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THE DENIM
FROM GOLD MINES TO FASHION
INDUSTRY
PRESENTED BY KARTHIK KOLAPPAN
Word “denim” comes from fabric "serge de Nimes" made
in France city of Nimes.
In 1800s, American gold miners needed clothes that were
strong, lasted longer and durable.
2
HISTORY – RISE OF DENIM
THE DENIM INDUSTRY - MANUFACTURES
Gold mines workers in 18th century
Levi Strauss and Jacob Davis supplied miners
with denim pants that were made from strong
material and reinforced with rivets at the
places where pants tended to tear which
prolonged life of pants.
Levi Strauss and Jacob Davis
THE DENIM INDUSTRY - GLOBAL MARKET ANALYSIS 3
GLOBAL – MARKET
Total number of denim
jeans sold worldwide
annually 1,240,000,000
39%
20%
10%
31%
GLOBAL DENIM MARKET CHART
North America
Western Europe
Japan & Korea
Rest of the world
SOURCES: Static brain – industry statistics
Size of Global denim market
by sales $56200000000
Global denim fabric
production in meters
2700000000
Over 70% of denim
production is in Asian
countries
THE DENIM INDUSTRY - DENIM CONSUMPTION 4
GLOBAL DENIM CONSUMPTION
ANALYSIS
0.00
2.00
4.00
6.00
8.00
10.00
12.00
14.00
16.00
US BRAZIL EUROPE CHINA INDIA
AVERAGENO.OFCONSUMPTIONDENIM
COUNTRIES
GLOBAL AVERAGE CONSUMPTION OF DENIM
The average number of denim items owned by Indian consumer is much lower in comparison to
consuming market of the United States, Europe etc
SOURCES: Static brain – industry statistics
THE DENIM INDUSTRY - MANUFACTURES 5
0.00
20,000.00
40,000.00
60,000.00
80,000.00
100,000.00
120,000.00
2013 2018 2023 2028
INRRUPEES(Cr)
YEAR
INDIA DENIM SALES GROWTH GRAPH
INDIAN MARKET GROWTH ANALYSIS
Denim is of the most promising category in India’s apparel market. In 2013 the denim market of India was
worth INR 13,500 Cr. which accounts for 5% of the total apparel market of the country
SOURCES: Technopak analysis
THE DENIM INDUSTRY - INDIAN MARKET ANALYSIS 6
DENIM– INDIAN MARKET
Denim is of the most promising
category in India’s apparel market. In
2013 the denim market of India was
worth INR 13,500 Cr. which accounts for
5% of the total apparel market of the
country.
The market is projected to grow at a
Compound Annual Growth Rate (CAGR)
of 15% to become an INR 109900 Cr.
market in 2028.
SOURCES: Technopak analysis
The denim market in India is skewed towards men’s segments with 85% contribution coming
from it. Women’s denim segment contributes 9% to the market and the kids segment the rest
6%.
13,500.00
27,200.00
54600
109900
0.00
20,000.00
40,000.00
60,000.00
80,000.00
100,000.00
120,000.00
2013 2018 2023 2028
INRRUPEES(Cr)
YEAR
ESTIMATED INDIA DENIM MARKET GRAPH
THE DENIM INDUSTRY - MANUFACTURES 7
DENIM– INDIAN MARKET
SOURCES: Wazir Advisors
The value share of denim
market is slanted towards
metro cities capturing
market near about 49-
50%
In India, unbranded
denim lead the market
with around 60% share
of the market. The share
of brands in denim
market stands at 40%.
THE DENIM INDUSTRY -TECHNICAL ASPECTS 8
DENIM –TECHNICAL ASPECTS
Twill weave structure
Traditionally Blue
Denim is warp faced
cotton fabric with 3 x 1
twill construction with
warp being dyed in a
solid color and weft
left un-dyed.
Twill weave structure
Denim is a sturdy cotton warp-faced textile in which
the weft passes under two or more warp threads.
