Presentation about apparel manufacturing process of a apparel industry.

1. INDUSTRIAL VISIT
at
Knit Plus Ltd
Group No: 29

2. Group MemberS Name
1. Md Mehedy Hasan (TE-1808079)
2. Ahothesam Istiak (TE-1808080)
3. Rakibul Hasan (TE-1808086)
4. Md. Shakhwat Hossain (TE-1808087)
5. Irfan Mahmud (TE-1808088)
6. Md Amit Hasan Anik (TE-1808098)
2

3. INTRODUCTION
3
⬢ Industrial visit is an important part of a student of textile
engineering. Its helps a student to get practical
knowledge about the whole process of textile
technology. We finished our industrial visit from Knit Plus
Ltd, a 100% export oriented knit garments. The industry
is concerned with knit fabric and garment.

4. CONTENT OUTLINE
4
⬢ Factory Profile
⬢ Factory Location
⬢ Process Sequence
⬢ Raw Material
⬢ Sample Section
⬢ Pattern Making Section
⬢ Marker Making Section
⬢ Fabric Spreading Section
⬢ Cutting Section
⬢ Sewing Section
⬢ Finishing Section
⬢ Summary

5. FACTORY PROFILE
5
⬢ Company Name: Knit Plus Ltd
⬢ Type & Business of The Company: 100% Export Oriented
Composite Knit Garments
⬢ Factory Location: Mouchak, Kaliakor, Gazipor, Dhaka
⬢ Total Manpower: 2500
⬢ Factory Floor Space: 159250 squre fit
⬢ Factory Equipment: Different type of cutting and sewing
machine
⬢ Product range: Knit Fabric Apparel
⬢ Main product: All Type of Knit Fabric for Apperel

6. FACTORY LOCATION
6

7. RAW MATERIAL
7
⬢ Single /double jersey
⬢ Single/Double Lacoste
⬢ Pique
⬢ Waffle
⬢ Terry
⬢ Fleece
⬢ Interlock
⬢ Pleated
⬢ Mesh
⬢ Rib

8. BUYERS & MAIN MARKET
8
⬢ Germany
⬢ Switzerland
⬢ Turkey
⬢ Singapore
⬢ India
⬢ European Country
⬢ USA
⬢ Canada.
⬢ H&M
⬢ IKEA
⬢ SpringField
⬢ Tescom
⬢ Wal-Mart
⬢ VF-Asia

9. PRODUCTION
LADIES WEAR MEN’S WEAR CHILDREN’S WEAR
9

10. PROCESS FLOWCHART OF APPARET
MANUFACTURING PROCESS
10
Design
↓
Pattern Making
↓
Sample Making
↓
Production Pattern
↓
Pattern Grading
↓
Marker Making
↓
Lay Planning
Fabric Inspection
↓
Fabric Spreading
↓
Fabric Cutting
↓
Sewing
↓
Inspection
↓
Final Pressing
↓
Final Inspection
↓
Packaging

11. SAMPLE SECTION
⬢ Proto Sample
⬢ Feed Sample
⬢ Size set Sample
⬢ Pre Production Sample
⬢ Production Sample
⬢ Counter Sample
⬢ Photoshoot Sample
⬢ Mockup Sample
⬢ Shipment Sample
11

12. PATTERN MAKING SECTION
⬢ Pattern is a drawing or art in a flat
paper of flat fabric
⬢ Made by using flat paper
⬢ Primary stage of a garments making
⬢ Big issue for every garment
12

13. MARKER MAKING SECTION
⬢ Marker is a process where every pattern is
kept in a long fabric
⬢ minimized the wastage of the fabric before
cutting
⬢ Increases the efficiency of the fabric.
⬢ 2 types(Manually, Computerized marker
making process)
13

14. FABRIC SPREADING SECTION
⬢ In this process fabric is laid on a big
table which is used for cutting
⬢ If the fabric is not laid properly, the
outcome production will be faulty
⬢ 2 types(Manually, Computerized
fabric spreading process)
14

15. CUTTING SECTION
⬢ most important action that takes
place in the cutting room
⬢ if there are any problems with the
cut, the sewing process will be
affected
⬢ Important Cutting Steps:
distribution, placement, marking
15

16. CUTTING M/C OF THE INDUSTRY
⬢ Number Of Cutting Table: 04
⬢ Cutting machine: 08
⬢ KS-UV is the most standard and
population Cutting machine of
KM lineup.
⬢ The machine nick name’’MACK’’
⬢ Made by Japan
⬢ It is suitable for all kind of fabric
from the thin to thick one.
16

17. SEWING SECTION
⬢ Sewing is a process where two
pieces of fabric are join.
⬢ important part of a garment’s
product
⬢ Elements of Sewing: Sewing
Machine, Needle, Thread
17

