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International Journal of Research in Advent Technology, Vol.3, No.7, July 2015
E-ISSN: 2321-9637
1
Utilization of Plastic Waste and Iron Slag as Road
Filling Material
Vinay Kumar Sahu1
Assistant professor1
,
Mechanical Engineering Department1
,
Parthivi College of Engineering & Management, Bhilai-31
Email:vinaysahu.291088@gmail..com1
Abstract-The quantum of plastic waste in municipal solid waste is increasing due to increase in population,
development activities , urbanization and changes in life style which leading widespread trashing on the
landscape and it destroying environment life cycle. The disposal of plastic waste is harmful and become serious
problem due to their non-biodegradability and unaesthetic view .Apart from this at some places of rural as well
as in urban area the road become damaged (pits and holes) due to poor quality and not proper maintenance so
with proper utilization of plastic waste and iron slag we are preparing with the combination of 80% Plastic +
20% Iron Slag as a road filling material so that we can minimize the garbage of society as well as repair road
and prevent from minor or major accidents due to damaged road.
Index Terms- Municipal Solid Waste , Plastic , Iron slag.
1. INTRODUCTION
As in current scenario due to increase in
population, urbanization and other development
activities the uses of plastic or polythene are
continuously increases for daily use. After banned
through government still it is continuing in supply and
demand in market for domestic purpose. But the
proper disposal of these wastes is yet not properly
decided by any society or any government. For
properly utilization of it here we introduce
composition of iron slag and plastics. Plastics are
polymers, a very large molecule made up of smaller
units called monomers which are joined together in a
chain by a process called polymerization. The
polymers generally contain carbon and hydrogen
with, sometimes it includes other elements such as
oxygen, nitrogen, chlorine or fluorine. These plastics
are not just polymers which can be molded or
extruded into desired shapes but often contain
additives that improve their performance. According
to the polymer used, the synthetic and semi-synthetic
plastics can be designed with a broad variation in
properties that can be modified by the addition of
such additives [4,5]. And in other way Iron Slag is the
co-product of a Iron production controlled process,
,which results in a very uniform composition from
source to source. Iron slag cement does not contain
carbon and does not cause instability in the entrained
air content [3].
2. LITERATURE REVIEW
According to Tara sen et al. 2010 the waste materials
are fly ash, blast furnace slag, cement kiln dust and
phosphogypsum which are the industrial wastes
posing problems in the disposal and being deposited
near the industries in the state of Orissa. The
following are the conclusions made from the study:
i.Blast furnace slag has been used as a cementitious
binder in road construction.
ii. Blast furnace slag provides a great potential for
profitable use of this waste material and produces
alternate binder to cement.
iii Just as foundry slag has been used as a substitute
for native coarse aggregate in concrete mixtures, blast
furnace slag has also been used in asphalt mixtures.
iv. Many steel plants have used their slag as a
substitute for coarse aggregate in road construction
projects in and around the steel plants for a number of
years. In many cases, it has been used as the single
source of material for gravel road construction. In
other instances, it is used for roadbed, base course, or
sub base material [2].
Vatsal Patel et al. 2014 says in his research that most
of the paved roads in our country have granular sub
base and base; bituminous base and wearing courses.
The past practice of providing thin wearing coat of 20
mm premix carpet with seal coat was to allow
deformation in granular layers to take place once road
is opened to traffic. After the layers get compacted
then thick bituminous wearing course was provided.
Plastic is a very versatile material. Due to the
industrial revolution, and its large scale production
plastic seemed to be a cheaper and effective raw
material. Today, every vital sector of the economy
starting from agriculture to packaging, automobile,
electronics, electrical, building construction,
communication sectors has been virtually
International Journal of Research in Advent Technology, Vol.3, No.7, July 2015
E-ISSN: 2321-9637
16
revolutionized by the applications of plastics.
Waste plastic is ground and made into powder; 3 to 4
% plastic is mixed with the bitumen. Plastic increases
the melting point of the bitumen and makes the road
retain its flexibility during winters resulting in its long
life. Shredded plastic waste acts as a strong “binding
agent” for tar making the asphalt last long. By mixing
plastic with bitumen, the ability of the bitumen to
with-stand high temperature increases [1].
3. OBJECTIVE
As a social responsibility we should make our
province and nearby area clean and safe. Due to the
large usage of polythenes and plastics, land and water
sources area become pollute and also unaesthetic
view. As shown in fig 3.1 damaged road which
inviting for accident so with the help of above two
reference paper we get idea for utilization these
wastes in proper way for damaged road development.
