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Engineering Technology for Better Data
Analysis Using Robotics and Wireless
Data Access
James R. “Chezo” Cesarini, PE
Partner / General Manager
Pro-Surve Technical Services, LLC
League City, TX
Janes.Cesarini@pro-surve.com
Greg Alvarado
SVP Process Industries
Mobideo Technologies
Houston, TX
greg.alvarado@mobideo.com
Nick Harwood
VP Operations
Aetos Group
Freeport, TX
nharwood@aetosgroup.com
Contributors in attendance to
answer questions:
Contents of Discussion
 Philosophical Reasoning
 Detailed Inspection Planning Integration
 Front End Mobility/Back-Office Situational Awareness Integration
 Robotic Technology Integration
 Graphical Representation of the Integration
 Conclusions
 Questions and Answers
 Including Greg Alvarado
 Including Nick Harwood
 Which type of Inspector are you?
 Are you hauling rocks?
 Are you erecting a wall?
 Are you building a cathedral?
 Poor planning on your part does not constitute
an emergency on mine!
 If you are not changing, you are agreeing to
become obsolete, eaten by your competition.
 It can take five ($$$$$) times more money to
perform a task during an outage as it does in
in a run and maintain ($) environment.
Philosophical Reasoning
Athena
Goddess of wisdom
Detailed Inspection Planning Integration
 Understand goals and objectives
 Start early
 Identify all needs
 Freeze work scope
 Prepare a workflow process
– Plan & Estimate each job using
workflow process
• Identify all required tasks for
the job
– Break tasks into sub-tasks
» List all steps required to
complete sub task
Process
Job
Task
Sub-Task
steps
Detailed Inspection Planning Integration
 Begin with the end in mind – Goals and objectives
– Execute work more effectively and efficiently
 Determine the type of and level of quality required for inspection results
– Identify credible technologies that will get you to your goals, on time, minimum risk
 Identify/create an effective and efficient work process
 Identify/create protocols to the desired level of detail
 Enable the desired closed loop communications framework
– People to people
– Platform to people, people to platform
– Platform to platform
• Work status
• Ad-hoc task assignments
• Approvals
• Documentation
• Traceability
• Alerts
• KPI’s
Mobile, Situational Awareness Integration
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
JulyJanuary February March April May June
Event (T/A)
Summary
Buffer
C-FATFAT
Customization
sow
design
Training
Training
Mobil, Situational Awareness Integration
• Any format/content
• Structured/non-structured
• From file or from ECM
• View tasks
• Follow processes
• Collect data
• Validate data
• Perform tests
• Manage tasks
• Real time analytics
• Event driven reporting
• Predictive analytics
Any form/document PortalMobile
Functional location data
Due date for completion
Equipment class characteristics
Order & notification data
Data from ERP/EAM
Order & notification
Data Inspection
details to inspection
DB
Data into ERP/EAM
Operational procedures
Maintenance procedures
Engineering procedures
Procedures & Engineering Stds
Data into Inspection DB
Inspection summary
& detail results
Who performed the
inspection
Scope of the
inspection
Inspection results
Recommendations
for follow up
actions
Other data sources
Source:
http://www.bpvinspector.com
Source: Guide to Protective Coatings: Inspection and Maintenance,
by: Tom N. Bortak. United States Department of the Interior, Bureau
of Reclamation, Technical Service Center
Copyright 2013 MOBIDEO TECHNOLOGIES LTD . All rights reserved. Confidential and Proprietary Information
Capture any video, image or
sensor data with employee
notation useful for work
approval, documentation
and quick response to
unanticipated conditions, in
real time, UAS shot here.
Mobile application sample screenshots
Robotic Technology Integration
 Unmanned Technology
 Ground Robotics
 Submersible Robotics
 Aerial Robotics
 “Drone” no longer – negative connotation, tied to military & RECON
 UAV – Unmanned Aerial Vehicle
 UAS – Unmanned Aerial System
 Currently being used in a multitude of ways and industries
 Ground: Military Law Enforcement, Nuclear, Industrial, …
 Submersible: Ship Yards, Offshore O&G, Industrial, …
 Aerial: Hollywood, Surveying, Agriculture, Security, Emergency
Response, Military, Law Enforcement, Offshore O&G, Industrial
Robotic Technology Integration
 Ground (UGV) – Unmanned Ground Vehicle
 Safety – Risk Reduction
 RTE – Repetitive Task Elimination
 Elimination of Confined Space Entry
 Hazardous Area / Environment Remote Sensing
 Eliminate Permit, Attendant, Rescue Team and Equipment
 Reduce Administrative Control – Increase Engineering Control
 Submersible (ROV) – Remotely Operated
underwater Vehicle
 All integration and advantages listed with
the UGV
 Lost Opportunity Avoidance
UAS Technology Integration
 Aerial (UAS)
 Efficiency – reducing days, hours to minutes
 Eliminating Leading Edge
 Elevated Work
 Fall Protection
 Cost Savings
 Scaffolding – T&M and Rent
 Pro – Con Example – Rope Access Technology
Rope Access Reduction – in place of
Rope Access Facilitation – Design of system
(enhancement to RAT)
Current UAS Legal Issues
 Aerial (UAS)
 Current FAA Regulations render
commercial use of UAVs illegal
 www.FAA.gov/UAS
 UAS can be integrated into your inspection program
 An exemption process exists
 Approvals given with Conditions and Limitations
 Private Pilots License (PPL) is required
 FAA Medical requirement
 Visual Observer (VO) required
 Communicate verbally
 Visual Line of Sight (VLOS)
 Airspace approval must be obtained for specific geographic
area
Graphic Representation
DATA RENDERING
WORKFLOW MGMT.
