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Gearmotors  Industrial Gear Units  Frequency Inverters  Decentralised Systems  Servo Technology  Services
More Efficiency with
Drive Systems from SEW-EURODRIVE
Mining Industry
02 Mining Industry
SEW-EURODRIVE is familiar with the requirements of the mining industry.
You will find our products in surface mining as well as underground mining.
Additional services and benefits include:
•	 Training
•	 Plant surveys
•	 Commissioning
•	 Energy calculations
•	 Base plate design and manufacture
•	 Alignment of equipment
•	 Fitment of free-issue items
•	 Service & overhauls
SEW-EURODRIVE has earned a reputation
for reliable, robust products with a high
level of availability in the marketplace. A
number of operations around Australia are
equipped to service the mining industry.
At our Heavy Industrial Solutions division
in Melbourne we stock components and
assemble helical / bevel helical gear units
up to 175 kNm in output torque.
In addition,we stock components and assemble
planetary gear units up to 360 kNm. We also
provide servicing on these same gear units.
Our operations in Sydney, Brisbane and Perth
are all equipped to assemble gear units onto
drive bases, and to service gear units. All
branches have qualified engineers to assist in
all areas of technical support.
We drive the mining industry
03
Goldfields region, Western Australia
We Drive the Mining Industry- Globally
Mining Industry04
•	 Conveyor drivers
•	 Reclaimers
•	 Stackers
•	 Apron feeders
•	 Slurry pumps
•	 Screening processors/shakers
•	 Extractor fans
•	 Wet & dry cooling towers
•	 Fans
•	 Elevators
•	 Crushers
Machines and applications — Strong reliability for all mining sites
•	 Slewing drives
•	 Dredgers
•	 Buckets chain elevators
•	 Slewing drives
•	 Lifting devices
•	 Hoisting machinery
•	 Travel drives
•	 Kilns
•	 Rotary dryers
•	 Grinding mills
05
SEW-EURODRIVE’s “Mining Drive” gear unit, incorporates energy efficient features for an increased efficiency
and lower operating temparatures supplied as part of a 1100 kw conveyor package drive.
Mining Solutions06
P Series – Planetary gearmotors as a standardised series
A range of planetary gear units which offers the following benefits:
−	 Can transmit high torque
−	 Very compact design
−	 A high degree of torsional rigidity
−	 A large variance on the input side
−	 Variability in the gear reduction range
−	 Can be combined with the planetary gear unit in helical or helical-bevel
−	designs
−	 Local stock holding and assembly
−	 Available up to 500 kNm
EBD – Extended Bearing Distance
More efficiency for mixing and agitating applications
–   Consists of add-on components (such as stronger bearings), a larger
     diameter output shaft and an extended bottom bearing housing
– Additional housing effectively increases the distance between the top and 	
bottom bearings, adding strength and rigidity to the total unit
–   Suitable for agitators, mixers, aerators, dry-cooling towers or thickeners
–   Can also incorporate a drywell sealing system to prevent oil leakage at the    	
output shaft in vertical mounting positions
– Torque range of 16 – 48 kNm
X-Series
−	 Robust gear housing
−	 Reduced cost & weight due to high power density & finely stepped sizes
−	 Effective cooling systems
−	 Two mounting positions with single version (invertible)
−	 Flexible mounting capability
−	 Helical and helical-bevel
−	 Worldwide service
−	 Local stock holding and assembly
−	 Thermal housing option
−	 Torque range 58 – 475 kNm
Mining Drive
−	 Helical and bevel-helical gear units
−	 Purpose designed for increased thermal rating
−	 Reduced energy consumption
−	 Horizontal split housings
−	 Low running temperature
−	 Long oil life
−	 Safe-touch surface
−	 Torque range 58 – 475 kNm
Heavy Industrial Solutions
Heavy Industrial Solutions from SEW-EURODRIVE are available as standardised units, offering a high degree of customisation due
to their modular concept. Available as a stand-alone gear unit or integrated into a complete drive package, our Heavy Industrial
Solutions can be operated under difficult conditions and provide movement whenever high torque demand and maximum
reliability are required. Extremely high output torques are achieved with the five series of industrial gear units, designed to handle
a wide variety of applications in many different industries.