This twill weaving produces a diagonal ribbing that
distinguishes it from cotton duck.
DRY DENIM SELVAGE
DENIM
STRETCH
DENIM
POLY DENIM RAMIE COTTON
DENIM
TYPES OF DENIM
YARN
SPINNING
BALL
WARPING
ROPE
DYEING
RE-
BEAMING
SLASHING
WEAVING
FINISHING
GARMENTING
THE DENIM INDUSTRY - PROCESS FLOW CHART 9
DENIM PROCESS FLOW
YARN
SPINNING
BEAM
WARPING
BEAM
DYEING
SLASHING
WEAVING
FINISHING
GARMENTING
FLOW CHART I
FLOW CHART II
YARN: The counts range from the
coarse counts of 6’s to 30's single
and to the doubled yarn counts of
2/30's, 2/40s and 2/50's. Core spun
Stretch yarns in counts 10s, 16s,
20s, 30s with Spandex / Lycra in
core, Polyester Stretch yarns in
weft to make stretch fabrics.
THE DENIM INDUSTRY - TECHNICAL ASPECTS 10
PROCESS TERMINOLOGY
In ball warping 250 to 480 yarn ends are pulled
from the creel. At intervals of every 1000 or 2000
yards (or meters), The yarns then go through a
funnel-shaped device called at rumpet or
condenser, which collapses and condenses the
sheet of yarn into rope form.
BALL WARPING
Rope Dyeing is considered a superior
dyeing technology where the dyeing
uniformity achieved is better than
other Indigo Dyeing technologies like
Slasher Dyeing. Pre-scouring –>hot
wash–>cold wash –> Dye baths–> hot
wash–>cold wash–> application of
softener
ROPE DYEING
WEAVING
Denim is woven through Shuttle less
Weaving System by Air jet looms or
rapier looms or projectile looms.
A machine for dyeing yarns or
fabrics that have been wound onto
a special beam that has evenly
perforated holes along its barrel.
DYED BEAM
sdfsdf
THE DENIM INDUSTRY - FINISHING METHODS 11
DENIM FINISHING
MECHANICAL
CHEMICAL
STONE
WASH
WHISKERING
SAND
BLASTING
ACID
WASH
BLEACH
WASH
BLEACH
WASH
SPRAY
WASH
CONETOUCH 3D fabric research and development department has
developed a denim fabric using a new REPREVE-based yarn
technology allowing for the enhanced stretch and performance of
synthetic fibers while keeping an ultra-soft, natural cotton-like hand
feel. It is also eco-friendly in that the REPREVE-based yarns are made
up of reconstituted polyester- each pair of jeans made with
CONETOUCH fabric will contain on average what used to be 8 plastic
bottles.
THE DENIM INDUSTRY - RESEARCH &
DEVELOPMENTS
12
DENIM INNOVATION
CONETOUCH DENIM
ORGANIC DENIM The use of organic cottons is prevalent these days to
make Organic Denim, besides this, potato starch, natural indigo etc are also
used to manufacture Organic Denims.
ORGANIC DENIM
SILICONE SOFTENING TECHNOLOGY
A new granular softening technology is used to manufacture Denim fabric
these days in order to increase its productivity. The specialty of this technique
is that it has potentially reduced the use of amount of water, energy, and
labor required in the manufacturing process.
THE DENIM INDUSTRY - MANUFACTURES 13
DENIM PLAYERS
*Million Metres Per Annum (The figures indicated above have been compiled from
various sources-Denim club India)
10%
13%
1%
5%
2%
2%
6%
2%
2%
2%
2%1%2%3%
2%
2%
7%
5%
5%
2%
2%
5%
1%
2%
2%
5%
5% 2%
INDIAN DENIM MANUFACTURERS ANNUAL CAPACITY PRODUCTION GRAPH
Aarvee Denims And Exports Ltd. Arvind Limited
Ashima Group - Unit Denim Bhaskar Industries Limited
Blue Blends (India) Ltd. Century Textile and Industries Ltd.
