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COLD WORKING, ALSO KNOWN
AS STRAIN
HARDENING OR WORK
HARDENING, IS
THE STRENGTHENING OF A
METAL BY PLASTIC
DEFORMATION
THE MICRO IMAGE OF A
METAL IS LIKE A MOUNTAIN
RANGE
BURNISHING IS THE
PLASTIC DEFORMATION OF
A SURFACE DUE TO
SLIDING CONTACT WITH
ANOTHER OBJECT.
• Visually, burnishing
smears the texture of a
rough surface and makes
it shinier.
• Burnishing may occur on
any sliding surface if the
contact stress locally
exceeds the yield strength
of the material.
• It is a super finishing tool
giving a mirror like finish.
MECHANICS
IF THE BALL IS PRESSED DIRECTLY INTO THE PLATE, STRESSES
DEVELOP IN BOTH OBJECTS AROUND THE AREA WHERE THEY
CONTACT. AS THIS NORMAL FORCE INCREASES, BOTH THE BALL
AND THE PLATE'S SURFACE DEFORM.
THE BALL WILL PLOW
THROUGH THE SURFACE
AND CREATE A TROUGH
BEHIND IT. THE
PLOWING ACTION OF
THE BALL IS
BURNISHING.
#BURNISHING
EXCESSIVE BURNISHING
LEADS TO SUB-SURFACE
CRACKS WHICH CAUSE
SPALLING, A PHENOMENON
WHERE THE UPPER LAYER OF
A SURFACE FLAKES OFF OF
THE BULK MATERIAL.
# LUBRICATION
THE PURPOSE OF THE
LUBRICANT IN THIS CASE IS
TO SEPARATE THE
COMPONENTS WITH A
LUBRICANT FILM SO THEY
CANNOT CONTACT TO
PREVENT DESTRUCTIVE
BURNISHING
THERE ARE
TWO TYPES
OF
BURNISHING
#BALL BURNISHING
#ROLLER BURNISHING
A BALL BURNISHING
TOOL CONSISTS OF ONE OR
MORE OVER-SIZED BALLS THAT
ARE PUSHED THROUGH A
HOLE.IT PLOWS MATERIAL OUT
OF THE WAY
#BALL BURNISHING
#ROLLER BURNISHING
ROLLER BURNISHING, OR SURFACE
ROLLING, IS USED ON CYLINDRICAL,
CONICAL, OR DISK SHAPED WORKPIECES.
THE ROLLERS TYPICALLY ROTATE WITHIN
A CAGE, AS IN A ROLLER BEARING.
BY :JOHNS JOSEPH
BURNISHING PROCESS(SUPER FINISHING PROCESS)

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BURNISHING PROCESS(SUPER FINISHING PROCESS)