0307
MC Compact Series
Power in its most compact form
– Space saving parallel shaft gear units or right angle gear units
−   Compact helical and bevel helical gear units
−   Available in eight sizes
−   Local assembly
− Forced lubrication
−   Local stock holding
− Torque range of 6 – 48 kNm
Industrial gear integrated drive packages
–   Comprising closely  matched components; gear unit, couplings, 	 	
motor, drive base, guarding
– SEW engineered steel drive base locally designed for Australian 		
conditions
– All components mounted to base and laser aligned
– One order, one responsibility, “one stop shop”
Customised IG & XP Planetary
–   Custom gear units up to 60 tonnes in weight
–   Max torque to 5,000 kNm
–   Helical, bevel-helical, torque split units and planetary for extra heavy 	
duty mining, sugar and industrial applications
–   Housing sizes up to 8m long, 4m high
– All components made in-house with state of the art machine tools
– Factory load testing before dispatch available
Segmented Girth Gears
– Power: 2500 kW per pinion
– Diameter up to 16m
– Width up to 600mm
–   Maximum PLV 6 m/s
–   Accuracy ISO 8 (AGMA 9)
– F.E.M. Design to order
– ADI Material:
– Min. 1000 MPa Tensile
– Min 5% Elongation
08 Classic Product Range
RX and R series helical gear units and gearmotors
In line helical gear units offer optimum performance, minimising space requirements due to fine
graduation variety of torque ratings.
– Torque: 50 to 18,000 Nm
–   Power: 0.09 to 160 kW
–   Six single-stage sizes
–   Fourteen two-stage and three-stage sizes
– High efficiency independent of output speed
–   Extended output housing for agitator applications
Available designs:
– Single-stage or multi-stage
– Foot or flange-mounted
– Flange-mounted with extended bearing hub
Standard gear units and gearmotors
To solve your drive task, gear units and gearmotors from SEW-EURODRIVE are available in numerous sizes and reduction ratios. They transmit
power either in axial, parallel or with right angle power flow direction. Torque and permissible overhung loads are incomparably high in relation
to the structural volume of the gear unit. This is made possible by the compact and extremely rigid housing with its low weight and optimum
magnetic flux flow. The sealing surfaces are not subject to any load pressure as the force flows through the single piece housing. Your benefit:
a reliable gearmotor system with a long service life.
F series parallel shaft helical gear units and gearmotors
– Extra-slim parallel shaft helical gearmotors for use where space is limited.
– Torque: 87 to 18,000 Nm
– Power: 0.12 to 200 kW
– Very slim version in parallel shaft design
– High efficiency independent or output speed
Available designs:
– Foot or flange-mounted
– B5 or B14 flange-mounted
– Solid or hollow shaft
– Hollow shaft with keyed connection, shrink disk, splined hollow shaft or TorqLOC®
K series helical-bevel gear units and gearmotors
Angular helical-bevel gear units provide a reduced installation space requirement.
– Torque: 125 to 50,000 Nm
– Power: 0.12 to 200 kW
– Wear-free gearing
– High efficiency independent of input speed
Available designs:
– Foot or flange-mounted
– B5 or B14 flange-mounted
– Solid or hollow shaft
– Hollow shaft with keyed connection, shrink disk, splined hollow shaft or TorqLOC®
0309
MOVITRAC®
LTE B basic frequency inverter
– Cost effective solution for price sensitive applications
– Available in both single and 3-phase
– IP20 or IP66 enclosure
– 40 configurable parameters
–    Small physical size
–    Simple mechanical & electrical installation
– Powerful features
– Integrated key-pad
– Parameter module for data transfer
–    Fieldbus expandable via gateway option
– Power: 0.37 to 11 kW
MOVITRAC®
LTP standard frequency inverter	
– Wide range of application fields
–    Excellent motor control of Induction and permanent magnet motors
– Available for single phase or 3 phase supply voltage
– Enclosure rating IP55 or IP20
– Integrated key-pad
–   Extensive range of I/O and fieldbus communication interfaces
– High overload capacity
– Integrated RFI Filters
– Power 0.75 – 160 kW
Frequency Inverters
SEW-EURODRIVE’s range of frequency inverters are graded to suit simple speed control through to advanced positioning applications.
Through the various options and extensions, SEW’s frequency inverters can be tailored to suit a wide range of applications in a wide range
of industries. Furthermore, frequency inverter technology from SEW-EURODRIVE contributes to increased system efficiency and flexibility
in facilities around the world.
Service10
SEW-EURODRIVE Heavy Industrial Solutions Service Centres
Complete Drive Service from SEW-EURODRIVE
It makes sense that the people who originally build your product are the most capable of restoring it to its original condition, using genuine
parts together with approved manufacturing procedures. Since SEW-EURODRIVE’s Direct Repair Service does not compromise any of our
processes, every rebuild comes with a comprehensive 12 month warranty.
