2. Wheels India Limited
Wheels India Limited (established in 1962) is one of the largest steel wheel manufacturers in the
world. The company is one among TVS Group, India’s largest auto component manufacturer.
Starting with a bus service in 1911, the TVS Group has grown to become one of India’s largest
business houses with businesses in two wheelers, vehicle dealerships, logistics, and auto
components.
3. About Wheels Company
Founded in 1962 (61 years old)
Global Employee Count – around 5K people
Wheels India Limited is company promoted by the TVS Group, India’s largest auto component manufacturers.
Starting with a bus service in 1911, the TVS Group has grown to become one of India’s largest business houses
with businesses in two wheelers, vehicle dealerships & logistics and auto components which had a turnover of
over USD 7 Billion (FY 2012-13).Wheels India (established in 1962) is one of the largest steel wheel
manufacturers in the world. The company had turnover of USD 375 Million (FY 2012-13) coming from the
segments of Cars/ UVs, Commercial vehicles, Tractors, Single Piece wheels and Construction & Earth Mover
wheels. The company also manufactures air suspension kits for trucks and buses.
Wheels India is a partner to various Global OEMs like Ford, Hyundai, Tata, Caterpillar, John Deere, Komatsu,
Hyundai Heavy Industries, Case New Holland, Leyland, Tafe, Suzuki, etc. The company has won various
awards which stands as a testament to its 'Quality First' policy, to name a few – CAT SQEP Silver Certification
2010, TPM Award & Certification, Toyota Supplier Award for Quality & Cost ’09 and Regional Contribution
Award from Toyota in 2013 Global Suppliers Convention.
4. Wheels India started production of wheels for commercial vehicles in 1962 at our plant in Padi, Chennai.
The company started the production of car and tractor wheels in Padi in 1965. In 1972, the company made
a foray into the construction equipment sector with Hindustan Motors (now CAT India). In 1982, the
company opened its second facility in Rampur for tractor wheels. Wheels India entered the wire wheel
business in 1988 and also entered the air suspension market under the brand “WILRIDE”.
ISO Certification
Wheels India has secured ISO 9001 Certification, ISO 14001, and ISO/TS 16949 Certified.
HEAVY VEHICLE WHEEL
Feature of Heavy Vehicle Wheel
Wheels for Heavy Vehicles (Trucks, Buses,
Light Commercial Vehicles, Trailers, Tippers
etc.)
PRODUCTS
FORGED ALUMINUM WHEELS
WIL produces Forged Aluminium wheels with the
state-of-the-art machinery to deliver the best
quality product. These products are sold under
the brand name of “Xlite”
5. LIGHT VEHICLE WHEEL
Feature of Light Vehicle Wheel
Wheels for Light Vehicles (Passenger Cars, Mini
Vans, SUV’s & MUV’s)
AGRICULTURAL APPLICATION WHEEL
Feature of Agricultural Application Wheel
Wheels for Agricultural Applications (Tractors,
Combines, Farm Equipment etc.)
OFF-ROAD CONSTRUCTION WHEEL
Feature of Off-Road Construction Wheel
Articulated Dump Trucks
WIRE WHEEL
Feature of Wire Wheel
Wire Wheels (For Contemporary, Classic &
Vintage Cars, MUV’s & SUV’s)
6. PRODUCTION & SERVICE DEPARTMENT
PRODUCTION MACHINERIES
CNC machines, revolutionizing industrial processes with precision and efficiency, have become indispensable
tools in today's manufacturing landscape.
Here are the Machines that had been handled and processed by our Industry:
7. TECHNICAL
MACHINE SPECIFICATIONS
• X-Axis Travel - 1040mm
• Y-Axis Travel - 600mm
• Z-Axis Travel - 500mm
• Table Size - 1250mm ×600mm
• T slot - 6×14×100mm
• Max Spindle Speed - 12,000rpm
• Spindle Taper - SK40 (DIN ISO
1940)
• Max Tool Length - 300mm
• No Tools In Magazine - 30
• Max Load On Table - 800kg
• Gap From Spindle
• Nose To Table - 622mm
• Control - HEIDENHAIN iTNC 530
• Coolant Tank Capacity - 400 Lts
DECKEL MAHO DMC 104V (Linear Vertical Machining Center)
This DECKEL MAHO DMC 104V linear Vertical
Machining Center was manufactured in Germany
in 2008. This machine has been on for 78610
hours, of which 34800 are spindle hours. This 3
axis machine can perform with a spindle speed
up to 18000 rpm and counts with a
Heidenheimer TNC I 530 control unit.