TRANSACTIONS MGMT.
SECURITY MGMT.
DATA REPOSITORY
APP
DOC PDF XLS ERP, EAM, EH&S, and other
middleware and enterprise
applications
Real-time and granular analytics
Mobile
Portal
On cloud / On premises
in real time
Software Engine
- Closed Loop Process
Input DataOutput Data
Communications
Center
Wireless
Situational
Management
Detailed
Inspection
Plans
Former
Wall
Charts
Personalized dashboard presenting
situational awareness based on KPIs
Task progress barReal time task
execution view
Portal – REAL TIME Management View
 Detailed Inspection Planning Integration
– Focus on priority items
– Reduce turnaround work scope as much as possible
– Record inputs, milestones and outcomes for use during next opportunity
 Mobil, Situational Awareness Software Integration
– Efficiency gain is a major multiple
– Heightened awareness of responsibility / accountability
– Invigorates a spirit of competition
– Provides repeatability of processes while documenting all outcomes
 Robotic Technology Integration
– Increase safety
– Reduce risk
– Efficiency
– Significant costs savings
Conclusions
Engineering Technology for Better Data Analysis
Using Robotics and Wireless Data Access
Questions and Answers
James R. “Chezo” Cesarini, PE
Partner / General Manager
Pro-Surve Technical Services, LLC
League City, TX
Janes.Cesarini@pro-surve.com
Greg Alvarado
SVP Process Industries
Mobideo Technologies
The Woodlands, TX
greg.alvarado@mobideo.com
Nick Harwood
VP Operations
Aetos Group
Freeport, TX
nharwood@aetosgroup.com
Engineering Technology for Better Data Analysis
Using Robotics and Wireless Data Access

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2015 Inspection Summit Presentation 300

  • 1. Engineering Technology for Better Data Analysis Using Robotics and Wireless Data Access James R. “Chezo” Cesarini, PE Partner / General Manager Pro-Surve Technical Services, LLC League City, TX Janes.Cesarini@pro-surve.com Greg Alvarado SVP Process Industries Mobideo Technologies Houston, TX greg.alvarado@mobideo.com Nick Harwood VP Operations Aetos Group Freeport, TX nharwood@aetosgroup.com Contributors in attendance to answer questions:
  • 2. Contents of Discussion  Philosophical Reasoning  Detailed Inspection Planning Integration  Front End Mobility/Back-Office Situational Awareness Integration  Robotic Technology Integration  Graphical Representation of the Integration  Conclusions  Questions and Answers  Including Greg Alvarado  Including Nick Harwood
  • 3.  Which type of Inspector are you?  Are you hauling rocks?  Are you erecting a wall?  Are you building a cathedral?  Poor planning on your part does not constitute an emergency on mine!  If you are not changing, you are agreeing to become obsolete, eaten by your competition.  It can take five ($$$$$) times more money to perform a task during an outage as it does in in a run and maintain ($) environment. Philosophical Reasoning Athena Goddess of wisdom
  • 4. Detailed Inspection Planning Integration  Understand goals and objectives  Start early  Identify all needs  Freeze work scope  Prepare a workflow process – Plan & Estimate each job using workflow process • Identify all required tasks for the job – Break tasks into sub-tasks » List all steps required to complete sub task Process Job Task Sub-Task steps
  • 5. Detailed Inspection Planning Integration  Begin with the end in mind – Goals and objectives – Execute work more effectively and efficiently  Determine the type of and level of quality required for inspection results – Identify credible technologies that will get you to your goals, on time, minimum risk  Identify/create an effective and efficient work process  Identify/create protocols to the desired level of detail  Enable the desired closed loop communications framework – People to people – Platform to people, people to platform – Platform to platform • Work status • Ad-hoc task assignments • Approvals • Documentation • Traceability • Alerts • KPI’s
  • 6. Mobile, Situational Awareness Integration 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 JulyJanuary February March April May June Event (T/A) Summary Buffer C-FATFAT Customization sow design Training Training
  • 7. Mobil, Situational Awareness Integration • Any format/content • Structured/non-structured • From file or from ECM • View tasks • Follow processes • Collect data • Validate data • Perform tests • Manage tasks • Real time analytics • Event driven reporting • Predictive analytics Any form/document PortalMobile
