1,000
Kuwait Total = 17,400
Al Wathba Abu Dhabi Capacity- 2,200
Al Ain, Abu Dhabi
Capacity- 525
Mussafah, Abu Dhabi
Capacity- 750
Dubai Investment Park
Capacity- 100
UAE
Total = 12,375
Saadiyat , Abu Dhabi
Capacity- 700
Habshan-Abu Dhabi
Capacity- 8,000
Madinet Zayed,
Abu Dhabi
Capacity- 100

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Camp Facilities – Sulaibiya, Kuwait

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Camp Facilities – Sulaibiya, Kuwait

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Camp Facilities – Sulaibiya, Kuwait

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Camp Facilities – Shuaiba, Kuwait

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Camp Facilities - Habshan, UAE

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Camp Facilities - Habshan, UAE

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Camp Facilities - Habshan, UAE

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Aerial view of Mina Abdullah Facilities
ABJ Fabrication Facilities

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ABJ Fabrication Facilities
ABJ Engineering & Contracting Company fabricates a wide range of heavy industrial products for the oil and gas, petrochemical, chemical, fertilizer, power, water and related industrial sectors in Kuwait and beyond.
The Company designs, manufactures and installs pressure vessels, pressure piping, heavy structural steel works, tanks, modular skids, evaporators, separators and HRSG among a host of customized heavy duty products for large-scale projects in Kuwait and UAE.

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ABJ Fabrication Facilities

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ABJ Fabrication Facilities
Strengths
Our current manpower is 2,027 skilled labor
Our current production covers the fabrication of the following:
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Process Equipment
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Vessels & Pressure Vessels
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Evaporators for MSF Desalination Plants
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Skids Mounted Process Modules
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Pressure / Process Piping
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Structural Steel
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High Capacity 24 Hrs radiography vaults for NDT of pipe fabrication.
A large number of highly experienced staff in engineering design, production of fabrication drawings in accordance with international codes and standards.

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ABJ Fabrication Facilities
Electric Furnace – Temp – 800º C
Transportation

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ABJ Fabrication Facilities
DESALINATION UNITS

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ABJ Fabrication Facilities
SEPARATORS / COLUMNS

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ABJ Fabrication Facilities
PRESSURE PIPING

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ABJ Fabrication Facilities
MODULAR SKIDS

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Jaber Al Ahmed International Stadium, Kuwait
Nelson Mandela Stadium, South Africa
ABJ Fabrication Facilities
SPORT STADIUMS

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Gulf National Insulation Systems
Aromatics Complex Project
GNIS is a Specialized Insulation Company set up in 2006 between KN & Riva Mariani Group of Italy.
GNIS has a 5,500 m2 capacity set up with MAB Facility.
A 1,000 m2 State of the Art, Full Computerized Workshop.
Capacity up to 20,000 m2 / month of Fabricated Cladding Materials.
304 + 20 Strong Fully trained and experienced work force.

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Gulf National Insulation Systems

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Ethylene Glycol – 2, Kuwait
Ethylene Glycol – 2, Kuwait
Gulf National Insulation Systems

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Main Clients References
Ministry of Electricity & Water, Kuwait
Kuwait Petrochemical Industries Company
Ministry of Public Works, Kuwait
Kuwait Gulf Oil Company
Kuwait National Petroleum Company
Saudi Arabian Chevron Inc.
Kuwait Oil Company
Ansaldo Industrial S.p.A.
Equate Petrochemicals, Kuwait
International Bechtel Company, Ltd.

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Main Clients References
Tecnimont S.p.A., Italy
Fluor International Ltd., USA
Saipem S.p.A., Italy
Kellogg Brown & Root – KBR, USA
Fisia, Italy
Hyundai Engineering & Construction Co., South Korea
Technip, Italy
Samsung Corporation, South Korea
Foster Wheeler, Italy
SK Engineering & Contracting Company, South Korea
Petrofac International Ltd., UK
Daelim Industrial Company Ltd., South Korea
Costain Oil & Gas - UK
ABB Lummus Heat Transfer B.V., Netherlands
JGC Corporation, Japan
Polimex Cekop, Poland
Mitsui Engineering & Shipbuilding Company, Japan
Cegelec, France