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Reducing False Alerts by improving
Vibrating Wire Strain Gauge Data
Quality using Fast Fourier Transform
International Conference on Deep
Excavations 2008
By:
G. H. Tan
Y. K. Poh
N.H. Osborne
C.C. Ng
J.M. Brownjohn
2
Content
•Real Time Monitoring & Alert System in
Deep Excavations in Singapore
•Main cause of False Alerts in
Construction sites
•Improving Data Quality without altering
the original raw data using the Fast
Fourier Transform Technique
3
Excavation Works in Close Proximity to Buildings have
Real Time Monitoring & Alerts Systems
4
What is Real Time Monitoring & Alert System?
Doctor tells the Nurse:
“Please monitor the patient
and call me immediately if
there is any change in his
condition.”
Hospital = Construction Site
Patient = Excavation works
Doctor = Consultant
Nurse = Instrumentation Specialist
Call Immediately = Real Time Monitoring of 10min
5
Real Time Monitoring & Alert requires:-
Real Time Sensor Measurement
Real Time Data Transmission
Real Time Data Processing
Real Time Data Analysis
Real Time Alert to the Right Person
If any part of the information flow gets
corrupted or fails, then the entire system
fails !
6
Real Time Monitoring & Alert
System gives SMS Alerts
within 10 minutes,hence
earlier reaction time for crisis
management
SMS
Alert
Important data
flow path
7
• VWSG is an important role in Real Time Monitoring
Systems
• Benefits of VWSG:
– More cost effective for automated real time system
– Man-less Real Time & Alert Capability
– Automated the entire monitoring process
Vibrating Wire Strain Gauges (VWSG)
8
Measures 92 VWSG & 4 Load Cells (92+ 4x4
VWSG + 96 ToC) per Data Logger at every 10
minutes.
It generates (92+16) x 24 x 6 = 15,552 VWSG
data points per day. Hence a 5% data corruption
can cause 777 false SMS alerts per day per
person !
Now False SMS Alerts becomes a major
challenge when Electromagnetic Interference
(EMI) can corrupt the Data Logger Readings
9
What causes Electro-Magnetic Interference (EMI)?
In ideal condition, data quality can be
maintained over 500m cable length
In reality, site conditions vary & data
corruption is common
Arc welding, power generators & high current AC wires,
exposed cable joints and ungrounded shielded cable ends
can cause EMI
10
0
500
1000
1500
2000
2500
00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00
Time
Load(kN)
SG Welding side
SG Non Welding side
Construction Impact - Welding
Load increase (600kN)
due to welding
Welding
Sudden decrease in load (400kN)
due to EMI effect of welding
SG on the side of
welding of strut
SG on the non welding
side of strut
Welding side
11
Impact of Electro-Magnetic Interference (EMI)
12
Alert
Trigger
Level
For 10 minutes measurement intervals, a re-confirmation is
only 20 minutes
Level
Is the data really moving
or is it a spike ?
13
VWSG
VW Signal
Conditioner
Data
Logger
Electro Magnetic
Interference
sources from Arc
Welding
Equipment,
Pumps, Motors,
Measured Data
is 1000 Hz
Analogue
Signals
Use of a Fast Fourier
Transform (FFT)
Spectrum Analyzer to
check the Signal to
Noise Ratio to verify
Quality of Signal
presented to the ADC
The reading is actually ?
= 1050 (Sensor) - 50 (Noise) ?
or
= 600 (Sensor) + 400 (Noise) ?
Frequency Domain Analysis
14
EMI Standard
EN50082-2
EN55011 ??
Try asking
your
friendly
Local
supplier
EMI Standard
EN50082-2
EN55011
EMI Standard
EN50082-2
EN55011
70dB 50 dB 90 dB 60 dB 96 dB ∞ dB ∞ dB
Sensor Wiring Conditioner Wiring 16Bit DAQ Digital Wire Computer
In the whole signal flow from Sensor to the Data
Logger, the weakest part is only 50 dB !
