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SILVER COMPOSITE TEXTILE MILLS LTD - ( Unit-1, GARMENTS) PROFILE

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SILVER COMPOSITE TEXTILE MILLS LTD - ( Unit-1, GARMENTS) PROFILE

  1. 1. 1 (Unit-01; Garments) B.K Taltoli, Monipur, Mirzapur Bazar, Gazipur Sadar, Gazipur, Bangladesh.
  2. 2. 2 Our Vision: Becoming world leader in apparel manufacturing in terms of sustained quality, innovating product range, short lead time & efficient service keeping the customers as our core partners. Our Mission: We have a mission to achieve excellence in production and delivery of high consistent quality clothing with innovative value additions in each stage and remain globally competitive through implementation of effective mechanisms of high operational efficiencies and skilled manpower. Our Business Keys - A. Best price B. Best Quality C. On time delivery Business Policies- A. Mutual trust & benefit B. Win-Win situation C. Stand on commitment Our Strengths- A. Customer’s satisfaction B. Customer’s loyalty C. Technology D. 100% Compliance Vision & Mission Inside of the company
  3. 3. 3 “An Ideal home for quality shirts/Tops” “Silver Composite Textile Mills Ltd” is a vertically set-up woven tops (Shirt) readymade garment industry with backward linkage of Spinning, Weaving and Textile dyeing & Finishing. It has seen set-up through consulting and advising of country and world renowned experts of garment industry and architect & civil engineers. All type of safety and security policies are considered to build factory building such as anti earthquake protection, fire safety &fighting equipmentsetc what make this building unique one in strength and beauty. All machines (Sewing & Non sewing) are latest model of world renowned brand such as Juki, Gerber, VEIT KANNEGIESSER, HASHIMA, NGAI SHING, NISSIN etc. A team of highly trained and experienced professionals (staffs & managements) runs the factory with proven track record to achieve company goal and target meeting buyer’s demand. We have a team of sewing technicians and quality controllers & Assurance officers who are always engaged to enhance our goodwill & reputation by achieving buyer’s requirements. We are also implementing “Lean Production System” & “ERP Software” through Lean production &Industrial Engineering (IE) experts to achieve high production efficiency and high quality product. So we are able to achieve supreme quality garment to satisfy our valued customer and buyer by full-filling their requirements. We not only take care but also nurse your product in optimize. We never allow child labor and worker. Our factory is always being upgraded with improved machineries, technology, production method, safety and social compliance in accordance with the trends of world class garments factories. We have the following facilities in our factory, which can be referred to as examples of Best Practices: A) Time Attendance & Pay Roll: We have setup computerized software based Time Attendance & Pay Roll system for all workers and employees. This can generate Barcode ID Card, Salary Sheet, Pay-Slip etc. B) House Keeping Team: The factory has 5S Housekeeping Team for maintaining neat and tidy environment and atmosphere in accordance with the Health and Safety Act of our country. C) Evacuation Plan: There are educate-diagrams kept in the floor of the factory showing direction to all employees to run out in case of any emergency situation. D) Exit ways: We have four exits in all the floors for workers & staffs and two emergency exits with fire protector door.
  4. 4. 4 E) Fire Drills: We have Fire Fighting Equipment with auto smoke detector and auto fire splinter in the factory as per Factory Act and in order to use them effectively when required. We have a Fire Fighting Team who are specially trained to deal with any fire emergency. We have arrangement for Fire Drills on regular basis i.e., once every month so that the team can perform their duty effectively when required. F) Medical Facilities: The workers enjoy free health care benefits and Medicare service. We have a qualified Doctor who visits our factory every working day of week and two staff nurses who always engaged to provide medical service to our workers and staffs. G) First Aid Policy: For every 150 workers we have two persons trained in First Aid and Medicare. We keep certain quantity of First Aid equipments in a First Aid Box in each floor for employees to use as First Aid. H) Workers accommodation facility: The Company provides free accommodation for both male and female workers nearby factory building. I) Accommodation for staffs: The Company provides family quarters, bachelor quarters with dining facility beside factory building. Moreover we have also dormitory facility and guest room facilities. J) Dining facility for workers:We have 12000 Square feet dining space for workers with canteen & prayer room facility. K) Power unit: We have own gas generator plant with 24 hours of uninterrupted power supply. So we can say that we are free from the course of load shading and we can supply goods on time without fail. L) Transport line: We have own transport facility for goods handover and cargo delivery.