18. SEWING MACHINE
⬢ Plain Machine
⬢ Overlock machine
⬢ Bar tack machine
⬢ Button hole machine
⬢ Button attaching machine
⬢ Feed of the arm
⬢ Kansai
18

19. SEWING MACHINE
 Plain Machine
 Overlock machine
 Bar tack machine
 Button hole machine
 Button attaching machine
 Feed of the arm
 Kansai

20. PLAIN MACHINE
⬢ Brand: Juki
⬢ Model : Juki DDL-8700
⬢ Origin : Japan
⬢ Speed: Up to 6000 RPM
⬢ Function: Lock stitch is done by
this m/c
20

21. OVERLOCK MACHINE
⬢ Brand name: Juki
⬢ Origin: Japan
⬢ Model: Juki MO644D
⬢ Function: Overlock sewing is used
for overlocking
21

22. BARTACK MACHINE
⬢ Brand: Juki
⬢ Model: LK1850
⬢ Origin: Japan
⬢ Seam Class: 300
⬢ Function: All kinds of Plain sewing
⬢ Used to secure pocket, corners,
belt loop, button hole, zipper flies
22

23. BUTTON HOLE MACHINE
⬢ Brand: Juki
⬢ Model: LBH/781
⬢ Origin : Japan
⬢ Group : Lock Stitch
⬢ Function: To make button hole
on different apparel, sewing the
button hole
23

24. BUTTON ATTACHING MACHINE
⬢ Brand: Juki
⬢ Model:MB-377
⬢ Origin : Japan
⬢ Group: Chain Stitch
⬢ Needle: 1
⬢ Function: Attach the button on
different apparel
24

25. FEED OF THE ARM MACHINE
⬢ Brand :Juki
⬢ Model: MFD 47605U
⬢ Origin –Japan
⬢ Group: Chain Stitch
⬢ Needle: 2
⬢ Function: Used for doing long seam
of Jeans and Trouser, Joining braid
and elastic in the garments
25

26. KANSAI MACHINE
⬢ Brand: KANSAI
⬢ Origin : Japan
⬢ Group: Chain Stitch
⬢ Needle: Multi Needle
⬢ Stitch Class: 600
26

27. FINISHING SECTION
27
Good Received From Sewing
Section
↓
Thread Sucking
↓
Ironing
↓
Measurement check by QC
↓
Attach Price Tag And
Accessories
↓
Folding
Packing
↓
Assortment
↓
Cartooning
↓
Final Inspection

28. THREAD SUCKING MACHINE
 Remove the extra tread from the garments, and clean the product.
28

29. FINAL PRESSING
⬢ Ironing is the use of a heated tool (an
iron) to remove wrinkles from fabric
⬢ Give the good finishing in the product
⬢ Temperature of iron is 80-90 degree
Celsius.
⬢ Hand Iron is used
⬢ If vaccum pressing table is used for
final pressing , then this table is called
Vaccum Ironing Table.
29

30. MEASUREMENT CHECK BY QC
⬢ During the ironing process measurement is
check out by the QC
⬢ Important parts and quality check
30

31. ATTACHING PRICE TAG AND
ACCESSORIES
⬢ Different types of tags and accessories
are attached with the garments as
per buyer comment
⬢ For an export order, attaching price
tags with the garments is a must.
31

32. FOLDING
⬡ Semi stand up: Collar is folded with body and situated
at 45 degree angle.
⬡ Flat back: Collar is spreaded as a hole on the body of
t-shirt.
⬡ Hanger pack: Blazer, Coat pants are packed and
transported by hanging on the hanger.
⬡ Half fold pack: Pant
32

33. PACKING
⬢ After folding garments are
ready for packing. The size of
polythene is vary according to
the size, garments ratio
⬢ Before packing it is needed to
ensure the placement of
sticker in proper place
33

34. ASSORTMENT
⬢ After completing the packing, it must be
placed the garments in a predetermined
packed by sorting according to the size and
color is called assortment.
34

35. CARTOONING
⬢ Cartooning is done according to buyer
comment into the inner boxes
⬢ Properly warped by the scotch tape
⬢ Some information like carton box no,
size, shipping mark, destination are printed
on the cartoon.
35

36. FINAL INSPECTION
⬢ An important part and last step of garments
finishing
⬢ Normally final inspection is done by buyer
⬢ Buyer checks the garments according some
rules like Accepted Quality Level (AQL).
36

37. “
37
SUMMARY OF THE VISIT
We are enough fortunate that we
have got an opportunity to the visit
period. It was helpful to learn about
technology, production process,
textile machineries, industrial
management match with industrial
environment

38. THANKS!
38