8. TECHNICAL
MACHINE SPECIFICATIONS
• X-Axis Travel - 630mm
• Y-Axis Travel - 500mm
• Z-Axis Travel - 500mm
• Table Size - 800×500mm
• T slot - 5×14×100mm
• Max Spindle Speed - 10,000rpm
• Spindle Taper - SK40 (DIN ISO 1940)
• Max Tool Length - 300mm
• No Of Tools in Magazine - 24
• Max Load On Table - 500kg
• Gap From Spindle Nose To Table - 650 mm
• Control - SIEMENS
• Coolant Tank Capacity - 300 Lts
DECKEL MAHO DMC 63V (Vertical Machining Center)
This DECKEL MAHO DMC 63V Vertical Machining Center was
manufactured in Germany in 2002 and has a total production time of
5112 hours. Operated through a SIEMENS SINUMERIK 810D
Control unit, this reliable machine has a max spindle speed of 8000
rpm. This DECKEL MAHO DMC 63V Vertical Machining Center was
manufactured in Germany in 2002 and has a total production time of
5112 hours. Operated through a SIEMENS SINUMERIK 810D
Control unit, this reliable machine has a max spindle speed of 8000 rpm.
9. WEBSTER & BENNETT (Vertical Turret Lathe 48”)
TECHNICAL
MACHINE SPECIFICATIONS
• X Axis Travel - 2150mm
• Z Axis Travel - 965mm
• Table Diameter - 1291mm
• Swing Diameter - 1499mm
• Max Speed Range - 100rpm
• Chuck Diameter - 1372mm
• Max Turning Diameter - 1448mm
• No of Tools - 5
• Gap From Spindle Nose To Table -
1499mm
• Control - SIEMENS
• Coolant Tank Capacity - 250 Lts
‘Vertical Turret Lathe Webster Bennett 48 inch’ machines are
used in many industrial applications.
10. ZAYER UNIVERSAL MILLING MACHINE
Universal milling machine ZAYER, Precisely engineered by
the brand of Spain, these Universal milling machines are
technically sound and are assures optimum performance.
These are straightened with cooling installation with 24V
lighting including machine lamp, dividing head, electric pump,
rotating table, Operation, head for vertical milling, and
Maintenance Documentation, which enables these to offer
smooth and error free operation.
TECHNICAL
MACHINE SPECIFICATIONS
X-Axis Travel - 1830mm
Y-Axis Travel - 1016mm
Z-Axis Travel - 1016mm
Table- 2200x800mm
T slot - 5×22×160mm
Max Spindle Speed - 1800rpm
Spindle Taper - ISO 50
Universal Head Tilt - 360degree
Max Load On Table - 4000kg
Gap From Spindle
Nose To Table - 870mm
Control - SIEMENS
Coolant Tank Capacity - 100 Lts
11. DANOBAT NA 750 CNC Lathe
TECHNICAL
MACHINE SPECIFICATIONS
The DANOBAT NA 750 CNC lathe was manufactured
in 2001 by the Spanish company Danobat S. Coop. The
machine with a power of 45 kW, processes a work piece
with a maximum turning diameter over the bed of 700
mm. The machine is equipped with: a DUPLOMATIC
tool head with a capacity of 12 tools, a tool measuring
probe and a SIEMENS Sinumerik CNC control.