Signal to Noise Ratio in the
Data Flow Chain
Log
Scale
Value 1000
but at what
Signal to
Noise Ratio
?
Analog
Cable
standards
in Ideal
Conditions
Analog
Cable
Standards
in Ideal
Conditions
Cable
Carrying
Sensor
Data
In
Digital
Format
Computer
for Data
Processing
15
Information taken from the websites
of Three known Brands supplying
VWSG
Company A
Company B
Company C
16
One solution to improve the Data
Quality and reduce False alert is:-
•A different fundamental approach to the
VWSG measurement technique
•Discriminate the Wanted Signals from
the Unwanted Signals which Corrupt the
measurements
•Use a proven engineering approach
17
Signal Decomposition using Fourier Series (1800s !)
18
Field test to compare the data quality
measured using a standard data logger and
the Fast Fourier Transform method (Cooley
and Tukey , 1965)
19
Waveform from the output of the VWSG
Time Domain VWSG over 1.5 seconds
Time Domain VWSG when zoomed in
20
Comparison Data Quality showing the
Robustness of the FFT Measurement
method unaffected by EMI
Measurement results from
the well established data
logger with 100% data
corruption
Measurement results from
the new FFT method with
less than 0.17% error
True reading
is the Blue
dotted line
True reading
is the Blue
dotted line
21
VWSG
VW Signal
Conditioner
Data
Logger
Electro Magnetic
Interference
sources from Arc
Welding
Equipment,
Pumps, Motors,
Measured Data
is 1700 HzAnalogue
Signals
Frequency Domain Analysis
The reading is actually
910 Hz (Sensor) + 790 Hz (Noise) ?
22
Accepting Corrupt Data is
like going ahead in a
surgery when the X ray
film has spots and also
blur
What do I
do now ?
Clear Spots & Blur
23
Conclusions
+
Careful
planning in
Instruments
& Layout
Monitoring
System
installed &
Operate by
Qualified &
Experienced
specialist
+
Proactively
analyzing the
various
influencing
factors when
interpreting
data
=
High Quality
Information for
Successful field
measurement &
monitoring
24
Thank You

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Reducing False Alerts by Improving Strain Gauge Data Quality using Fast Fourier Transform

  • 1. 1 Reducing False Alerts by improving Vibrating Wire Strain Gauge Data Quality using Fast Fourier Transform International Conference on Deep Excavations 2008 By: G. H. Tan Y. K. Poh N.H. Osborne C.C. Ng J.M. Brownjohn
  • 2. 2 Content •Real Time Monitoring & Alert System in Deep Excavations in Singapore •Main cause of False Alerts in Construction sites •Improving Data Quality without altering the original raw data using the Fast Fourier Transform Technique
  • 3. 3 Excavation Works in Close Proximity to Buildings have Real Time Monitoring & Alerts Systems
  • 4. 4 What is Real Time Monitoring & Alert System? Doctor tells the Nurse: “Please monitor the patient and call me immediately if there is any change in his condition.” Hospital = Construction Site Patient = Excavation works Doctor = Consultant Nurse = Instrumentation Specialist Call Immediately = Real Time Monitoring of 10min
  • 5. 5 Real Time Monitoring & Alert requires:- Real Time Sensor Measurement Real Time Data Transmission Real Time Data Processing Real Time Data Analysis Real Time Alert to the Right Person If any part of the information flow gets corrupted or fails, then the entire system fails !
