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TURNING SOLUTIONS FOR RAILWAY SECTOR
MAINTENANCE AND MANUFACTURING
Manufacturing of heavy-duty lathes with high added value.
GURUTZPE supplies horizontal lathes for machining strategic parts in
the most demanding industrial sectors.
With over 60 years of experience in the industry, GURUTZPE offers its
customers customised, and innovative manufacturing solutions of the
highest standards.
Etxe-tar Group
GURUTZPE is part of the Etxe-tar industrial group. With the
established diversity of various manufacturing sectors, which includes
knowledge, and human resources that make up the group. Exte-tar
provides substantial financial stability, to insure strong support, and
long-term success with major projects.
ABOUT US
References
Software & Tecnhology 4.0
Accessories
Turnkey Projects
Service
03
05
06
07
08
09
INDEX
Wheelset
GL13 | GL16
GLX13 | GLX16
Railway axle
GL10 | GL13
Railway wheel
GL10
Railway axle
GLX16
Railway wheel
GF13
MaintenanceManufacturingSolutions
GLx13 | GLx16
Horizontal lathe for the maintenance of wheelsets with
gearboxes, axle boxes, and integrated brake discs.
WHEELSET MAINTENANCE
3
CHARACTERISTICS
- Large chip section to avoid chip build-up.
- Tooling to support the transmission.
- Mechanisation of brake discs (allows machining with brake discs
still installed) (GLX range).
- Measuring probe and specific software.
- Option for double carriages with 2 turrets, and/or double
headstocks (machines are customised to customer
requirements).
- Option for full enclosure, with fume/mist extraction,
soundproofing, and double chip conveyor.
- Option for automatic workpiece loading/unloading system.
Technical characteristics
Maximum tread diameter	 mm
Axle length	 mm
Maximum workpiece weight	 t
Motor power S1/S6	 kw
Length x Width x Height (3m)	 m
Radial runout	 mm
	
GLX 13
850
3.000
6
39/51*
8,4 x 2,9 x 2,6
<0,10
1.150
3.000
10
51/71*
8,8 x 3,3 x 2,9
<0,10
GLX 16
* Optional.
Technical characteristics
Maximum tread diameter	 mm
Axle length	 mm
Maximum workpiece weight	 t
Motor power S1/S6	 kw
Length x Width x Height (3m)	 m
Radial runout	 mm	
	
GL 13
900
3.000
6
39/51*
8,6 x 2,8 x 2,6
<0,10
1.200
3.000
10
51/71*
9 x 3 x 2,8
<0,10
GL 16
GL13 | GL16
4
* Optional.
GL10 | GL13
High precision horizontal lathe for railway axle
maintenance.
AXLE MAINTENANCE
5
Technical characteristics
Swing over carriage	 mm
Swing over bed	 mm
Axle length	 mm
Maximum axle weight	 t
Main spindle nose adapter chuck	
Motor power S1/S6	 kw
Feed speed “X”/”Z”	 m/min
Length x Width x Height (3m)	m
	
GL 10
700
1.000
3.000
4
DIN 55026-A11
28
8 / 6
7,9 x 2,5 x 2
1.000
1.300
3.000
6
DIN 55026-A11
39
8 / 6
8,6 x 2,8 x 2,6
GL 13
CHARACTERISTICS
- Tooling to support the transmission.
- Mechanisation of brake discs (allows machining with brake
discs installed.
- Measuring probe with specific software.
- End working solutions. Option for grinding or burnishing the
seats.
- Option for automatic workpiece loading/unloading system.
GL10
Technical characteristics
Max. swing		 mm
Max. plate swing		 mm
Maximum weight without steadies		 t
Main spindle nose adapter chuck	
Motor power S1/S6		 kw
Feed speed “X”/”Z”		 m/min
Length x Width x Height (1m)		m
GL 10
High precision horizontal lathe for railway wheel
maintenance.
WHEEL MAINTENANCE
6
CHARACTERISTICS
- Excellent chip removal.
