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117 International Journal for Modern Trends in Science and Technology
Volume: 2 | Issue: 09 | September 2016 | ISSN: 2455-3778IJMTST
Speed and Torque Control Challenge of
PMSM
Abhinav Kumar1
| A.K. Rohit2
| Rajesh Kumar3
1Department of Electrical Engineering, IIT Kharagpur, India.
2Department of Electrical Engineering, MANIT, Bhopal, India
3Department of Electrical Engineering, KNIT, Sultanapur, India
This paper presents modeling and implementation Challenge of speed toqrue rotor field oriented control of
permanent magnet synchronous machine (PMSM)drive. An experimental setup consisting of IGBT inverters
and a -TMS320LF240 DSP based digital controller is developed in the laboratory in IIT Kharagpur to
implement the control algorithms. A voltage model based flux observer is used for estimating the speed and
position of PMSM. In order to get good starting characteristics a rotor initial position algorithm is also
implemented in the control algorithm. For control purpose PMSM is consider like dc motor. The torque and
speed in the dc motor can be controlled independently by controlling armature current and field current
respectively ensures that dc motor has good dynamic performance.
KEYWORDS: Permanent magnet synchronous machine (PMSM),Digital signal process(DSP),Insulated gate
bipolar tranistor(IGBT).
Copyright © 2016 International Journal for Modern Trends in Science and Technology
All rights reserved.
I. INTRODUCTION
This paper shows Power consumption by
electric motor in Worldwide, lots of the electricity is
consumed by motors used in powers industrial
facilities. According to report, the motor systems
are responsible for 63% of all electricity consumed
by industry and electric bill represents more than
97% of total motor operating costs. Rapidly
increasing energy cost and global interest in
reducing carbon dioxide emissions are
encouraging industry to pay more attention to
high-efficiency motors.
Permanent Magnet (PM) motors have higher
efficiency than induction motors because there are
no copper losses of the rotor. But widespread use of
the PM motors has been discouraged by price and
requirement of a speed encoder. Low-cost
high-performance CPUs and establishment of the
speed sensor less control theory. demand for
permanent magnet motors is increasing because of
their high efficiency, wide driving range, high
output torque per unit volume, etc. The materials
used for making permanent magnets are Alnico
(AlNi), Samarium Cobalt, Neodymium Iron Boron
(NdFeB) etc. Of these materials Neodymium
magnets has the highest flux density per unit
volume.
Synchronous motor drives are suitable for
constant speed applications and its speed of
operation depends only on the frequency of its
stator supply. Synchronous motor with permanent
magnet rotor is a good choice for applications like
machine tool, robotics, electric vehicles,
Traditional AC motor servo application, In field of
wind energy generation, aerospace, etc.
The advantages of PMSM over other motors are
Higher Efficiency Higher torque to inertia ratio
Compact size
II. MODELING OF PERMANENT MAGNET
SYNCHRONOUS MACHINE
The permanent magnet synchronous motor
consists of three phase stator similar to that of an
induction machine and a rotor with permanent
magnets. The machine characteristics depend on
the type of the magnets used and the way they are
located in the rotor.
According to the type of rotor construction PMSM
are classified as
ABSTRACT
118 International Journal for Modern Trends in Science and Technology
Speed and Torque Control Challenge of PMSM
1) Surface mounted PMSM
2) Inset magnet PMSM
3) Interior magnet PMSM
The surface mounted PMSM is the simplest
and widely used configuration. As the relative
permeability of the permanent magnet material is
almost equal to air, the surface mount PMSM is
almost similar to a uniform air gap machine. For
interior PMSM the permanent magnets are kept
inside the rotor structure and therefore the air gap
is not uniform.
The control is very similar to that of the
vector control of induction machine. Only
difference is that the position of rotating reference
frame can be directly sensed unlike that of the
induction machine. The main features of closed
loop control can be summarized as follows,
1)Torque control requires to be controlled.
2) field normally kept at zero for minimum stator
current operation.
3) For rotor field orientation, the instantaneous
position of rotor is required. This can be done by
using speed sensor or position estimation
technique in sensor less control.
4) Using the rotor position the sensed stator
current can be transformed to d-q axis currents.
The assumptions made in the modeling of PMSM
are
1) Magnetic saturation is neglected
2) The induced emf is sinusoidal
3) All the losses are negligible
The space phasor of the rotor currents in rotating
coordinates is given
        240120 j
rb
j
ryrr
r
r etietititi  (1)
  240120
22
jfjf
f
r
r e
i
e
i
iti 
(2)
Since there is no mmf sources along the q axis the
imaginary part of the above equation is zero and
hence
  f
r
r iti
2
3
 (3)
The voltage equation for a general ac machine is
given by
)(
0
ei
dt
d
Li
dt
d
Lirv
j
rsssss