Etco Denim Pvt. Ltd. Ginni International Ltd.
Jindal Worldwide Limited Kanchan India Limited
KG Denim Limited KG Fabriks Limited
LNJ Denim Mafatlal Industries Limited
Malwa Industries Limited Modern Denim Limited
Nandan Exim Limited Oswal Denims
Partap Spintex Ltd. R & B Denims Ltd.
Rainbow Denim Ltd. Raymond UCO Denim Pvt. Ltd.
Sangam (India) Limited, Denim Division Shri Lakshmi Cotsyn Ltd.
Soma Textiles & Industries Ltd. Sudarshan Jeans Pvt. Ltd.
Suryalakshmi Cotton Mills Limited Vinod Denim Limited
THE DENIM INDUSTRY - KEY PLAYERS SALES 14
0.00
1,000.00
2,000.00
3,000.00
4,000.00
5,000.00
6,000.00
Arvind Nandan Denim Aarvee Denim KG Denim
INRRUPEES(Cr)
DENIM MANUFACTURERS
INDIA TOP DENIM NET SALES (INR Cr) GRAPH
COMPANY NAME
NET SALES
(RS. CR)
Arvind 5,224.69
Nandan Denim 1,096.53
Aarvee Denim 745.51
KG Denim 591.78
SOURCE: money control - Net Sales as per the latest Profit & Loss Account
available (NSE)
DENIM TOP PLAYERS SALES
Money control - Net Sales as per the latest Profit & Loss
Account available (NSE)
KARTHIK KOLAPPAN
karthik172519@gmail.com
+91 9004980530
THE DENIM INDUSTRY - MANUFACTURES 15
THANK YOU
 www.denimclubindia.org
 www.denimsandjeans.com
 www.statisticbrain.com
 www.statisticbrain.com/fashion-industry-statistics
 Ministry of textile
 www.moneycontrol.com
 Denim association of india
 www.technopak.in
 www.waziradvisors.com
THE DENIM INDUSTRY - MANUFACTURES 16
REFERENCES

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The denim

  • 1. THE DENIM FROM GOLD MINES TO FASHION INDUSTRY PRESENTED BY KARTHIK KOLAPPAN
  • 2. Word “denim” comes from fabric "serge de Nimes" made in France city of Nimes. In 1800s, American gold miners needed clothes that were strong, lasted longer and durable. 2 HISTORY – RISE OF DENIM THE DENIM INDUSTRY - MANUFACTURES Gold mines workers in 18th century Levi Strauss and Jacob Davis supplied miners with denim pants that were made from strong material and reinforced with rivets at the places where pants tended to tear which prolonged life of pants. Levi Strauss and Jacob Davis
  • 3. THE DENIM INDUSTRY - GLOBAL MARKET ANALYSIS 3 GLOBAL – MARKET Total number of denim jeans sold worldwide annually 1,240,000,000 39% 20% 10% 31% GLOBAL DENIM MARKET CHART North America Western Europe Japan & Korea Rest of the world SOURCES: Static brain – industry statistics Size of Global denim market by sales $56200000000 Global denim fabric production in meters 2700000000 Over 70% of denim production is in Asian countries
  • 4. THE DENIM INDUSTRY - DENIM CONSUMPTION 4 GLOBAL DENIM CONSUMPTION ANALYSIS 0.00 2.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 US BRAZIL EUROPE CHINA INDIA AVERAGENO.OFCONSUMPTIONDENIM COUNTRIES GLOBAL AVERAGE CONSUMPTION OF DENIM The average number of denim items owned by Indian consumer is much lower in comparison to consuming market of the United States, Europe etc SOURCES: Static brain – industry statistics
  • 5. THE DENIM INDUSTRY - MANUFACTURES 5 0.00 20,000.00 40,000.00 60,000.00 80,000.00 100,000.00 120,000.00 2013 2018 2023 2028 INRRUPEES(Cr) YEAR INDIA DENIM SALES GROWTH GRAPH INDIAN MARKET GROWTH ANALYSIS Denim is of the most promising category in India’s apparel market. In 2013 the denim market of India was worth INR 13,500 Cr. which accounts for 5% of the total apparel market of the country SOURCES: Technopak analysis