- Complete machining of the hub.
- Specific fastening solutions.
- Measuring probe with specific software.
- Option for automatic workpiece loading/unloading system.
1.000
1.250
3
DIN 55026-A11
28
8 / 6
5,9 x 2,5 x 2
GLX16
High-throughput horizontal lathe for railway axle
manufacturing.
AXLE MANUFACTURING
7
Technical characteristics
Swing over carriage	 mm
Swing over bed	 mm
Axle length	 mm
Maximum axle weight	 t
Main spindle nose adapter chuck	
Speed range	 rpm
Motor power S1/S6	 kw
Feed speed “X”/”Z”	 m/min
Length x Width x Height (3m)	m
GLX 16
700
1.000
3.000
10
DIN 55026-A15
0÷500
2x71
8 / 6
9,8 x 3,3 x 2,9
CHARACTERISTICS
- Double machining carriages, and double headstock (as required).
- Complete machining of the axle in one setup.
- Optional hydraulic steady rests to stiffen and increase the degree
of automation (drilling / milling / facing operations).
- Specific tooling using mobile points (to prevent tooling collisions).
- Large chip section, with finishing capabilities (roller burnishing or
grinding).
- Integration of the machine in automatic production cells.
- Option for full enclosure, with fume/mist extraction,
soundproofing, and double chip extractor.
GF13
CHARACTERISTICS
- Innovative vertical wheel manufacturing system with horizontal
lathe.
- Excellent chip management. Very high chip removal ratio (kg/h).
- Automatic wheel placement, and mounting system.
- Wheel (hub, and profile) measurement, with a verification
system.
- One or two machining turrets depending on production
requirements.
- Complete machining of profile, and hub.
- Flexibility to manage different wheel diameters.
- Integration of the machine in automatic production cells
(feeders, stackers, etc.).
High-throughput horizontal lathe for railway
wheel manufacturing.
WHEEL MANUFACTURING
8
Technical characteristics
Max. swing		 mm
Max. plate swing		 mm
Maximum weight without steadies		 t
Main spindle nose adapter chuck	
Speed range		 rpm
Motor power S1/S6		 kw
Feed speed “X”/”Z”		 m/min
Length x Width x Height (1m)		m
GF 13
1.300
1.600
3
DIN 55026-A15
0÷500
113
8 / 6
4,8 x 3,5 x 2,5
SOFTWARE & INDUSTRY 4.0
ACCESSORIES
TOOLS AND TOOL CARRIERS
Modularity of tool carriers, and tools. customised designs to fit tools
to prevent collisions, optimising the machining process, and increasing
productivity. Pre-machining, and Post-machining measurement systems.
CLAMPING SYSTEM
GURUTZPE offers specific solutions for the custom clamping of railway
parts. Personalised chucks to optimise workpiece loading-unloading, and
machining processes. Multi-purpose clamping claws to facilitate set-up
between different models of wheelsets, and wheels.
9
WORKPIECE LOADING AND UNLOADING SYSTEM
GURUTZPE offers automated loading, and unloading systems (to improve
process times, handling safety, and operational repeatability).
- Solutions adapted to the Industry 4.0 model (total machine sensor
management).
- Specific software for complete machining of the workpiece (axle,
wheel, disc, etc.) using pre-determined cycles for simple and intuitive
operation.
- 3D visualisation of the programmes to be run.
- Libraries of programmes.
- Specific information management using bar codes.
SERVICE
10
TRAINING
Customers can develop, and enhance
specific skills required to carry out certain
maintenance tasks that contributes to the
upkeep of the machines.
TECHNICAL SUPPORT
Whether providing support remotely, or
on site at your facility, our engineering
department is always available to help
solve any issues.
MAINTENANCE
Not all machines are the same, nor are
all working conditions equal. We design
custom maintenance programmes that are
adapted to the needs of each customer.
GURUTZPE combines key management experience in both
maintenance, and production by designing solutions for the
railway industry to provide flexibility, and productivity.