 (4)
)(0
0
ei
dt
d
Li
dt
d
Lir
j
srrrr

 (5)
Since for PMSM rotor is permanent magnet, the
rotor side equation is insignificant. Using eqn (4) in
(5)
)
2
3
(
0
eI
dt
d
Li
dt
d
Lirv
j
fsssss

 (6)
Taking  ffo IL 
2
3 (7)
)(e
dt
d
i
dt
d
Lirv
j
fsssss

  (8)
Rotor field orientation
In rotor field orientation the rotating d axis
coincides with the rotor field axis. The voltage
equation for rotor field orientation can be obtained
from eqn (8) by multiplying it with e j  and
separating the real and imaginary parts.
iLi
dt
d
Lirv sqsesdssdssd
 (9)
 fesdsesqssqssq
iLi
dt
d
Lirv  (10)
The electromagnetic torque a P pole machine
developed by the machine is given by

 j
roSSssdfd
eiLiLi
p
m 
23
2 (11)
Complete dynamic model of PMSM
The dynamic equations are given below
iLi
dt
d
Lirv sqsesdssdssd
 (12)
 fesdsesqssqssq
iLi
dt
d
Lirv  (13)
mi
p
dt
d
J
lsqfm
 
23
2
(14)


edt
d
 (15)
CONTROL METHOD: -
(a) Sensorless control
(b) Sensor control through resolve
119 International Journal for Modern Trends in Science and Technology
Volume: 2 | Issue: 09 | September 2016 | ISSN: 2455-3778IJMTST
A) sensor less control
(16)
(17)
(18)
Voltage equation in αβ references
(19)
(20)
(21)
(22)
rotor position is given by
(23)
(24)
Fig 1. Matlab model of the scheme.
III. SPACE VECTOR MODULATION
The Space Vector Modulation is used to generate
the voltages applied to the stator phases. It uses a
special scheme to switch the power transistors to
generate pseudo sinusoidal currents in the stator
phases. For sinusoidal excitation the voltage space
vector traces a circle with constant speed. With
PWM the switching average voltage space vector
will traces a circle with constant
Simulation result
Fig.2 Plot between reference sine to actual sine
Fig 3. Voltages VsR, VsY, VsB
Fig 4. V(alpha),V beta,Vd,Vq
Fig 5. Speeds at 3000 rpm (isd, isq )
IV. DEVELOPMENT OF HIGH SPEED MODEL
Field weakening through voltage error method.
Fig 6. Mathematical model of voltage error method.
eiL
j
fsss

 
 cos  fsss iL
 sin  fsss iL
  ssss
dt
d
irv 
  ssss
dt
d
irv 
dtirv ssss
)( 
  
dtirv ssss
)( 
  













iLirv
iLirv
sssss
sssss
dt
dt


))((
))((
tan
1
e
dt
d


120 International Journal for Modern Trends in Science and Technology
Speed and Torque Control Challenge of PMSM
Fig 7. Simulation model of voltage error method and IGBT
response.
Fig 8. Flow Chart of the scheme.
V. RESULTS
Figure below shoes the Experimental and
simulation result.
Fig 9. Matlab simulation (speed,isq,isd,closeloop reference,
modulated line voltage)
VI. CONCLUSION
A high performance position and speed Sensorless
control method has been implemented using a
tms320f2407 DSP chip in order to achieve the high
performance such as the vector controller, the
svpwm scheme and current controller of the pmsm
drives are in dsp chip the assembly language
programming for implementation on dsp has
resulted in use of reduced hardware. Experimental
results also demonstrate that in step command
response and speed command response, the rotor
position of pmsm can fast track and dynamic
response very good at no load. Modifications in
control structure are easily possible by changing
the software to meet the requirement of specific
applications, this application can be used in
industrial servo application. But problem comes
when we load high rated machine, not possible to
run smoothly machine. This is the major issue in
PMSM motor in running condition.
REFERENCES
[1] M.H. Rashid, Handbook Of Power Electronics.
Academic Press, 2001.
[2] R.Krishnan, Permanent Magnet Synchronous and
Brushless DC Motor Drives. CRC Press, 2010.
[3] Bimal k. Bose, Power Electronics and Motor Drives.
Academic Press, 2006.
[4] Ping-Yi Lin Yen-Shin Lai “Novel Voltage Trajectory
Control for Flux Weakening Operation of Surface
Mounted PMSM Drives” Center for Power
Electronics, National Taipei University of Technology
1, Sec. 3, Chung-Hsiao E. Rd., Taipei, 106, Taiwan.
[5] Martin Staebler”TMS320F240 DSP Solution for
Obtaining Resolver Angular Position and
Speed”Application Report SPRA605 - February 2000
[6] TMS320LF/LC240xA DSP Controllers Reference
Guide, Literature Number: SPRU357C Revised May
2006.

