1. FDA Regulation of Bioengineered
Products for Human Use
Getting Cutting-Edge
Innovations to Patients
NIH Biotechnology Seminar Series
Institute of Biosciences and Bioengineering
Rice University
Jason E Moore, MS, MBA, RAC
Vice President, PLx Pharma Inc.
11. “Combination Products”
• A combination product is comprised of any combination of a
drug and a device (21 CFR 3.2(e))
• There are four definitions of combination products defined in the
regulations:
– A product comprised of two or more regulated components (eg, drug/device,
biologic/device, drug/biologic, or drug/device/biologic)
– Two or more separate products packaged together in a single package or as a
unit and comprised of drug and device products, device and biological
products, or biological and drug products
– A drug, device, or biological product packaged separately that according to its
investigational plan or proposed labeling, is intended only with an approved,
individually specified drug, device or biological product where both are
required to achieve the intended use, indication or effect…
– Any investigational drug, device, or biological product packaged separately
that, according to its propose labeling, is only for use with another individually
specified investigational drug, device, or biological product where both are
required to achieve the intended use, indication or effect…
13. CBER‐Regulated Biological Products
• Gene therapy (viral vectored
gene insertions)
• Cell therapy (products composed
of human or animal cells)
• Monoclonal antibodies, growth
factors, or other proteins when
used solely as ex vivo reagents
• Vaccines, including therapeutic
vaccines
• In vitro diagnostics used to screen
donor blood, blood components
and cellular products, and to
diagnose treat and monitor
people with infectious diseases
• Blood, blood components and
related products (eg, clotting
factors)
• Devices used in collection,
processing, testing, manufacture
and administration of licensed
blood, blood components, and
cellular components
• Antitoxins, antivenins and
venoms; toxins and toxoids
intended for immunization
• Plasma expanders
• Allergen patch tests; allergenics
(extracts used for the diagnosis,
prevention or treatment of
allergies)
16. New Biologic/Drug Development
2 4 6 8 10 12 14 160
Development Year
DISCOVERY
NONCLINICAL
TESTING
FDA REVIEW
& APPROVAL
PHASE 4
PHASE 1 20-30 Healthy Volunteers
PHASE 2 100-500 Patient Volunteers
PHASE 3 500-10,000 Patient
Volunteers
NONCLINICAL TESTING
MANUFACTURING‐RELATED
Investigational
New Drug
Application (IND)
Pre-IND Activities
17. To Get to an IND
• You must be able to
– Define the product
– Show that you know the
identity, strength, quality,
purity, and potency of the
product
– Show that the product has
sufficient stability for initial
clinical trials
– Demonstrate that the product
is reasonably safe via a
package of nonclinical
(animal) studies
– Define at least one initial
clinical trial design (protocol)
– If autologous, address logistics
• And submit an IND to the
lead FDA center, per 21 CFR
312
• Key manufacturing, stability
and nonclinical studies must
be conducted under GMP
and GLP quality standards,
respectively
18. Selected Product‐Development Activities
• “CMC”
– Formulation development
– Process development
– GMP manufacturing
– Analytical methods development
– Product stability
• Preclinical/Nonclinical
– Pharmacology
• In vitro profiling
• In vivo animal models
• Safety pharmacology
• Combination Pharmacology/
Toxicology Studies
– PK/ADME
• In vitro metabolism
• In vivo pharmacokinetics
• Tissue distribution/mass balance
– Toxicology
• In vitro screening
• General Toxicology
• Genetic Toxicology
• Reproductive Toxicology
• Clinical
– Protocol design and
development
– Clinical trial management
• Regulatory
– Strategy development
– IND Submission and
Amendments
– Milestone and ad hoc FDA
meetings; other
communications
– Compliance
20. Key Terms of Art
“DRUG SUBSTANCE”
• The active ingredient
– Biologically active moiety,
molecule, or prodrug
• Monoclonal antibody
• BRM, cytokine, other
therapeutic protein
• Protein‐peptide complex
• miRNA, siRNA
• Oncolytic immunotherapy
• Gene therapy (viral vector +
genetic material)
• Cell therapy
“DRUG PRODUCT”
• The formulated (and
packaged) product that is
actually used in the clinic,
studied under an IND, the
subject of a BLA (or NDA),
intended for sale
– Capsule
– Vial
– Pre‐filled syringe
– Inhaler
– Dropper bottle
– Ointment
23. Manufacturing/Production Issues
• Biologics are frequently…
– Complex macromolecules or
mixtures
– Labile/unstable (vulnerable to
heat)
– Difficult to fully characterize
– Susceptible to contamination,
difficult to sterilize
– Tight control over production
processes and facilities is
essential for the product’s
identity and consistency from
batch to batch
– Autologous products that are
processed and returned have
logistical challenges
• Consider early
– What are the sources of
“active” materials (cells,
proteins, tissues) and their
controls?