GURUTZPE offers not only custom solutions for machining one or
more parts using different levels of automation, but also includes
the design and execution of turnkey projects for complete
workpiece machining (axle or wheel) from raw products (forge).
TURNKEY PROJECTS
Gurutzpe©. All rights reserved. 07/2018. ENG
gurutzpe.com
GURUTZPE TURNING SOLUTIONS S.L.
Pol. Ind. Q8 ITZIAR-DEBA (SPAIN)
T +34 943 19 90 80
gurutzpe@gurutzpe.com
Steinbeisstraße 12
D - 73037 Göppingen
T: +49 (0)1604101161
v.hiersekorn@gurutzpe.com
CENTRAL
Fraz. San Martino Cantone Perotti 1
13865, Curino (BI)
T: +39 3489 667 620
f.pignolo@gurutzpe.com
Gurutzpe Italy
北京昌平区北七家高科技工业园
电话: 0086-10-81764768-109
手机: 0086-13693033639
传真: 0086-10-81764595
t.wang@gurutzpe.com
Gurutzpe China
Gurutzpe Germany
TOTAL Maquinas Operatrizes
Rua Dartagnan, 120 - São Bernardo do Campo - SP
CEP 09619-020
T: (55 11) 4177-3938
rogerio@totalmaquinas.com.br
Gurutzpe Brasil
22 Allée des basques
64500 Ciboure
T: +33 680 487 866
m.novat@gurutzpe.com
Gurutzpe France
Gurutzpe Россия
МариоФернандес,Москва,Ул.
Мневники, д.3,строение1,
Тел: 8 910 421 28 13
Моб: 7 910 421 28 13
m.fernandez@gurutzpe.com
Gurutzpe Rusia
1270 Rankin, Suite E
Troy, MI 48083 USA
T: (815) 282 3310
Cell: (815) 979 3758
b.spencer@gurutzpe.com
Gurutzpe USA
ORIENT ENTERPRISE
Unit 15/16/17, Building No. 9
Jogani Industrial Estate,
Chunabhatti, (E), Mumbai - 400022
T: +91 (022) 24056831/32
info@oriententerprise.com.in
Gurutzpe India

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CATALOGUE | GURUTZPE Turning Solutions for Railway Sector

  • 1. smart turning solutions TURNING SOLUTIONS FOR RAILWAY SECTOR MAINTENANCE AND MANUFACTURING
  • 2. Manufacturing of heavy-duty lathes with high added value. GURUTZPE supplies horizontal lathes for machining strategic parts in the most demanding industrial sectors. With over 60 years of experience in the industry, GURUTZPE offers its customers customised, and innovative manufacturing solutions of the highest standards. Etxe-tar Group GURUTZPE is part of the Etxe-tar industrial group. With the established diversity of various manufacturing sectors, which includes knowledge, and human resources that make up the group. Exte-tar provides substantial financial stability, to insure strong support, and long-term success with major projects. ABOUT US References
  • 3. Software & Tecnhology 4.0 Accessories Turnkey Projects Service 03 05 06 07 08 09 INDEX Wheelset GL13 | GL16 GLX13 | GLX16 Railway axle GL10 | GL13 Railway wheel GL10 Railway axle GLX16 Railway wheel GF13 MaintenanceManufacturingSolutions
  • 4. GLx13 | GLx16 Horizontal lathe for the maintenance of wheelsets with gearboxes, axle boxes, and integrated brake discs. WHEELSET MAINTENANCE 3 CHARACTERISTICS - Large chip section to avoid chip build-up. - Tooling to support the transmission. - Mechanisation of brake discs (allows machining with brake discs still installed) (GLX range). - Measuring probe and specific software. - Option for double carriages with 2 turrets, and/or double headstocks (machines are customised to customer requirements). - Option for full enclosure, with fume/mist extraction, soundproofing, and double chip conveyor. - Option for automatic workpiece loading/unloading system. Technical characteristics Maximum tread diameter mm Axle length mm Maximum workpiece weight t Motor power S1/S6 kw Length x Width x Height (3m) m Radial runout mm GLX 13 850 3.000 6 39/51* 8,4 x 2,9 x 2,6 <0,10 1.150 3.000 10 51/71* 8,8 x 3,3 x 2,9 <0,10 GLX 16 * Optional.