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Speed and Torque Control Challenge of PMSM

  • 1. 117 International Journal for Modern Trends in Science and Technology Volume: 2 | Issue: 09 | September 2016 | ISSN: 2455-3778IJMTST Speed and Torque Control Challenge of PMSM Abhinav Kumar1 | A.K. Rohit2 | Rajesh Kumar3 1Department of Electrical Engineering, IIT Kharagpur, India. 2Department of Electrical Engineering, MANIT, Bhopal, India 3Department of Electrical Engineering, KNIT, Sultanapur, India This paper presents modeling and implementation Challenge of speed toqrue rotor field oriented control of permanent magnet synchronous machine (PMSM)drive. An experimental setup consisting of IGBT inverters and a -TMS320LF240 DSP based digital controller is developed in the laboratory in IIT Kharagpur to implement the control algorithms. A voltage model based flux observer is used for estimating the speed and position of PMSM. In order to get good starting characteristics a rotor initial position algorithm is also implemented in the control algorithm. For control purpose PMSM is consider like dc motor. The torque and speed in the dc motor can be controlled independently by controlling armature current and field current respectively ensures that dc motor has good dynamic performance. KEYWORDS: Permanent magnet synchronous machine (PMSM),Digital signal process(DSP),Insulated gate bipolar tranistor(IGBT). Copyright © 2016 International Journal for Modern Trends in Science and Technology All rights reserved. I. INTRODUCTION This paper shows Power consumption by electric motor in Worldwide, lots of the electricity is consumed by motors used in powers industrial facilities. According to report, the motor systems are responsible for 63% of all electricity consumed by industry and electric bill represents more than 97% of total motor operating costs. Rapidly increasing energy cost and global interest in reducing carbon dioxide emissions are encouraging industry to pay more attention to high-efficiency motors. Permanent Magnet (PM) motors have higher efficiency than induction motors because there are no copper losses of the rotor. But widespread use of the PM motors has been discouraged by price and requirement of a speed encoder. Low-cost high-performance CPUs and establishment of the speed sensor less control theory. demand for permanent magnet motors is increasing because of their high efficiency, wide driving range, high output torque per unit volume, etc. The materials used for making permanent magnets are Alnico (AlNi), Samarium Cobalt, Neodymium Iron Boron (NdFeB) etc. Of these materials Neodymium magnets has the highest flux density per unit volume. Synchronous motor drives are suitable for constant speed applications and its speed of operation depends only on the frequency of its stator supply. Synchronous motor with permanent magnet rotor is a good choice for applications like machine tool, robotics, electric vehicles, Traditional AC motor servo application, In field of wind energy generation, aerospace, etc. The advantages of PMSM over other motors are Higher Efficiency Higher torque to inertia ratio Compact size II. MODELING OF PERMANENT MAGNET SYNCHRONOUS MACHINE The permanent magnet synchronous motor consists of three phase stator similar to that of an induction machine and a rotor with permanent magnets. The machine characteristics depend on the type of the magnets used and the way they are located in the rotor. According to the type of rotor construction PMSM are classified as ABSTRACT
  • 2. 118 International Journal for Modern Trends in Science and Technology Speed and Torque Control Challenge of PMSM 1) Surface mounted PMSM 2) Inset magnet PMSM 3) Interior magnet PMSM The surface mounted PMSM is the simplest and widely used configuration. As the relative permeability of the permanent magnet material is almost equal to air, the surface mount PMSM is almost similar to a uniform air gap machine. For interior PMSM the permanent magnets are kept inside the rotor structure and therefore the air gap is not uniform. The control is very similar to that of the vector control of induction machine. Only difference is that the position of rotating reference frame can be directly sensed unlike that of the induction machine. The main features of closed loop control can be summarized as follows, 1)Torque control requires to be controlled. 2) field normally kept at zero for minimum stator current operation. 3) For rotor field orientation, the instantaneous position of rotor is required. This can be done by using speed sensor or position estimation technique in sensor less control. 