Our entire service portfolio is available for industrial gear units, so why not take advantage of the comprehensive technical expertise of a
global player to ensure reliability for you operation and process – worldwide. Our specialists will gladly provide assistance from start-up
through to modernisation—even for non-SEW-EURODRIVE gear units at an SEW Service Centre location.
Workshop Capabilities:
–	 Overhaul & repair of SEW-EURODRIVE IG gearboxes
–	 Assembly & alignment of new drive assemblies
–	 No-load testing – gearboxes only
Workshop Facilities*:
–	 Up to 50t overhead crane capacity
–	 100t-200t “roll-bed” press
–	 Large capacity electric oven
–	 Bearing induction heater
–	 No-load test rig- gearboxes only
–	 Wash bay & parts washer
–	 Epoxy painting & drying line
Your advantages:
–	 Complete service from one source for industrial gear units
–	 Delivery and repair program encompasses couplings, oil cooler, sensors and motors
–	 Individual complete solutions for your requirements of technical drive tasks
–	 Prevention of unscheduled production downtimes and standstills in conjunction with other CDS modules
–	 Maintenance and overhaul also for non- SEW-EURODRIVE products
–	 High availability of spare parts
–	 Cost and time savings thanks to professional maintenance, overhaul and modification
–	 Comprehensive 12 months parts and labour warranty
SEW-EURODRIVE IG Service Centres:
–	Melbourne
–	Sydney
–	Brisbane
–	Perth
*workshop facilities may vary from state to state
Gearmotors  Industrial Gear Units  Frequency Inverters  Decentralised Systems  Servo Technology  Services 11
SEW-EURODRIVE’s Heavy Industrial Solutions division in Tullamarine, Victoria
SEW-EURODRIVE is right here for you:
Melbourne (Head Office)
27 Beverage Drive
Tullamarine VIC 3043
Phone (03) 9933 1000
Fax (03) 9933 1003
Sydney
9-11 Sleigh Place
Wetherill Park NSW 2164
Phone (02) 9725 9900
Fax (02) 9725 9905
Brisbane
Unit 1, 34 Collinsvale Street
Rocklea QLD 4106
Phone (07) 3276 5100
Fax (07) 3276 5102
Townsville
12 Leyland Street
Garbutt QLD 4814
Phone (07) 4779 4333
Fax (07) 4779 5333
Perth
10 Colin Jamieson Drive
Welshpool WA 6106
Phone (08) 9251 4900
Fax (08) 9251 4903
Adelaide
9C Park Way
Mawson Lakes SA 5095
Phone (08) 8161 4000
Fax (08) 8161 4002
1300 SEW AUS
(1300 739 287) to be directed
to your nearest office
www.sew-eurodrive.com.au
mail@sew-eurodrive.com.au
SEW-EURODRIVE – Driving the world
SEW-EURODRIVE
Driving the world
Version: 07/13

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SEW_Australia _MiningBrochure_2013

  • 1. Gearmotors Industrial Gear Units Frequency Inverters Decentralised Systems Servo Technology Services More Efficiency with Drive Systems from SEW-EURODRIVE Mining Industry
  • 2. 02 Mining Industry SEW-EURODRIVE is familiar with the requirements of the mining industry. You will find our products in surface mining as well as underground mining. Additional services and benefits include: • Training • Plant surveys • Commissioning • Energy calculations • Base plate design and manufacture • Alignment of equipment • Fitment of free-issue items • Service & overhauls SEW-EURODRIVE has earned a reputation for reliable, robust products with a high level of availability in the marketplace. A number of operations around Australia are equipped to service the mining industry. At our Heavy Industrial Solutions division in Melbourne we stock components and assemble helical / bevel helical gear units up to 175 kNm in output torque. In addition,we stock components and assemble planetary gear units up to 360 kNm. We also provide servicing on these same gear units. Our operations in Sydney, Brisbane and Perth are all equipped to assemble gear units onto drive bases, and to service gear units. All branches have qualified engineers to assist in all areas of technical support. We drive the mining industry
  • 4. We Drive the Mining Industry- Globally Mining Industry04 • Conveyor drivers • Reclaimers • Stackers • Apron feeders • Slurry pumps • Screening processors/shakers • Extractor fans • Wet & dry cooling towers • Fans • Elevators • Crushers Machines and applications — Strong reliability for all mining sites • Slewing drives • Dredgers • Buckets chain elevators • Slewing drives • Lifting devices • Hoisting machinery • Travel drives • Kilns • Rotary dryers • Grinding mills
  • 5. 05 SEW-EURODRIVE’s “Mining Drive” gear unit, incorporates energy efficient features for an increased efficiency and lower operating temparatures supplied as part of a 1100 kw conveyor package drive.
