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A
DESCRIPTION
▪ Step 120 - The Screw Pump Plastering Machine is designed for use in
building sites for pumping and spraying traditional mortars ,
premixed mortars , and fibre-reinforced.
STEP 120 – PLASTERING MACHINE
▪ Three Phase 230V/60Hz
▪ Integrated Compressor
▪ High Capacitiy Hopper provided with a Vibrating Grid.
▪ High Maximum material flow rate.
▪ Large Pumping Distance.
▪ High Level of Maximum transportable particle size.
▪ Electrical Safety Protection against Water Sprays , Overload and Power Failure.
UNIQUE SELLING POINTS
▪ Maximum Flowrate – 35 Litres per minute
▪ Constant Pumping
▪ Motor Power Rate – 4.8 KW
▪ Maximum Pumpable Grain size – 8 mm
▪ Pumping Distance up to 60 meters for Horizontal
▪ Pumping Distance up to 30 meters for Vertical
▪ Air Compressor Spray the Pumped Material – 310 Litres per Minute
▪ Weight – 280 Kg
▪ Site-Towable
ADVANTAGE AMONG COMPETITOR
• Integrated Air Compressor
▪ High-Speed
▪ Electric Motor Speed selector Adjustable Flow rate
▪ High Efficieny Rate in terms of Volume
▪ Consistent Pumping – Screw Pump
▪ Pumping Distance
▪ Adaptable
▪ Less Maintenance
▪ Easy to Clean
▪ Long Life
STEP 120
Market Potential:
▪ Medium and large contractors – AAA, AA, B, C contractors
▪ Professional small contractors? Sub-con , Architectural Finishing
▪ Rental companies – small equipment rental is very limited now
Market Acceptance:
▪ Y-o-Y Growth:
▪ Success stories:
6
STEP 120 – PLASTERING MACHINE
7
Step 120 Handling
Handling
Lifting
Tow road
Optional required
- Draw Bar
- Plant Lights
- Wheels with an inner tube
- Elastic Axle
Handling machine
8
STEP 120 – PLASTERING MACHINE
STEP 120 – PLASTERING MACHINE
COMPONENTS
10
Step 120 Three Phase
Vibrant grid
Hopper 120l
Screw Pump
Vibrator
Electric Panel
Cuppling DN50
Piston Compressor
Gearmotor
Agitator shaft
Pressure Gauge
Towbar (optional)
Ligth bar (optional)
Hopper grid security sensor
11
Standard Equipment
Tools Box
Tools Box
Air nozzle cleaner Deflector
DN16 (Duse)
Cleaning sponge
DN 45
Seals hose couplings
1 x DN 25
1 x DN 35
Seals water pipe
couplings
Complete Spray gun DN35
Connection Male DN35
Grease fitting
Hose holder band
Adapter for cleaning
mortar hoses with air
12
Step 120
Material Hoses
1- Piece 20Mt Fittings DN50 Male, Female DN 35
1- Piece 10Mt Fittings DN35 Male, Female DN 35
Air pipe
1- Piece Mt 20 DN 13 Quick Release
1- Piece Mt 10 DN13 Quick Release
Connection Male DN50
Connection Female DN 35 Connection Female DN 35
Connection Male DN35 Connection Male DN35
20 Mt 10 Mt
Standard Accessories
13
Ball Valve
(Remote Control)
Screw Locking Air Nozzle
Cone Deflector
Mortar Inlet
Air Inlet
Standard Deflector (Duse) Ø 16 mm
Other size
Ø 12 mm
Ø 14 mm
Ø 16 mm
Spray Gun
3Cm
14
Step 120
Camlock connections
Connection Female DN 35
Connection Male DN35
Reduction DN 50 - DN 35
Gasket
Cam
Quick Release ( Geka )
DN 13
Gasket
15
Step 120
Vibrating sieve (Standard)
Absolutely
- Required for pumping traditional mortar.
In the sands there are inert with excessive size
which may cause obstruction in the spray gun.
- Not suitable for pumping fiber reinforced materials
Protection grid ( Optional )
- Used when using premixed or fiber-reinforced products.
-Is required as a security system,
-to avoid that anyone put their hands in the agitator shaft.
- Advantages: less cleaning time.
16
Step 120
Standard pump Step 120
Mono and Three Phase Three-phase version
IM25L Pump
- Max Pression
25 Bar
-Working pressure
Max 18
- Flow Rate
2.4Mc/h 40l/min
- Max Grain size
8mm
- Recommended grain size
6mm
The pump mounts on standard machine
without additional accessories
The pump is divided in two parts:
- Rotor
- Stator
Single Phase version
IM25L Pump
- Max Pression
25 Bar
-Working pressure
Max 18
- Flow Rate
1.2Mc/h 20l/min
- Max Grain size
8mm
- Recommended grain size
6mm
17
Step 120 Safety
Presence Sensor
protective grid
Protection:
- Current overload
- Short circuit
- Emergency button
18
Daily Greasing
Containment gaskets
Oil seal
Grease containment chamber
Separation system hopper-gearbox
It is important to grease pump, whenever the job is finished.
This is necessary to eject any infiltration of mortars.
19
Step 120 Vibrator
220 Volts 400 Volts
Three Phase Motor wairing
Three-Phase/ Sigle Phase Vibrator Oli
Single Phase Motor wairing
Capacitor
10 mF 450V 50-60 Hz
220 Volts
Consumable Parts
Agitator shaft Joint
Average life 2 year
Locking Pin D12
Average life 2 screws
Locking Pin D16
Long Life
Agitator shaft joint fork
Long life
Agitator shaft
Average life 5 year
Split pin
Agitator shaft

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Step 120 PRESENTATION.pptx

  • 1. A DESCRIPTION ▪ Step 120 - The Screw Pump Plastering Machine is designed for use in building sites for pumping and spraying traditional mortars , premixed mortars , and fibre-reinforced.