4) Using the rotor position the sensed stator current can be transformed to d-q axis currents. The assumptions made in the modeling of PMSM are 1) Magnetic saturation is neglected 2) The induced emf is sinusoidal 3) All the losses are negligible The space phasor of the rotor currents in rotating coordinates is given         240120 j rb j ryrr r r etietititi  (1)   240120 22 jfjf f r r e i e i iti  (2) Since there is no mmf sources along the q axis the imaginary part of the above equation is zero and hence   f r r iti 2 3  (3) The voltage equation for a general ac machine is given by )( 0 ei dt d Li dt d Lirv j rsssss   (4) )(0 0 ei dt d Li dt d Lir j srrrr   (5) Since for PMSM rotor is permanent magnet, the rotor side equation is insignificant. Using eqn (4) in (5) ) 2 3 ( 0 eI dt d Li dt d Lirv j fsssss   (6) Taking  ffo IL  2 3 (7) )(e dt d i dt d Lirv j fsssss    (8) Rotor field orientation In rotor field orientation the rotating d axis coincides with the rotor field axis. The voltage equation for rotor field orientation can be obtained from eqn (8) by multiplying it with e j  and separating the real and imaginary parts. iLi dt d Lirv sqsesdssdssd  (9)  fesdsesqssqssq iLi dt d Lirv  (10) The electromagnetic torque a P pole machine developed by the machine is given by   j roSSssdfd eiLiLi p m  23 2 (11) Complete dynamic model of PMSM The dynamic equations are given below iLi dt d Lirv sqsesdssdssd  (12)  fesdsesqssqssq iLi dt d Lirv  (13) mi p dt d J lsqfm   23 2 (14)   edt d  (15) CONTROL METHOD: - (a) Sensorless control (b) Sensor control through resolve
  • 3. 119 International Journal for Modern Trends in Science and Technology Volume: 2 | Issue: 09 | September 2016 | ISSN: 2455-3778IJMTST A) sensor less control (16) (17) (18) Voltage equation in αβ references (19) (20) (21) (22) rotor position is given by (23) (24) Fig 1. Matlab model of the scheme. III. SPACE VECTOR MODULATION The Space Vector Modulation is used to generate the voltages applied to the stator phases. It uses a special scheme to switch the power transistors to generate pseudo sinusoidal currents in the stator phases. For sinusoidal excitation the voltage space vector traces a circle with constant speed. With PWM the switching average voltage space vector will traces a circle with constant Simulation result Fig.2 Plot between reference sine to actual sine Fig 3. Voltages VsR, VsY, VsB Fig 4. V(alpha),V beta,Vd,Vq Fig 5. Speeds at 3000 rpm (isd, isq ) IV. DEVELOPMENT OF HIGH SPEED MODEL Field weakening through voltage error method. Fig 6. Mathematical model of voltage error method. eiL j fsss     cos  fsss iL  sin  fsss iL   ssss dt d irv    ssss dt d irv  dtirv ssss )(     dtirv ssss )(                  iLirv iLirv sssss sssss dt dt   ))(( ))(( tan 1 e dt d  
  • 4. 120 International Journal for Modern Trends in Science and Technology Speed and Torque Control Challenge of PMSM Fig 7. Simulation model of voltage error method and IGBT response. Fig 8. Flow Chart of the scheme. V. RESULTS Figure below shoes the Experimental and simulation result. Fig 9. Matlab simulation (speed,isq,isd,closeloop reference, modulated line voltage) VI. CONCLUSION A high performance position and speed Sensorless control method has been implemented using a tms320f2407 DSP chip in order to achieve the high performance such as the vector controller, the svpwm scheme and current controller of the pmsm drives are in dsp chip the assembly language programming for implementation on dsp has resulted in use of reduced hardware. Experimental results also demonstrate that in step command response and speed command response, the rotor position of pmsm can fast track and dynamic response very good at no load. Modifications in control structure are easily possible by changing the software to meet the requirement of specific applications, this application can be used in industrial servo application. But problem comes when we load high rated machine, not possible to run smoothly machine. This is the major issue in PMSM motor in running condition. REFERENCES [1] M.H. Rashid, Handbook Of Power Electronics. Academic Press, 2001. [2] R.Krishnan, Permanent Magnet Synchronous and Brushless DC Motor Drives. CRC Press, 2010. [3] Bimal k. Bose, Power Electronics and Motor Drives. Academic Press, 2006. [4] Ping-Yi Lin Yen-Shin Lai “Novel Voltage Trajectory Control for Flux Weakening Operation of Surface Mounted PMSM Drives” Center for Power Electronics, National Taipei University of Technology 1, Sec. 3, Chung-Hsiao E. Rd., Taipei, 106, Taiwan. [5] Martin Staebler”TMS320F240 DSP Solution for Obtaining Resolver Angular Position and Speed”Application Report SPRA605 - February 2000 [6] TMS320LF/LC240xA DSP Controllers Reference Guide, Literature Number: SPRU357C Revised May 2006.