  • 6. Mining Solutions06 P Series – Planetary gearmotors as a standardised series A range of planetary gear units which offers the following benefits: − Can transmit high torque − Very compact design − A high degree of torsional rigidity − A large variance on the input side − Variability in the gear reduction range − Can be combined with the planetary gear unit in helical or helical-bevel − designs − Local stock holding and assembly − Available up to 500 kNm EBD – Extended Bearing Distance More efficiency for mixing and agitating applications – Consists of add-on components (such as stronger bearings), a larger diameter output shaft and an extended bottom bearing housing – Additional housing effectively increases the distance between the top and bottom bearings, adding strength and rigidity to the total unit – Suitable for agitators, mixers, aerators, dry-cooling towers or thickeners – Can also incorporate a drywell sealing system to prevent oil leakage at the output shaft in vertical mounting positions – Torque range of 16 – 48 kNm X-Series − Robust gear housing − Reduced cost & weight due to high power density & finely stepped sizes − Effective cooling systems − Two mounting positions with single version (invertible) − Flexible mounting capability − Helical and helical-bevel − Worldwide service − Local stock holding and assembly − Thermal housing option − Torque range 58 – 475 kNm Mining Drive − Helical and bevel-helical gear units − Purpose designed for increased thermal rating − Reduced energy consumption − Horizontal split housings − Low running temperature − Long oil life − Safe-touch surface − Torque range 58 – 475 kNm Heavy Industrial Solutions Heavy Industrial Solutions from SEW-EURODRIVE are available as standardised units, offering a high degree of customisation due to their modular concept. Available as a stand-alone gear unit or integrated into a complete drive package, our Heavy Industrial Solutions can be operated under difficult conditions and provide movement whenever high torque demand and maximum reliability are required. Extremely high output torques are achieved with the five series of industrial gear units, designed to handle a wide variety of applications in many different industries.
  • 7. 0307 MC Compact Series Power in its most compact form – Space saving parallel shaft gear units or right angle gear units − Compact helical and bevel helical gear units − Available in eight sizes − Local assembly − Forced lubrication − Local stock holding − Torque range of 6 – 48 kNm Industrial gear integrated drive packages – Comprising closely matched components; gear unit, couplings, motor, drive base, guarding – SEW engineered steel drive base locally designed for Australian conditions – All components mounted to base and laser aligned – One order, one responsibility, “one stop shop” Customised IG & XP Planetary – Custom gear units up to 60 tonnes in weight – Max torque to 5,000 kNm – Helical, bevel-helical, torque split units and planetary for extra heavy duty mining, sugar and industrial applications – Housing sizes up to 8m long, 4m high – All components made in-house with state of the art machine tools – Factory load testing before dispatch available Segmented Girth Gears – Power: 2500 kW per pinion – Diameter up to 16m – Width up to 600mm – Maximum PLV 6 m/s – Accuracy ISO 8 (AGMA 9) – F.E.M. Design to order – ADI Material: – Min. 1000 MPa Tensile – Min 5% Elongation
  • 8. 08 Classic Product Range RX and R series helical gear units and gearmotors In line helical gear units offer optimum performance, minimising space requirements due to fine graduation variety of torque ratings. – Torque: 50 to 18,000 Nm – Power: 0.09 to 160 kW – Six single-stage sizes – Fourteen two-stage and three-stage sizes – High efficiency independent of output speed – Extended output housing for agitator applications Available designs: – Single-stage or multi-stage – Foot or flange-mounted – Flange-mounted with extended bearing hub Standard gear units and gearmotors To solve your drive task, gear units and gearmotors from SEW-EURODRIVE are available in numerous sizes and reduction ratios. They transmit power either in axial, parallel or with right angle power flow direction. Torque and permissible overhung loads are incomparably high in relation to the structural volume of the gear unit. This is made possible by the compact and extremely rigid housing with its low weight and optimum magnetic flux flow. The sealing surfaces are not subject to any load pressure as the force flows through the single piece housing. Your benefit: a reliable gearmotor system with a long service life. F series parallel shaft helical gear units and gearmotors – Extra-slim parallel shaft helical gearmotors for use where space is limited. – Torque: 87 to 18,000 Nm – Power: 0.12 to 200 kW – Very slim version in parallel shaft design – High efficiency independent or output speed Available designs: – Foot or flange-mounted – B5 or B14 flange-mounted – Solid or hollow shaft – Hollow shaft with keyed connection, shrink disk, splined hollow shaft or TorqLOC® K series helical-bevel gear units and gearmotors Angular helical-bevel gear units provide a reduced installation space requirement. – Torque: 125 to 50,000 Nm – Power: 0.12 to 200 kW – Wear-free gearing – High efficiency independent of input speed Available designs: – Foot or flange-mounted – B5 or B14 flange-mounted – Solid or hollow shaft – Hollow shaft with keyed connection, shrink disk, splined hollow shaft or TorqLOC®