  • 6. THE DENIM INDUSTRY - INDIAN MARKET ANALYSIS 6 DENIM– INDIAN MARKET Denim is of the most promising category in India’s apparel market. In 2013 the denim market of India was worth INR 13,500 Cr. which accounts for 5% of the total apparel market of the country. The market is projected to grow at a Compound Annual Growth Rate (CAGR) of 15% to become an INR 109900 Cr. market in 2028. SOURCES: Technopak analysis The denim market in India is skewed towards men’s segments with 85% contribution coming from it. Women’s denim segment contributes 9% to the market and the kids segment the rest 6%. 13,500.00 27,200.00 54600 109900 0.00 20,000.00 40,000.00 60,000.00 80,000.00 100,000.00 120,000.00 2013 2018 2023 2028 INRRUPEES(Cr) YEAR ESTIMATED INDIA DENIM MARKET GRAPH
  • 7. THE DENIM INDUSTRY - MANUFACTURES 7 DENIM– INDIAN MARKET SOURCES: Wazir Advisors The value share of denim market is slanted towards metro cities capturing market near about 49- 50% In India, unbranded denim lead the market with around 60% share of the market. The share of brands in denim market stands at 40%.
  • 8. THE DENIM INDUSTRY -TECHNICAL ASPECTS 8 DENIM –TECHNICAL ASPECTS Twill weave structure Traditionally Blue Denim is warp faced cotton fabric with 3 x 1 twill construction with warp being dyed in a solid color and weft left un-dyed. Twill weave structure Denim is a sturdy cotton warp-faced textile in which the weft passes under two or more warp threads. This twill weaving produces a diagonal ribbing that distinguishes it from cotton duck. DRY DENIM SELVAGE DENIM STRETCH DENIM POLY DENIM RAMIE COTTON DENIM TYPES OF DENIM
  • 9. YARN SPINNING BALL WARPING ROPE DYEING RE- BEAMING SLASHING WEAVING FINISHING GARMENTING THE DENIM INDUSTRY - PROCESS FLOW CHART 9 DENIM PROCESS FLOW YARN SPINNING BEAM WARPING BEAM DYEING SLASHING WEAVING FINISHING GARMENTING FLOW CHART I FLOW CHART II
  • 10. YARN: The counts range from the coarse counts of 6’s to 30's single and to the doubled yarn counts of 2/30's, 2/40s and 2/50's. Core spun Stretch yarns in counts 10s, 16s, 20s, 30s with Spandex / Lycra in core, Polyester Stretch yarns in weft to make stretch fabrics. THE DENIM INDUSTRY - TECHNICAL ASPECTS 10 PROCESS TERMINOLOGY In ball warping 250 to 480 yarn ends are pulled from the creel. At intervals of every 1000 or 2000 yards (or meters), The yarns then go through a funnel-shaped device called at rumpet or condenser, which collapses and condenses the sheet of yarn into rope form. BALL WARPING Rope Dyeing is considered a superior dyeing technology where the dyeing uniformity achieved is better than other Indigo Dyeing technologies like Slasher Dyeing. Pre-scouring –>hot wash–>cold wash –> Dye baths–> hot wash–>cold wash–> application of softener ROPE DYEING WEAVING Denim is woven through Shuttle less Weaving System by Air jet looms or rapier looms or projectile looms. A machine for dyeing yarns or fabrics that have been wound onto a special beam that has evenly perforated holes along its barrel. DYED BEAM