– What other raw materials,
reagents are used in
production?
– What methods are available to
assure potency and activity?
– Who will produce materials for
clinical trials?
– In what form will the product be
delivered to the clinic?
– Are special tracking
tools needed?
24. Manufacturing/Production Issues (cont)
• Define Source Controls
• Manufacturing Process
Controls
• Establish sensitive analytical
methods to detect [cells,
proteins] with undesired
characteristics
• Ensure sterility (bacterial,
fungal, mycoplasma)
• Can protein, miRNA, siRNA
be completely sequenced/
conformationally defined?
• Cell Issues
– Morphologic evaluation
– Unique biochemical markers
– Gene and protein expression
analysis
– Cellular impurities profile
– Identity: HLA, other unique
marker
• Potency…
27. For Cell Therapies…
• You will need to be able to:
– Provide a detailed description of where and how the cell
therapy product is manufactured
– Include all of the components and materials used during
the manufacture of the cellular product, such as cells, cell
bank systems, and any reagents or excipients
– Describe all procedures used during the manufacturing
process
Examples of these procedures may include recovery
and processing of tissues or cells, purification, and
other preparation of cells, donor screening and
testing, including final formulation of the product.
28. Some Useful Guidance Documents
• “Assay Development for Immunogenicity Testing of
Therapeutic Proteins” – DRAFT Guidance for Industry
(Dec 2009)
• “Potency Tests for Cellular and Gene Therapy Products”
DRAFT Guidance for Industry (Oct 2008)
• “Considerations for Allogeneic Pancreatic Islet Cell Products” –
Guidance for Industry (Sep 2009)
• “Guidance for Human Somatic Cell Therapy and Gene
Therapy” – Guidance for Industry (March 1998)
• “Content and Review of Chemistry, Manufacturing, and
Control (CMC) Information for Human Somatic Cell Therapy
Investigational New Drug Applications (INDs)” – Guidance for
FDA Reviewers and Sponsors (April 2008)
32. Nonclinical Testing – Types
• Nonclinical toxicity
studies fall into six
areas:
– Single‐dose acute
toxicity testing
– Repeated‐dose toxicity
testing
– Reproductive toxicity
testing
– Genotoxicity testing
– Carcinogenicity testing
– Special studies
• Traditionally, some are part
of initial IND submission,
some are completed during
clinical phase
36. More Nonclinical Testing Goals
• Proof‐of‐concept
– Potential MOA
– Establish pharmacologically
effective dose(s)
– Optimize ROA/dosing
regimen
– Rationale for species/model
selection for further testing
• POC is part of regulatory
benefit‐risk calculus for IND
• Safety of conducting clinical
trial (benefit/ risk)
– Dose and dosing
– Potential target tissue(s) of
toxicity/activity
– Immunogenicity
– Mutagenicity, teratogenicity,
reproductive toxicity
– Parameters to monitor
clinically
– Eligible patient population
• Clinically relevant
product and
study design
41. Clinical Questions/Issues
• What general indications
might be sought?
• What is the standard of
care?
• What target population?
• What clinical setting?
• What likely duration of use?
• What starting dose/dose
escalation?
• What endpoints are
clinically relevant for clinical
POC?
• What endpoints are
clinically relevant for
approval?
• How will endpoint(s) be
measured? (biomarkers,
surrogates)
• What comparator/control is
relevant? (placebo, active)
• What size trial (enrollment)
can show significant effect?
• Are effects likely to be
clinically relevant?
42. Objectives of Phase 1 Studies
• Traditional
– Safety/tolerability
– Pharmacokinetics
– Dose selection (MTD)
• Biologics trials
– Product characterization
– Product delivery/
dosing/safety
– Proof of concept/
mechanism of action
– Patient selection
(include biomarkers)
– Assessment parameters
for toxicity
– Effectiveness parameters
(early surrogates and
modeling of
relationships)
– Timing of assessments
– Duration of observation
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43. Investigational Studies
• Study must be reasonably safe
– Risk vs. benefits
– First‐time‐in‐humans—most attention of all by FDA
– Consider other trials, indications, similar products, risks of
procedure;
• Assess drug exposure; duration of therapy; number of patients
exposed; stopping rules and expected/acceptable toxicity;
potential benefits; type of patients treated; minimization of
risks to subjects; plans for later phases; supporting animal
data, clinical data, in vitro data, manufacturing issues (e.g.,
product sterility, lot release data, etc.)
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44. [Some] Cell Therapy Questions to Ask
• What cell type(s) will be used?
• What is the source of the cell(s)?
• How many cells are needed?
• Are the cells implanted alone?...with a scaffold?
• Are the cells modified?...now a ‘gene therapy’?
• What is the proposed therapeutic action?
• What is/are the biologically relevant animal species
for your product ?
• Are there potentially relevant animals models of
disease/injury that can be used?
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