  • 5. Technical characteristics Maximum tread diameter mm Axle length mm Maximum workpiece weight t Motor power S1/S6 kw Length x Width x Height (3m) m Radial runout mm GL 13 900 3.000 6 39/51* 8,6 x 2,8 x 2,6 <0,10 1.200 3.000 10 51/71* 9 x 3 x 2,8 <0,10 GL 16 GL13 | GL16 4 * Optional.
  • 6. GL10 | GL13 High precision horizontal lathe for railway axle maintenance. AXLE MAINTENANCE 5 Technical characteristics Swing over carriage mm Swing over bed mm Axle length mm Maximum axle weight t Main spindle nose adapter chuck Motor power S1/S6 kw Feed speed “X”/”Z” m/min Length x Width x Height (3m) m GL 10 700 1.000 3.000 4 DIN 55026-A11 28 8 / 6 7,9 x 2,5 x 2 1.000 1.300 3.000 6 DIN 55026-A11 39 8 / 6 8,6 x 2,8 x 2,6 GL 13 CHARACTERISTICS - Tooling to support the transmission. - Mechanisation of brake discs (allows machining with brake discs installed. - Measuring probe with specific software. - End working solutions. Option for grinding or burnishing the seats. - Option for automatic workpiece loading/unloading system.
  • 7. GL10 Technical characteristics Max. swing mm Max. plate swing mm Maximum weight without steadies t Main spindle nose adapter chuck Motor power S1/S6 kw Feed speed “X”/”Z” m/min Length x Width x Height (1m) m GL 10 High precision horizontal lathe for railway wheel maintenance. WHEEL MAINTENANCE 6 CHARACTERISTICS - Excellent chip removal. - Complete machining of the hub. - Specific fastening solutions. - Measuring probe with specific software. - Option for automatic workpiece loading/unloading system. 1.000 1.250 3 DIN 55026-A11 28 8 / 6 5,9 x 2,5 x 2
  • 8. GLX16 High-throughput horizontal lathe for railway axle manufacturing. AXLE MANUFACTURING 7 Technical characteristics Swing over carriage mm Swing over bed mm Axle length mm Maximum axle weight t Main spindle nose adapter chuck Speed range rpm Motor power S1/S6 kw Feed speed “X”/”Z” m/min Length x Width x Height (3m) m GLX 16 700 1.000 3.000 10 DIN 55026-A15 0÷500 2x71 8 / 6 9,8 x 3,3 x 2,9 CHARACTERISTICS - Double machining carriages, and double headstock (as required). - Complete machining of the axle in one setup. - Optional hydraulic steady rests to stiffen and increase the degree of automation (drilling / milling / facing operations). - Specific tooling using mobile points (to prevent tooling collisions). - Large chip section, with finishing capabilities (roller burnishing or grinding). - Integration of the machine in automatic production cells. - Option for full enclosure, with fume/mist extraction, soundproofing, and double chip extractor.