  • 6. 6 Real Time Monitoring & Alert System gives SMS Alerts within 10 minutes,hence earlier reaction time for crisis management SMS Alert Important data flow path
  • 7. 7 • VWSG is an important role in Real Time Monitoring Systems • Benefits of VWSG: – More cost effective for automated real time system – Man-less Real Time & Alert Capability – Automated the entire monitoring process Vibrating Wire Strain Gauges (VWSG)
  • 8. 8 Measures 92 VWSG & 4 Load Cells (92+ 4x4 VWSG + 96 ToC) per Data Logger at every 10 minutes. It generates (92+16) x 24 x 6 = 15,552 VWSG data points per day. Hence a 5% data corruption can cause 777 false SMS alerts per day per person ! Now False SMS Alerts becomes a major challenge when Electromagnetic Interference (EMI) can corrupt the Data Logger Readings
  • 9. 9 What causes Electro-Magnetic Interference (EMI)? In ideal condition, data quality can be maintained over 500m cable length In reality, site conditions vary & data corruption is common Arc welding, power generators & high current AC wires, exposed cable joints and ungrounded shielded cable ends can cause EMI
  • 10. 10 0 500 1000 1500 2000 2500 00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00 00:00:00 12:00:00 Time Load(kN) SG Welding side SG Non Welding side Construction Impact - Welding Load increase (600kN) due to welding Welding Sudden decrease in load (400kN) due to EMI effect of welding SG on the side of welding of strut SG on the non welding side of strut Welding side
  • 11. 11 Impact of Electro-Magnetic Interference (EMI)
  • 12. 12 Alert Trigger Level For 10 minutes measurement intervals, a re-confirmation is only 20 minutes Level Is the data really moving or is it a spike ?
  • 13. 13 VWSG VW Signal Conditioner Data Logger Electro Magnetic Interference sources from Arc Welding Equipment, Pumps, Motors, Measured Data is 1000 Hz Analogue Signals Use of a Fast Fourier Transform (FFT) Spectrum Analyzer to check the Signal to Noise Ratio to verify Quality of Signal presented to the ADC The reading is actually ? = 1050 (Sensor) - 50 (Noise) ? or = 600 (Sensor) + 400 (Noise) ? Frequency Domain Analysis
  • 14. 14 EMI Standard EN50082-2 EN55011 ?? Try asking your friendly Local supplier EMI Standard EN50082-2 EN55011 EMI Standard EN50082-2 EN55011 70dB 50 dB 90 dB 60 dB 96 dB ∞ dB ∞ dB Sensor Wiring Conditioner Wiring 16Bit DAQ Digital Wire Computer In the whole signal flow from Sensor to the Data Logger, the weakest part is only 50 dB ! Signal to Noise Ratio in the Data Flow Chain Log Scale Value 1000 but at what Signal to Noise Ratio ? Analog Cable standards in Ideal Conditions Analog Cable Standards in Ideal Conditions Cable Carrying Sensor Data In Digital Format Computer for Data Processing
  • 15. 15 Information taken from the websites of Three known Brands supplying VWSG Company A Company B Company C
  • 16. 16 One solution to improve the Data Quality and reduce False alert is:- •A different fundamental approach to the VWSG measurement technique •Discriminate the Wanted Signals from the Unwanted Signals which Corrupt the measurements •Use a proven engineering approach
  • 17. 17 Signal Decomposition using Fourier Series (1800s !)
  • 18. 18 Field test to compare the data quality measured using a standard data logger and the Fast Fourier Transform method (Cooley and Tukey , 1965)
  • 19. 19 Waveform from the output of the VWSG Time Domain VWSG over 1.5 seconds Time Domain VWSG when zoomed in
  • 20. 20 Comparison Data Quality showing the Robustness of the FFT Measurement method unaffected by EMI Measurement results from the well established data logger with 100% data corruption Measurement results from the new FFT method with less than 0.17% error True reading is the Blue dotted line True reading is the Blue dotted line
  • 21. 21 VWSG VW Signal Conditioner Data Logger Electro Magnetic Interference sources from Arc Welding Equipment, Pumps, Motors, Measured Data is 1700 HzAnalogue Signals Frequency Domain Analysis The reading is actually 910 Hz (Sensor) + 790 Hz (Noise) ?
  • 22. 22 Accepting Corrupt Data is like going ahead in a surgery when the X ray film has spots and also blur What do I do now ? Clear Spots & Blur
  • 23. 23 Conclusions + Careful planning in Instruments & Layout Monitoring System installed & Operate by Qualified & Experienced specialist + Proactively analyzing the various influencing factors when interpreting data = High Quality Information for Successful field measurement & monitoring