  • 8. Functional location data Due date for completion Equipment class characteristics Order & notification data Data from ERP/EAM Order & notification Data Inspection details to inspection DB Data into ERP/EAM Operational procedures Maintenance procedures Engineering procedures Procedures & Engineering Stds Data into Inspection DB Inspection summary & detail results Who performed the inspection Scope of the inspection Inspection results Recommendations for follow up actions Other data sources Source: http://www.bpvinspector.com Source: Guide to Protective Coatings: Inspection and Maintenance, by: Tom N. Bortak. United States Department of the Interior, Bureau of Reclamation, Technical Service Center
  • 9. Copyright 2013 MOBIDEO TECHNOLOGIES LTD . All rights reserved. Confidential and Proprietary Information Capture any video, image or sensor data with employee notation useful for work approval, documentation and quick response to unanticipated conditions, in real time, UAS shot here. Mobile application sample screenshots
  • 10. Robotic Technology Integration  Unmanned Technology  Ground Robotics  Submersible Robotics  Aerial Robotics  “Drone” no longer – negative connotation, tied to military & RECON  UAV – Unmanned Aerial Vehicle  UAS – Unmanned Aerial System  Currently being used in a multitude of ways and industries  Ground: Military Law Enforcement, Nuclear, Industrial, …  Submersible: Ship Yards, Offshore O&G, Industrial, …  Aerial: Hollywood, Surveying, Agriculture, Security, Emergency Response, Military, Law Enforcement, Offshore O&G, Industrial
  • 11. Robotic Technology Integration  Ground (UGV) – Unmanned Ground Vehicle  Safety – Risk Reduction  RTE – Repetitive Task Elimination  Elimination of Confined Space Entry  Hazardous Area / Environment Remote Sensing  Eliminate Permit, Attendant, Rescue Team and Equipment  Reduce Administrative Control – Increase Engineering Control  Submersible (ROV) – Remotely Operated underwater Vehicle  All integration and advantages listed with the UGV  Lost Opportunity Avoidance
  • 12. UAS Technology Integration  Aerial (UAS)  Efficiency – reducing days, hours to minutes  Eliminating Leading Edge  Elevated Work  Fall Protection  Cost Savings  Scaffolding – T&M and Rent  Pro – Con Example – Rope Access Technology Rope Access Reduction – in place of Rope Access Facilitation – Design of system (enhancement to RAT)
  • 13. Current UAS Legal Issues  Aerial (UAS)  Current FAA Regulations render commercial use of UAVs illegal  www.FAA.gov/UAS  UAS can be integrated into your inspection program  An exemption process exists  Approvals given with Conditions and Limitations  Private Pilots License (PPL) is required  FAA Medical requirement  Visual Observer (VO) required  Communicate verbally  Visual Line of Sight (VLOS)  Airspace approval must be obtained for specific geographic area
  • 14. Graphic Representation DATA RENDERING WORKFLOW MGMT. TRANSACTIONS MGMT. SECURITY MGMT. DATA REPOSITORY APP DOC PDF XLS ERP, EAM, EH&S, and other middleware and enterprise applications Real-time and granular analytics Mobile Portal On cloud / On premises in real time Software Engine - Closed Loop Process Input DataOutput Data Communications Center Wireless Situational Management Detailed Inspection Plans Former Wall Charts
  • 15. Personalized dashboard presenting situational awareness based on KPIs Task progress barReal time task execution view Portal – REAL TIME Management View
  • 16.  Detailed Inspection Planning Integration – Focus on priority items – Reduce turnaround work scope as much as possible – Record inputs, milestones and outcomes for use during next opportunity  Mobil, Situational Awareness Software Integration – Efficiency gain is a major multiple – Heightened awareness of responsibility / accountability – Invigorates a spirit of competition – Provides repeatability of processes while documenting all outcomes  Robotic Technology Integration – Increase safety – Reduce risk – Efficiency – Significant costs savings Conclusions Engineering Technology for Better Data Analysis Using Robotics and Wireless Data Access
  • 17. Questions and Answers James R. “Chezo” Cesarini, PE Partner / General Manager Pro-Surve Technical Services, LLC League City, TX Janes.Cesarini@pro-surve.com Greg Alvarado SVP Process Industries Mobideo Technologies The Woodlands, TX greg.alvarado@mobideo.com Nick Harwood VP Operations Aetos Group Freeport, TX nharwood@aetosgroup.com
  • 18. Engineering Technology for Better Data Analysis Using Robotics and Wireless Data Access