  • 9. GF13 CHARACTERISTICS - Innovative vertical wheel manufacturing system with horizontal lathe. - Excellent chip management. Very high chip removal ratio (kg/h). - Automatic wheel placement, and mounting system. - Wheel (hub, and profile) measurement, with a verification system. - One or two machining turrets depending on production requirements. - Complete machining of profile, and hub. - Flexibility to manage different wheel diameters. - Integration of the machine in automatic production cells (feeders, stackers, etc.). High-throughput horizontal lathe for railway wheel manufacturing. WHEEL MANUFACTURING 8 Technical characteristics Max. swing mm Max. plate swing mm Maximum weight without steadies t Main spindle nose adapter chuck Speed range rpm Motor power S1/S6 kw Feed speed “X”/”Z” m/min Length x Width x Height (1m) m GF 13 1.300 1.600 3 DIN 55026-A15 0÷500 113 8 / 6 4,8 x 3,5 x 2,5
  • 10. SOFTWARE & INDUSTRY 4.0 ACCESSORIES TOOLS AND TOOL CARRIERS Modularity of tool carriers, and tools. customised designs to fit tools to prevent collisions, optimising the machining process, and increasing productivity. Pre-machining, and Post-machining measurement systems. CLAMPING SYSTEM GURUTZPE offers specific solutions for the custom clamping of railway parts. Personalised chucks to optimise workpiece loading-unloading, and machining processes. Multi-purpose clamping claws to facilitate set-up between different models of wheelsets, and wheels. 9 WORKPIECE LOADING AND UNLOADING SYSTEM GURUTZPE offers automated loading, and unloading systems (to improve process times, handling safety, and operational repeatability). - Solutions adapted to the Industry 4.0 model (total machine sensor management). - Specific software for complete machining of the workpiece (axle, wheel, disc, etc.) using pre-determined cycles for simple and intuitive operation. - 3D visualisation of the programmes to be run. - Libraries of programmes. - Specific information management using bar codes.
  • 11. SERVICE 10 TRAINING Customers can develop, and enhance specific skills required to carry out certain maintenance tasks that contributes to the upkeep of the machines. TECHNICAL SUPPORT Whether providing support remotely, or on site at your facility, our engineering department is always available to help solve any issues. MAINTENANCE Not all machines are the same, nor are all working conditions equal. We design custom maintenance programmes that are adapted to the needs of each customer. GURUTZPE combines key management experience in both maintenance, and production by designing solutions for the railway industry to provide flexibility, and productivity. GURUTZPE offers not only custom solutions for machining one or more parts using different levels of automation, but also includes the design and execution of turnkey projects for complete workpiece machining (axle or wheel) from raw products (forge). TURNKEY PROJECTS
  • 12. Gurutzpe©. All rights reserved. 07/2018. ENG gurutzpe.com GURUTZPE TURNING SOLUTIONS S.L. Pol. Ind. Q8 ITZIAR-DEBA (SPAIN) T +34 943 19 90 80 gurutzpe@gurutzpe.com Steinbeisstraße 12 D - 73037 Göppingen T: +49 (0)1604101161 v.hiersekorn@gurutzpe.com CENTRAL Fraz. San Martino Cantone Perotti 1 13865, Curino (BI) T: +39 3489 667 620 f.pignolo@gurutzpe.com Gurutzpe Italy 北京昌平区北七家高科技工业园 电话: 0086-10-81764768-109 手机: 0086-13693033639 传真: 0086-10-81764595 t.wang@gurutzpe.com Gurutzpe China Gurutzpe Germany TOTAL Maquinas Operatrizes Rua Dartagnan, 120 - São Bernardo do Campo - SP CEP 09619-020 T: (55 11) 4177-3938 rogerio@totalmaquinas.com.br Gurutzpe Brasil 22 Allée des basques 64500 Ciboure T: +33 680 487 866 m.novat@gurutzpe.com Gurutzpe France Gurutzpe Россия МариоФернандес,Москва,Ул. Мневники, д.3,строение1, Тел: 8 910 421 28 13 Моб: 7 910 421 28 13 m.fernandez@gurutzpe.com Gurutzpe Rusia 1270 Rankin, Suite E Troy, MI 48083 USA T: (815) 282 3310 Cell: (815) 979 3758 b.spencer@gurutzpe.com Gurutzpe USA ORIENT ENTERPRISE Unit 15/16/17, Building No. 9 Jogani Industrial Estate, Chunabhatti, (E), Mumbai - 400022 T: +91 (022) 24056831/32 info@oriententerprise.com.in Gurutzpe India