Fig 3.1 Damaged road with pits and holes
4. METHODOLOGY
Accordingly proposed plan of my research firstly we
collect raw material i.e. the iron slag and plastic
waste. Plastics are in the form of polythene & bottles
from nearby area and then all plastics crushed in
proper specification crushed machine. After crushed
we get the plastics in fragmentary form .The iron slag
heated up to the temperature of 1600
C-1700
C in which
we mixed up the fragmented plastics. Melting forms
occurs in plastic during heating. The combination of
plastic and iron slag formed a slurry which instantly
use for road holes filling because solidification time is
very short. By the above mentioned method we have
already prepared a sample product with different
composition.
5. RESULT
Three tests have been tested by above method, first
test of 80% slag + 20% water mixture is not so hard
and easily destroyed when compressed, second test
60% slag + 20% Gypsum + 20% water mixture is also
not suitable and third 80% plastic + 20% slag as
shown in figure 5.1 is having some high Compressive
strength 8N/mm2
than other so it may be more
suitable and reliable as a road filling material.
Fig 5.1 Plastic & Slag mix Product with 3.0’x 2.0’x 1.5’
6. CONCLUSION & FUTURE SCOPE
By the using of proper method we can utilize the
unaesthetic wastes and prevent our province from
unplanned diseases and can also complete our social
responsibility after repairing road. For future scope
we are trying to convert and use of these waste as a
insulated material and use to cover roof top platform.
Acknowledgments
I am very much thankful to my dear students Rohit
Chalpe , Neeraj Kumar , Praveen Dewangan , Pramod
Yadav for helping me to collection of raw materials
and for further process also want to say thanks my
HOD Mr. Bhupesh Verma and Principal Dr.
B.D.Tharakan for supporting me .
REFERENCES
[1] Patel Vatsal et al. (2014): Utilization of Plastic
Waste in Construction of Roads, Vol. 3 Issue 4,
pp. 161-163.
[2] Sen Tara et al.(2010) Usage of Industrial Waste
Products in Village Road Construction Vol 1
Issue 2, pp. 122-126
[3] Lieuw Kie Song, M. R. and Emery, S. (2001).
“Preliminary Development of Slag as a Stabilised
Material for Labour Intensive Construction of
Roads.” Work 2001: First International
Conference on Employment Creation in
Development 2-5 April, 2001, University of the
Witwatersrand, South Africa.
[4] Mroueh, U. M., and Wahlstrom, M. (2002). “By-
Products and Recycled Materials in Earth
Construction in Finland ‒An Assessment of
Applicability.” Resources, Conservation and
Recycling, No. 35, , pp. 117‒129.
[5] S.S. Verma. (2008) “Roads from Plastic Waste”,
The Indian Concrete Journal, pp. 43-44.

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Paper id 37201511

  • 1. International Journal of Research in Advent Technology, Vol.3, No.7, July 2015 E-ISSN: 2321-9637 1 Utilization of Plastic Waste and Iron Slag as Road Filling Material Vinay Kumar Sahu1 Assistant professor1 , Mechanical Engineering Department1 , Parthivi College of Engineering & Management, Bhilai-31 Email:vinaysahu.291088@gmail..com1 Abstract-The quantum of plastic waste in municipal solid waste is increasing due to increase in population, development activities , urbanization and changes in life style which leading widespread trashing on the landscape and it destroying environment life cycle. The disposal of plastic waste is harmful and become serious problem due to their non-biodegradability and unaesthetic view .Apart from this at some places of rural as well as in urban area the road become damaged (pits and holes) due to poor quality and not proper maintenance so with proper utilization of plastic waste and iron slag we are preparing with the combination of 80% Plastic + 20% Iron Slag as a road filling material so that we can minimize the garbage of society as well as repair road and prevent from minor or major accidents due to damaged road. Index Terms- Municipal Solid Waste , Plastic , Iron slag. 1. INTRODUCTION As in current scenario due to increase in population, urbanization and other development activities the uses of plastic or polythene are continuously increases for daily use. After banned through government still it is continuing in supply and demand in market for domestic purpose. But the proper disposal of these wastes is yet not properly decided by any society or any government. For properly utilization of it here we introduce composition of iron slag and plastics. Plastics are polymers, a very large molecule made up of smaller units called monomers which are joined together in a chain by a process called polymerization. The polymers generally contain carbon and hydrogen with, sometimes it includes other elements such as oxygen, nitrogen, chlorine or fluorine. These plastics are not just polymers which can be molded or extruded into desired shapes but often contain additives that improve their performance. According to the polymer used, the synthetic and semi-synthetic plastics can be designed with a broad variation in properties that can be modified by the addition of such additives [4,5]. And in other way Iron Slag is the co-product of a Iron production controlled process, ,which results in a very uniform composition from source to source. Iron slag cement does not contain carbon and does not cause instability in the entrained air content [3]. 