• X Axis Travel - 375mm
• Z Axis Travel - 1500mm
• Chuck Diameter - 630mm
• Allowable dia over bed - 900mm
• Max Turning Diameter - 700mm
• Max Distance between Chuck and
Turret - 1450mm
• Turret Faces - 8
• Control- SIEMENS
• Coolant Tank Capacity - 300Lts
12. HWACHEON Machine
• X Axis Travel - 350mm
• Z Axis Travel - 790mm
• Distance between Table - 450mm
• Max Turning Diameter - 780mm
• Swing Over Bed - (dia symbol)820mm
• Chuck Diameter - 700mm
• Max Turning Length - 700mm
• No of Tools - 12
• Max Spindle Speed - 1500rpm
• Spindle Hole Taper - 1/20
• Spindle Diameter Size - (dia symbol)
100mm
• Boring Bar - (dia symbol)50mm
• Coolant Tank Capacity - 350Lts
TECHNICAL
MACHINE SPECIFICATIONS
13. OKUMA Turning Machine (Production)
TECHNICAL
MACHINE SPECIFICATIONS
• X Axis Travel - 850mm
• Z Axis Travel - 760mm
• Table Diameter - 450mm
• Max Spindle Speed - 600rpm
• Max Turning Diameter - 800mm
• Gap From Spindle Nose to Table -
1100mm
• Control - SIEMENS
• Max Load On Table - 800kg
• Coolant Tank Capacity - 450 Lts
14. Webster Bennett VTL
TECHNICAL
MACHINE SPECIFICATIONS
Webster Bennett VTL 1200 mm DH 48
Webster Bennett vertical turning lathe machines are
used in many industrial applications. These
machines are sternly verified on many parameters.
• X Axis Travel - 1350mm
• Z Axis Travel - 400mm
• Table Diameter - 920mm
• Max Spindle Speed - 212rpm
• Max Clamping Diameter - 850mm
• Min Clamping Diameter - 30mm
• Gap From Spindle Nose To Table -
550mm
• No of T slots - 12
• Max Load On Table - 500kg
• Control - SIEMENS
• Coolant Tank Capacity - 90Lts
15. DMJ 60V MONOBLOCK
X-Axis Travel - 630mm
Y-Axis Travel - 550mm
Z-Axis Travel - 550mm
C Rotary Axis -150°tilt (+30°to -120°)
Max Spindle Speed - 12,000 rpm
Spindle Taper - SK40 DIN 69871
Max Tool Length - 315mm
Rotary Table Speed - 40 rpm
Table Size – 1000x600mm
T- Slot - 9×14×63mm
No of Tools – 24
Max Load on Table – 850Kg
Control – SIEMENS Sinumerik 828D
Coolant Tank Capacity – 300 Lts
TECHNICAL
MACHINE SPECIFICATIONS
16. COORDINATE MEASURING MACHINE
The need of a coordinate measuring machine (CMM) is a device that
measures the geometry of physical objects by sensing discrete points on
the surface of the object with a probe. Various types of probes are used in
CMMs, the most common being mechanical and laser sensors, though
optical and white light sensors do exist. Depending on the machine, the
probe position may be manually controlled by an operator or it may be
computer controlled. CMMs typically specify a probe's position in terms of
its displacement from a reference position in a three-dimensional
Cartesian coordinate system.
Each axis has a sensor that monitors the position of the probe on that
axis, with typical accuracy in the order of microns. When the probe
contacts (or otherwise detects) a particular location on the object, the
machine samples the axis position sensors, thus measuring the location
of one point on the object's surface, as well as the 3-dimensional vector
of the measurement taken The points can be measured either manually
by an operator or automatically via Direct Computer Control (DCC) or
automatically using scripted programs; thus, an automated CMM is a
specialized form of industrial robot.
17. OUTER DIAMETER MIC INNER DIAMETER MOC
VNMA (30 Degree) DNMA & DNMG (55 Degree)
WNMG (80 Degree)
CARBIDE DRILL
19. Conclusion
Outcomes Learnt:
Understand the Organizational Structure of the company.
Develop work habits like tech-competence, professional attitude,
organization skills, active thinking, communicational skills and attitudes
necessary for job success.
Adapt and situate as per the industry norms.