  5. 5. 5 01. Name of the Compan : Silver Composite Textile Mills Ltd. 02. Business Reg. No. : Mirzapur Union Porisod: 94/2014-2015 03. BGMEA Reg No. : 5703 04. Managing Director : M.A.H Salim 05. Year of Establishmen : 2014 06. Head office Address :Silver Tower (19thfloor); 52 Gulshan Avenue, Gulshan-1 Dhaka-1212; Bangladesh 07. Factory Address :B.K Bari, Taltoly, Monipur, Mirzapur, Gazipur, Bangladesh 08. Number of sewing line : 16 lines 09. Production capacity : Dress / Casual Shirt- 1,000 pcs/day/line 16 lines x 1,000 pcs, Total 16,000 pcs/day 16,000 pcs x 25 days, Total : 400,000 pcs/month 10.Present Buyer/Customer : Gloria Jeans, Faith Fashion, Accede International, Homme Tex, SRG. 11. Number of machine : Sewing M/C- 884Non Sewing M/C- 231 Total : 1115 12. Number of employees : Male -160 Female -1440 Total=1600 13. Floor Area : 44200 Square Feet (Each floor) 14. Floor Details : A. Ground floor- i) Reception & Conference room ii) Sample Section iii) Training Room iv) Bonded warehouse v) Finished goods warehouse vi) Trims & Accessories warehouse vii) HR/Admin & Compliance office viii) Idle Machine warehouse ix) Lab & fabric inspection room B. 1st floor- Sewing floor (Number of sewing line: 16) Maintenance &Electrical room Quality Department Lean & IE Department Accounts & Commercial Department C. 2nd floor- Merchandising Department CAD & Pattern design section Cutting section with auto Gerber spreading system Finishing section C-TPAT Inspection rooms We have a child care unit and medical center in an individual building along with staff quarter beside factory building. THE COMPANY
  6. 6. 6 Machines for 16 lines S/N Name of Machines M /c For 01 Sewing Line Sample Room M/C Qty Total M/C for 16 Sewing Lines 1 JUKI BRAND MODEL: DDL9000BSWB/SC920B/CP18A 30 20 500 Single Needle Lock Stitch 2 JUKI BRAND MODEL: DLN9010ASSWB/SC920A/CP18A 6 4 100 Single Needle Lock Stitch ( Needle Feed) 3 JUKI BRAND MODEL: DDL9000BSSWB/SC920B/CP18A 1 1 17 ("WITH PS PULLER") - 0I needle lock stitch machine 4 JUKI BRAND MODEL: DDL9000BSSWB/SC920B/CP18A 1 1 17 ("WITH PL PULLER")- 01 Needle Lock stitch machine 5 JUKI BRAND MODEL: DLM5200ND Single Needle 1 2 18 Lock Stitch - Vertical trimmer, ( Vertical Trimmer) 6 JUKI BRAND MODEL: MO6716SDE440H/E35, UBT 1 2 23 5 - Thread Over lock machines 7 JUKI BRAND MODEL: LH3528ASF7WB/SC920A/CP18A 2 1 22 Two Needle, NEEDLE FEED, Standard Lock Stitch 8 JUKI BRAND MODEL: LH3568ASF/SC920C/M92/CP18A 0 1 11 Two Needle, NEEDLE FEED, (Split Needle Bar), Lock Stitch, 9 JUKI BRAND MODEL: MH380FU 2 2 17 Two Needle Chain Stitch 10 JUKI BRAND MODEL: MS1190F/VO45R 2 2 34 Feed off the Arm machine 11 KANSAI SPECIAL BRAND MODEL:DFB-1404PSF 2 4 36 4 NEEDLE DOUBLE CHAIN STITCH MACHINES 12 JUKI BRAND MODEL: LBH1790S/MC601KSS 2 6 38 Lock stitch Button Hole machine 13 JUKI BRAND MODEL: LK1903ANSS301/MC598K 2 6 38 Lock stitch Button sewing machine 14 JUKI BRAND MODEL: LK1900ANSS/MC598KSS 0 2 13 Computer control Bar tacking machine TOTAL 52 54 884 Cutting Special / Auxiliary Machines List Sl Name of Machines TOTAL 1 Gerber Auto CAD System for Pattern and Marker 1 GERBER Software 2 Gerber Plotter, Model : XLP95 Double Head 1 3 Gerber Digitizer, Model: XLD - A500. 1 4 JINGWEI CAD / CAM AUTO PATTERN CUTTER MACHINE 1 List of Machineries