  • 9. 0309 MOVITRAC® LTE B basic frequency inverter – Cost effective solution for price sensitive applications – Available in both single and 3-phase – IP20 or IP66 enclosure – 40 configurable parameters – Small physical size – Simple mechanical & electrical installation – Powerful features – Integrated key-pad – Parameter module for data transfer – Fieldbus expandable via gateway option – Power: 0.37 to 11 kW MOVITRAC® LTP standard frequency inverter – Wide range of application fields – Excellent motor control of Induction and permanent magnet motors – Available for single phase or 3 phase supply voltage – Enclosure rating IP55 or IP20 – Integrated key-pad – Extensive range of I/O and fieldbus communication interfaces – High overload capacity – Integrated RFI Filters – Power 0.75 – 160 kW Frequency Inverters SEW-EURODRIVE’s range of frequency inverters are graded to suit simple speed control through to advanced positioning applications. Through the various options and extensions, SEW’s frequency inverters can be tailored to suit a wide range of applications in a wide range of industries. Furthermore, frequency inverter technology from SEW-EURODRIVE contributes to increased system efficiency and flexibility in facilities around the world.
  • 10. Service10 SEW-EURODRIVE Heavy Industrial Solutions Service Centres Complete Drive Service from SEW-EURODRIVE It makes sense that the people who originally build your product are the most capable of restoring it to its original condition, using genuine parts together with approved manufacturing procedures. Since SEW-EURODRIVE’s Direct Repair Service does not compromise any of our processes, every rebuild comes with a comprehensive 12 month warranty. Our entire service portfolio is available for industrial gear units, so why not take advantage of the comprehensive technical expertise of a global player to ensure reliability for you operation and process – worldwide. Our specialists will gladly provide assistance from start-up through to modernisation—even for non-SEW-EURODRIVE gear units at an SEW Service Centre location. Workshop Capabilities: – Overhaul & repair of SEW-EURODRIVE IG gearboxes – Assembly & alignment of new drive assemblies – No-load testing – gearboxes only Workshop Facilities*: – Up to 50t overhead crane capacity – 100t-200t “roll-bed” press – Large capacity electric oven – Bearing induction heater – No-load test rig- gearboxes only – Wash bay & parts washer – Epoxy painting & drying line Your advantages: – Complete service from one source for industrial gear units – Delivery and repair program encompasses couplings, oil cooler, sensors and motors – Individual complete solutions for your requirements of technical drive tasks – Prevention of unscheduled production downtimes and standstills in conjunction with other CDS modules – Maintenance and overhaul also for non- SEW-EURODRIVE products – High availability of spare parts – Cost and time savings thanks to professional maintenance, overhaul and modification – Comprehensive 12 months parts and labour warranty SEW-EURODRIVE IG Service Centres: – Melbourne – Sydney – Brisbane – Perth *workshop facilities may vary from state to state
  • 11. Gearmotors Industrial Gear Units Frequency Inverters Decentralised Systems Servo Technology Services 11 SEW-EURODRIVE’s Heavy Industrial Solutions division in Tullamarine, Victoria
  • 12. SEW-EURODRIVE is right here for you: Melbourne (Head Office) 27 Beverage Drive Tullamarine VIC 3043 Phone (03) 9933 1000 Fax (03) 9933 1003 Sydney 9-11 Sleigh Place Wetherill Park NSW 2164 Phone (02) 9725 9900 Fax (02) 9725 9905 Brisbane Unit 1, 34 Collinsvale Street Rocklea QLD 4106 Phone (07) 3276 5100 Fax (07) 3276 5102 Townsville 12 Leyland Street Garbutt QLD 4814 Phone (07) 4779 4333 Fax (07) 4779 5333 Perth 10 Colin Jamieson Drive Welshpool WA 6106 Phone (08) 9251 4900 Fax (08) 9251 4903 Adelaide 9C Park Way Mawson Lakes SA 5095 Phone (08) 8161 4000 Fax (08) 8161 4002 1300 SEW AUS (1300 739 287) to be directed to your nearest office www.sew-eurodrive.com.au mail@sew-eurodrive.com.au SEW-EURODRIVE – Driving the world SEW-EURODRIVE Driving the world Version: 07/13