  • 2. STEP 120 – PLASTERING MACHINE ▪ Three Phase 230V/60Hz ▪ Integrated Compressor ▪ High Capacitiy Hopper provided with a Vibrating Grid. ▪ High Maximum material flow rate. ▪ Large Pumping Distance. ▪ High Level of Maximum transportable particle size. ▪ Electrical Safety Protection against Water Sprays , Overload and Power Failure.
  • 3. UNIQUE SELLING POINTS ▪ Maximum Flowrate – 35 Litres per minute ▪ Constant Pumping ▪ Motor Power Rate – 4.8 KW ▪ Maximum Pumpable Grain size – 8 mm ▪ Pumping Distance up to 60 meters for Horizontal ▪ Pumping Distance up to 30 meters for Vertical ▪ Air Compressor Spray the Pumped Material – 310 Litres per Minute ▪ Weight – 280 Kg ▪ Site-Towable
  • 4. ADVANTAGE AMONG COMPETITOR • Integrated Air Compressor ▪ High-Speed ▪ Electric Motor Speed selector Adjustable Flow rate ▪ High Efficieny Rate in terms of Volume ▪ Consistent Pumping – Screw Pump ▪ Pumping Distance ▪ Adaptable ▪ Less Maintenance ▪ Easy to Clean ▪ Long Life
  • 5. STEP 120 Market Potential: ▪ Medium and large contractors – AAA, AA, B, C contractors ▪ Professional small contractors? Sub-con , Architectural Finishing ▪ Rental companies – small equipment rental is very limited now Market Acceptance: ▪ Y-o-Y Growth: ▪ Success stories:
  • 6. 6 STEP 120 – PLASTERING MACHINE
  • 7. 7 Step 120 Handling Handling Lifting Tow road Optional required - Draw Bar - Plant Lights - Wheels with an inner tube - Elastic Axle Handling machine
  • 8. 8 STEP 120 – PLASTERING MACHINE
  • 9. STEP 120 – PLASTERING MACHINE COMPONENTS
  • 10. 10 Step 120 Three Phase Vibrant grid Hopper 120l Screw Pump Vibrator Electric Panel Cuppling DN50 Piston Compressor Gearmotor Agitator shaft Pressure Gauge Towbar (optional) Ligth bar (optional) Hopper grid security sensor
  • 11. 11 Standard Equipment Tools Box Tools Box Air nozzle cleaner Deflector DN16 (Duse) Cleaning sponge DN 45 Seals hose couplings 1 x DN 25 1 x DN 35 Seals water pipe couplings Complete Spray gun DN35 Connection Male DN35 Grease fitting Hose holder band Adapter for cleaning mortar hoses with air
  • 12. 12 Step 120 Material Hoses 1- Piece 20Mt Fittings DN50 Male, Female DN 35 1- Piece 10Mt Fittings DN35 Male, Female DN 35 Air pipe 1- Piece Mt 20 DN 13 Quick Release 1- Piece Mt 10 DN13 Quick Release Connection Male DN50 Connection Female DN 35 Connection Female DN 35 Connection Male DN35 Connection Male DN35 20 Mt 10 Mt Standard Accessories
  • 13. 13 Ball Valve (Remote Control) Screw Locking Air Nozzle Cone Deflector Mortar Inlet Air Inlet Standard Deflector (Duse) Ø 16 mm Other size Ø 12 mm Ø 14 mm Ø 16 mm Spray Gun 3Cm
  • 14. 14 Step 120 Camlock connections Connection Female DN 35 Connection Male DN35 Reduction DN 50 - DN 35 Gasket Cam Quick Release ( Geka ) DN 13 Gasket
  • 15. 15 Step 120 Vibrating sieve (Standard) Absolutely - Required for pumping traditional mortar. In the sands there are inert with excessive size which may cause obstruction in the spray gun. - Not suitable for pumping fiber reinforced materials Protection grid ( Optional ) - Used when using premixed or fiber-reinforced products. -Is required as a security system, -to avoid that anyone put their hands in the agitator shaft. - Advantages: less cleaning time.
  • 16. 16 Step 120 Standard pump Step 120 Mono and Three Phase Three-phase version IM25L Pump - Max Pression 25 Bar -Working pressure Max 18 - Flow Rate 2.4Mc/h 40l/min - Max Grain size 8mm - Recommended grain size 6mm The pump mounts on standard machine without additional accessories The pump is divided in two parts: - Rotor - Stator Single Phase version IM25L Pump - Max Pression 25 Bar -Working pressure Max 18 - Flow Rate 1.2Mc/h 20l/min - Max Grain size 8mm - Recommended grain size 6mm
  • 17. 17 Step 120 Safety Presence Sensor protective grid Protection: - Current overload - Short circuit - Emergency button
  • 18. 18 Daily Greasing Containment gaskets Oil seal Grease containment chamber Separation system hopper-gearbox It is important to grease pump, whenever the job is finished. This is necessary to eject any infiltration of mortars.
  • 19. 19 Step 120 Vibrator 220 Volts 400 Volts Three Phase Motor wairing Three-Phase/ Sigle Phase Vibrator Oli Single Phase Motor wairing Capacitor 10 mF 450V 50-60 Hz 220 Volts
  • 20. Consumable Parts Agitator shaft Joint Average life 2 year Locking Pin D12 Average life 2 screws Locking Pin D16 Long Life Agitator shaft joint fork Long life Agitator shaft Average life 5 year Split pin Agitator shaft