  7. 7. 7 5 Gerber Auto Fabric Spreader, Model : XL S50 1 6 EASTMAM BRAND MODEL : EC--3, END Cutter machine 2 7 K.M. KS. AU-V-8", Cutting Machine, ( 8" Knife) 6 8 EASTMAM BRAND MODEL : EC-700N Band Knife Machine 3 9 UZU BRAND MODEL; UZ- F9-72", Fabric Inspection M/C 1 10 VEIT KANNEGIESSER MODEL : EX 1000 FECU : Fusing machine 1 CU' Double Presser Fusing Machines Total 18 Sewing Special / Auxiliary Machines List s/n Name of Machines TOTAL 1 NISSIN NT -711S, Placket cutting machine, 5 2 NISSIN NT-756, AUTOMATIC COLLAR TRIMMING 3 TURNING AND BLOCKING 3 NISSIN NT723- COLLAR NOTCHER MACHINE 7 4 NISSIN NT-732 Collar contour trimmer 2 (Collar bottom Cutt.) WITH 14" 5 NISSIN NT-750 Cuff forming 3 / Blocking ( MAX CUFF 16.5") 6 NIISN NT - 720 COLLAR TURNING &TRIMING MACHINE 7 7 NISSIN NT - 758, P0CKET Creasing Machine 2 8 HASHIMA BRAND MODEL : HW-20C 2 THREAD RECONING MACHINE 9 NISSIN NF- 630V, ARM HOLE PRESSING MACHINE 2 10 UNISUN BRANDMODEL US-202 TWO HEAD THREAD TRIMER 16 Total 49 Special Non Sewing Machines List S/N Name of Machines Total M/C 1 NS - 870 -30, Traveling head hidraulic 2 dice cutting press machine 2 NS-9205, Automatic Shirt front 8 Placket Fusing Machine 3 NS-5503, Shirt Sleeve Placket Folding & Ironing 4 Machine ( With Laser Light) 4 NS-95, Pneumatic shirt CollerNotcher 8 (Cutting Mark) TOTAL 22
  8. 8. 8 Finishing Special / Auxiliary Machines List S/N Name of Machines TOTAL 1 UZU BRAND MODEL: UZ-12N, Thread sucking machine 2 2 VEIT BRAND MODEL - T2101, COOLSET IRON WITH STREAM 25 ADAPTER AND TEFLON SOLE, ( T 2129 / 2003) 3 VEIT BRAND MODEL - AS-1450, ALL STREAM IRON 15 ART NO. 121 4420008 4 VEIT COOLSET- CST -ST VACCUM TABLE 16 5 VEIT COOLSET-CST-ST VACCUM TABLE WITH SLIP BUCK 16 6 VEIT MODEL : 3580 FOLDING TABLE 20 7 UZU BRAND MODEL: UZ - 7EA, Snap attach machines 10 8 NISHO BRAND MODEL : NH 602AS, Spot cleaning m/C 1 9 HASHIMA BRAND MODEL: HN-770G, Needle Detector M/C 1 10 HASHIMA BRAND MODEL: HN-30 2 Handy type Broken needle ditector machine 11 TOYO BRAND MODEL : JW-602, Carton Strapping M/C 2 12 NISIN BRAND MODEL :NLC-400 , NUC-300. 1 Upper Lower conveyer belt system for mens shirt 13 NISSIN NF-558V, COLLAR & CUFF PRESS MACHINE 2 14 NISSIN NT - 422 - COLLAR FORMING PRESS 2 Total 115 General Machines S/N Name of Machines TOTAL 1 BOGI AirCompressor, 4.81 m3 / MIN. MODEL: S 40 - 3. 01 SET 2 FULTON STREAM BOILER, Stream Capacity-785 KGS / HR, 1725 LBS / HR. Working presser - 150 PSI. Model-ICS-50-BHP-50. 01 SET 3 GAS GENERAOR, MWM DEUTZ, MODEL : TCG 2020-V-60K, 1500 KWT 04 SETS 4 K.S.P. BRAND EVAPORATIVE AIR COOLING SYSTEM 60 FAN'S