  • 11. sdfsdf THE DENIM INDUSTRY - FINISHING METHODS 11 DENIM FINISHING MECHANICAL CHEMICAL STONE WASH WHISKERING SAND BLASTING ACID WASH BLEACH WASH BLEACH WASH SPRAY WASH
  • 12. CONETOUCH 3D fabric research and development department has developed a denim fabric using a new REPREVE-based yarn technology allowing for the enhanced stretch and performance of synthetic fibers while keeping an ultra-soft, natural cotton-like hand feel. It is also eco-friendly in that the REPREVE-based yarns are made up of reconstituted polyester- each pair of jeans made with CONETOUCH fabric will contain on average what used to be 8 plastic bottles. THE DENIM INDUSTRY - RESEARCH & DEVELOPMENTS 12 DENIM INNOVATION CONETOUCH DENIM ORGANIC DENIM The use of organic cottons is prevalent these days to make Organic Denim, besides this, potato starch, natural indigo etc are also used to manufacture Organic Denims. ORGANIC DENIM SILICONE SOFTENING TECHNOLOGY A new granular softening technology is used to manufacture Denim fabric these days in order to increase its productivity. The specialty of this technique is that it has potentially reduced the use of amount of water, energy, and labor required in the manufacturing process.
  • 13. THE DENIM INDUSTRY - MANUFACTURES 13 DENIM PLAYERS *Million Metres Per Annum (The figures indicated above have been compiled from various sources-Denim club India) 10% 13% 1% 5% 2% 2% 6% 2% 2% 2% 2%1%2%3% 2% 2% 7% 5% 5% 2% 2% 5% 1% 2% 2% 5% 5% 2% INDIAN DENIM MANUFACTURERS ANNUAL CAPACITY PRODUCTION GRAPH Aarvee Denims And Exports Ltd. Arvind Limited Ashima Group - Unit Denim Bhaskar Industries Limited Blue Blends (India) Ltd. Century Textile and Industries Ltd. Etco Denim Pvt. Ltd. Ginni International Ltd. Jindal Worldwide Limited Kanchan India Limited KG Denim Limited KG Fabriks Limited LNJ Denim Mafatlal Industries Limited Malwa Industries Limited Modern Denim Limited Nandan Exim Limited Oswal Denims Partap Spintex Ltd. R & B Denims Ltd. Rainbow Denim Ltd. Raymond UCO Denim Pvt. Ltd. Sangam (India) Limited, Denim Division Shri Lakshmi Cotsyn Ltd. Soma Textiles & Industries Ltd. Sudarshan Jeans Pvt. Ltd. Suryalakshmi Cotton Mills Limited Vinod Denim Limited
  • 14. THE DENIM INDUSTRY - KEY PLAYERS SALES 14 0.00 1,000.00 2,000.00 3,000.00 4,000.00 5,000.00 6,000.00 Arvind Nandan Denim Aarvee Denim KG Denim INRRUPEES(Cr) DENIM MANUFACTURERS INDIA TOP DENIM NET SALES (INR Cr) GRAPH COMPANY NAME NET SALES (RS. CR) Arvind 5,224.69 Nandan Denim 1,096.53 Aarvee Denim 745.51 KG Denim 591.78 SOURCE: money control - Net Sales as per the latest Profit & Loss Account available (NSE) DENIM TOP PLAYERS SALES Money control - Net Sales as per the latest Profit & Loss Account available (NSE)
  • 15. KARTHIK KOLAPPAN karthik172519@gmail.com +91 9004980530 THE DENIM INDUSTRY - MANUFACTURES 15 THANK YOU
  • 16.  www.denimclubindia.org  www.denimsandjeans.com  www.statisticbrain.com  www.statisticbrain.com/fashion-industry-statistics  Ministry of textile  www.moneycontrol.com  Denim association of india  www.technopak.in  www.waziradvisors.com THE DENIM INDUSTRY - MANUFACTURES 16 REFERENCES