2. LITERATURE REVIEW According to Tara sen et al. 2010 the waste materials are fly ash, blast furnace slag, cement kiln dust and phosphogypsum which are the industrial wastes posing problems in the disposal and being deposited near the industries in the state of Orissa. The following are the conclusions made from the study: i.Blast furnace slag has been used as a cementitious binder in road construction. ii. Blast furnace slag provides a great potential for profitable use of this waste material and produces alternate binder to cement. iii Just as foundry slag has been used as a substitute for native coarse aggregate in concrete mixtures, blast furnace slag has also been used in asphalt mixtures. iv. Many steel plants have used their slag as a substitute for coarse aggregate in road construction projects in and around the steel plants for a number of years. In many cases, it has been used as the single source of material for gravel road construction. In other instances, it is used for roadbed, base course, or sub base material [2]. Vatsal Patel et al. 2014 says in his research that most of the paved roads in our country have granular sub base and base; bituminous base and wearing courses. The past practice of providing thin wearing coat of 20 mm premix carpet with seal coat was to allow deformation in granular layers to take place once road is opened to traffic. After the layers get compacted then thick bituminous wearing course was provided. Plastic is a very versatile material. Due to the industrial revolution, and its large scale production plastic seemed to be a cheaper and effective raw material. Today, every vital sector of the economy starting from agriculture to packaging, automobile, electronics, electrical, building construction, communication sectors has been virtually
  • 2. International Journal of Research in Advent Technology, Vol.3, No.7, July 2015 E-ISSN: 2321-9637 16 revolutionized by the applications of plastics. Waste plastic is ground and made into powder; 3 to 4 % plastic is mixed with the bitumen. Plastic increases the melting point of the bitumen and makes the road retain its flexibility during winters resulting in its long life. Shredded plastic waste acts as a strong “binding agent” for tar making the asphalt last long. By mixing plastic with bitumen, the ability of the bitumen to with-stand high temperature increases [1]. 3. OBJECTIVE As a social responsibility we should make our province and nearby area clean and safe. Due to the large usage of polythenes and plastics, land and water sources area become pollute and also unaesthetic view. As shown in fig 3.1 damaged road which inviting for accident so with the help of above two reference paper we get idea for utilization these wastes in proper way for damaged road development. Fig 3.1 Damaged road with pits and holes 4. METHODOLOGY Accordingly proposed plan of my research firstly we collect raw material i.e. the iron slag and plastic waste. Plastics are in the form of polythene & bottles from nearby area and then all plastics crushed in proper specification crushed machine. After crushed we get the plastics in fragmentary form .The iron slag heated up to the temperature of 1600 C-1700 C in which we mixed up the fragmented plastics. Melting forms occurs in plastic during heating. The combination of plastic and iron slag formed a slurry which instantly use for road holes filling because solidification time is very short. By the above mentioned method we have already prepared a sample product with different composition. 5. RESULT Three tests have been tested by above method, first test of 80% slag + 20% water mixture is not so hard and easily destroyed when compressed, second test 60% slag + 20% Gypsum + 20% water mixture is also not suitable and third 80% plastic + 20% slag as shown in figure 5.1 is having some high Compressive strength 8N/mm2 than other so it may be more suitable and reliable as a road filling material. Fig 5.1 Plastic & Slag mix Product with 3.0’x 2.0’x 1.5’ 6. CONCLUSION & FUTURE SCOPE By the using of proper method we can utilize the unaesthetic wastes and prevent our province from unplanned diseases and can also complete our social responsibility after repairing road. For future scope we are trying to convert and use of these waste as a insulated material and use to cover roof top platform. Acknowledgments I am very much thankful to my dear students Rohit Chalpe , Neeraj Kumar , Praveen Dewangan , Pramod Yadav for helping me to collection of raw materials and for further process also want to say thanks my HOD Mr. Bhupesh Verma and Principal Dr. B.D.Tharakan for supporting me . REFERENCES [1] Patel Vatsal et al. (2014): Utilization of Plastic Waste in Construction of Roads, Vol. 3 Issue 4, pp. 161-163. [2] Sen Tara et al.(2010) Usage of Industrial Waste Products in Village Road Construction Vol 1 Issue 2, pp. 122-126 [3] Lieuw Kie Song, M. R. and Emery, S. (2001). “Preliminary Development of Slag as a Stabilised Material for Labour Intensive Construction of Roads.” Work 2001: First International Conference on Employment Creation in Development 2-5 April, 2001, University of the Witwatersrand, South Africa. [4] Mroueh, U. M., and Wahlstrom, M. (2002). “By- Products and Recycled Materials in Earth Construction in Finland ‒An Assessment of Applicability.” Resources, Conservation and Recycling, No. 35, , pp. 117‒129. [5] S.S. Verma. (2008) “Roads from Plastic Waste”, The Indian Concrete Journal, pp. 43-44.