  9. 9. 9 NgaiShing - Folder Requirement List S/N Name of Process Name of Folder NgaiShing Size Sample For 16 G. Total Model Room Sew Lines 1 1"- 0 2 10 12 Top centre plait of shirt 1 - 1/8" 2 10 12 Shirt Front Placket with interlining F 201 1 - 1/4" 2 10 12 ( Full Fold) 1 - 3/8" 2 10 12 1 - 1/2" 2 10 12 Total 10 50 60 2 1"- 0 2 10 12 Top centre plait of shirt 1 - 1/8" 2 10 12 Shirt Front Placket with interlining F 201 1 - 1/4" 2 10 12 (Half Fold) 1 - 3/8" 2 10 12 1 - 1/2" 2 10 12 Total 10 50 60 3 1"- 0 2 10 12 Top centre plait of shirt 1 - 1/8" 2 10 12 Shirt Front Placket with interlining F 204 1 - 1/4" 2 10 12 (Imitation Folder Adjustable 1 - 3/8" 2 10 12 Margin) 1 - 1/2" 2 10 12 Total 10 50 60 4 Back yoke Top-stitch Shirt Back yoke join Folder F 213 3/8'' 2 20 22 Total 2 20 22 Shoulder Top-stitch 5 Shirt Shoulder join Folder (Left) F 211 3/8'' 2 20 22 Total 2 20 22 Shoulder Top-stitch 6 Shirt Shoulder join Folder (Right) F 211 3/8'' 2 20 22 Total 2 20 22 7/8'' 2 20 22 Sewing Hemmer 15/16'' 2 20 22 7 Shirt Button plate rolling Folder F 506 1'' 2 20 22 1-1/8'' 2 20 22 Total 8 80 88
  10. 10. 10 8 3/16'' 2 20 22 Sleeve placket 1/4'' 2 20 22 Shirt sleeve placket join Binder Folder F 219 3/8'' 2 20 22 7/8'' 2 20 22 15/16'' 2 20 22 1'' 2 20 22 Total 12 120 132 9 3/16'' 2 36 38 Sleeve join 1/4'' 2 36 38 Shirt sleeve join Folder F 217 3/8'' 2 36 38 Total 6 108 114 10 3/16'' 2 36 38 Arm Hole Top-stitch 1/4'' 2 36 38 Shirt Arm hole Top- stitch Folder F 245 3/8'' 2 36 38 Total 6 108 114 Shirt Cuff Join Cuff Setter F 224 1/16'' 4 36 40 Folder (Right) Total 4 36 40 12 1/8'' 2 16 18 3/16'' 2 16 18 Shirt Bottom Hem Spring Type Sewing F 504 1/4'' 2 16 18 5/16'' 2 16 18 Hemmer Folder 3/8'' 2 16 18 Total 10 80 90 G. TOTAL 82 742 814 NgaiShing - Pressure Feed Requirement List S/N Name of Process Name of Folder NgaiShing Size Sample For 16 G. Total Model Room Sew Lines 1 Double Needle Pressure 3/16'' 2 36 38 Shirt Sleeve Join Foot with right Guild P 745 DNC 1/4'' 2 36 38 3/8'' 2 36 38 Total 6 108 114 2 Shirt all sharing stitch Adjustable Sharing P 712 1/16'' 2 8 10 Foot Total 2 8 10 3 Shirt all Top-stitch Double Compensated P 706 1/32'' 2 8 10 Pressure Foot 1/16'' 2 8 10 Total 4 16 20 Shirt Pocket & Sleeve Anti-Pickering Needle G 817 MT 2 64 66
  11. 11. 11 Join Plate & Feed Dog Total 2 64 66 Shirt Collar Extra Slim right P 751 1/32'' 2 32 34 Top-Stitch Compensated Pressure Foot Total 2 32 34 6 Shirt Arm Hole Plain machine Needle G 801-4 7/16'' 2 34 36 Top-Stitch Plate & Feed Dog (Fine) Total 2 34 36 G. TOTAL 18 262 280 NgaiShing - Gauge Requirement List S/N Name of Process Name of Folder NgaiShing Sample For 16 G. Total Model Room Sew Lines 1 Button Hole Shirt Placket Button Hole Spacing Gauge A 608 2 16 18 2 Shirt Placket Button Stitch Button Stitch A 607 2 16 18 Spacing Gauge 3 Shirt Cuff Button Hole Button Hole A 606 2 16 18 Spacing Guild 4 Shirt Cuff Button Hole Button Stitch A 605 2 16 18 Spacing Guild 5 Shirt C0ller band Collar Band Button A 602 2 16 18 Button Hole Hole Guild 6 Shirt C0ller band Collar Band Button A 601 2 16 18 Button Stitch stitch Guild 7 Shirt C0ller Tip Collar Tip Button A 603 2 16 18 Button Hole Hole gauge 8 Shirt Collar Down Collar Down Button A 604 2 16 18 Button Stitch Stitch gauge 9 Shirt Collar band Collar Band F 244 2 20 22 Top-Stitch Top-Stitch guild 10 Shirt All kansai Bottom Tap A 621 2 20 22 Machine interlining stand Stand G. TOTAL 20 168 188
  12. 12. 12 Administration Department: This department is function by highly educated and experienced professionals to achieve company goal and target using latest policies & tools of administration. HR Department: This department makes policies for the development and progress of the company through recruiting skilled manpower and developing efficiency through varies type of training. Compliance Department: “Compliance” means complying all the rules and regulations of the company with local law and buyer’s requirements. This department is responsible to impose all the laws and buyer’s requirement and ensure its effectiveness. Highly skilled professionals takes care this department. We never allow child labor and bonded labor. Marketing Department: Our marketing department lead by “Head of Marketing” is very sharp and practical to have order by meeting buyer’s target in a tentative and cost minimizing way. This team always offer best price to our valued customer and buyer based on present market situation sourcing best quality material from home and abroad. Merchandising Department: This department is responsible to ensure issue of samples, production and delivery through making all goods on time in house confirming required quality. We have a experienced merchandising team that take care your order from the time of inquire to shipment following day to day merchandising, TnA and proper communication. Industrial Engineering Department: We have a strong “Industrial Engineering Department” committed to implementing the latest Lean manufacturing practice. The team is responsible for overall capacity planning and work balancing for the different production team by using standard minute value (SMVs) for each process used in assembling a product. The team is able to accurately estimate the cost and time for manufacturing a particular style which help to reduce uncertainties and down time. The team also tracks all inputs and work-in-progress (WIP) through the production teams ensuring a steady process flow and improving efficiency and quality of the production organization. GSD Production System: We have established General Sewing Data (GSD) production system to provide best service in term of Price & Quality. Lean production Department: We have a strong “Lean Production Department”. Its main objective is eliminating wastage. We use modern concept such as 5’S, TPM, SMED, Kanban, Kaizen, TIM WOOD etc. It helps us to improve productivity and efficiency in overall garment factory. We use supply chain lean concept what helps us to reduce lead time and confirm on time shipment. Sections & Departments
  13. 13. 13 Quality Control & assurance Department: It is a team who is responsible to full-fill buyer’s requirement. We have a skilled & experienced quality control and assurance team. The team works together for implementation and continual improvement of Total Quality Management (TQM) in order to achieve satisfaction of our internal and external customers. Lab & Fabric Inspection section:We have decorated our Lab with modern and high efficient equipment and machines to ensure in house testing parameter demanded by customer. Moreover we ensure fabric quality by fabric technician and inspector before issuing fabric to cutting section. Store & Warehouse Section: We have store and warehouse with modern technology &equipment and skilled manpowerthat are responsible for proper inventory and to support supply-chain management for high productivity through proper racking process. We use ERP software to enhance the capacity and function of this section. CAD and Pattern Section: It is designed by modern Garber technology. Manpower of this section is highly skilled to supper production team, sample section as well as our honorable customer and buyer. Sample Section: This section is fully equipped by latest machines and skilled sample mans are contributing in the progress of the company making samples on time by understanding buyer’s requirement. Cutting Section: Our cutting section is equipped by modern and latest automation machineries to achieve high efficiency in industrial production. Sewing Section: Our production team lead by our factory GM is very skilled to achieve buyer’s required quality and production target. All manpowerof production team take care your product as a baby to minimize wastage and rejection percentage. The slogan of this team is- “right product on right time”. Finishing Section: We have a strong finishing team to make our produced goods wonderful through perfect procedure following buyer’s instructions. Maintenance Department: Our maintenance department is lead by a skilled and experienced Manager to support our production team by making alive all machineries though power supply. Security Department: We have very strong security team that always insures the safety and security of the company. Dining facility for workers:We have 12000 Square feet dining space for workers with canteen & prayer room facility.
  14. 14. 14 Audit & Compliance Reports
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  18. 18. 18 Photo gallery CAD & Sample section:
  19. 19. 19 Fabric Inspection & Maintenance:
  20. 20. 20 Store:
  21. 21. 21 Cutting:
  22. 22. 22 Sewing section:
  23. 23. 23
  24. 24. 24 Finishing & packing:
  25. 25. 25 Contact Head office Address :Silver Tower (19th floor); 52 Gulshan Avenue, Gulshan-1 Dhaka-1212; Bangladesh Tel: +88-02-9858756-8 www.silverglobalfashion.com Factory Address :B.K Bari, Taltoli, Monipur, Mirzapur, Gazipur, Bangladesh Contact Persons ======THE END====== M.A.H Salim Managing Director Phone No: +88-02-9858756-8 E-mail: info@silverglobalfashion.com NihalRatnayake CEO - Garments Division Phone No: +88-01766668220 E-mail: nihal.ceo1@silverglobalfashion.com S. M. AL- EMRAN ALAM General Manager (Marketing & Merchandising) Phone No: +88-01766667833 E-mail: emran.gm1@silverglobalfashion.com USA Liasion Office Sarath Rambukwella Director Marketing Silver Composite Textile Mills Ltd. 591, Summit Avenue, Jersey City New Jersey, NJ07306 USA Phone No: +1-914 380 2339 E-mail: srambukwella237@gmail.com ENGR. TAPAN DAS GUPTA Assistant General Manager (Marketing & Merchandising) Phone No: +88-01766668240 E-mail: tapan.agm1@silverglobalfashion.com Skype ID: tapan.dg1

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