This safety report from PT. SP Manufacturing identifies 14 potential safety hazards at their Batam facility. The hazards include issues with lifting equipment like broken turn signals on a stacker, missing rearview mirrors, and lack of fire extinguishers. Other hazards involve improper storage of boxes, blocked emergency exits, expired eyewash solution, unguarded machinery, improper licensing of equipment operators, loose fittings on air tanks, damaged flue pipes on a generator, chemical spills, dust accumulation, improper mask use, and exit doors that do not open outward. Control measures are proposed for each hazard along with responsible parties and planned completion dates. An additional suggestion involves installing an emergency shutoff button for generators.
1. SAFETY REPORT
PT. SP Manufacturing - Batam
1
What’s the purpose of safety report…???
to ensure all employees aware about safety.
make improvements in accordance to the findings.
meet government requirements of effort in maintaining
occupational health and safety in the workplace (Act. No.1 / 1970)
form of seriousness of the management in protecting all
employees from a work accident.
Audited By : Fahrizal Nasution
2. 1. Stacker (Lifting transport Equipment).
2
Post / Area :
Logistic/Store.
Hazard Identification :
- Stacker turn
signal/lamp broken.
Potential Risk :
- collisions.
Risk Control :
- Change/repair.
Status : Open.
PIC : Wang.
Date Closed : ………?
3. 3
2. Stacker (Lifting transport Equipment).
Post / Area :
Logistic/Store.
Hazard Identification :
- Stacker rearview
mirror broken.
Potential Risk :
- bumping into others at
store area.
Risk Control :
- Change.
Status : Open.
PIC : Wang.
Date Closed : ………?
4. 4
3. No Fire Extinguisher on Stacker.
Post / Area : Logistic/Store.
Hazard Identification :
- No Fire extinguisher on stacker .
Potential Risk :
- In case of fire in the stacker or area
near stacker .
Risk Control :
- Must be provide / install.
Status : Open.
PIC : Wang.
Date Closed : ………?
5. 5
4. Height of Boxes Exceeded.
Post / Area :
Logistic/Store.
Hazard Identification :
- On top of rack, boxes over
height .
Potential Risk :
- collapse / fall and hit someone
else
Risk Control :
- 1.8M (Safety purpose).
Status : Open.
PIC : Wang.
Date Closed : ………?
6. 6
5. Emergency Exit Door Blocking.
Post / Area :
Logistic/Store.
Hazard Identification :
- Emergency Exit Door
still Blocking.
Potential Risk :
- slow evacuation in the event
of an emergency.
Risk Control :
- free from objects that
obstructs.
Status : Open.
PIC : Wang.
Date Closed : ………?
7. 7
6. Eyewash liquid no make sense.
Post / Area : Eyewash
Station.
Hazard Identification :
- Eyewash liquid production date no
make sense, received 27 October'14,
while the production date is
November 14th ‘
Potential Risk :
- potentially resulting in pain in
the eyes and skin.
Risk Control :
- Replace and recommend to find
other supplier for the next order
since this fatal error.
Status : Open.
PIC : Lusi / User.
Date Closed : ………?
8. 8
7. Auto splice Machine #2 and #4.
Post / Area : WH
Production.
Hazard Identification :
- Auto splice M/C No. 2 and No. 4
protective cover is not installed.
Potential Risk :
- Hand pinched, electrical shock,
etc..
Risk Control :
- Install cover
Status : Open.
PIC : Jaliber/Burhan.
Date Closed : ………?
9. 9
8. No Use License (S.I.O) on Badge.
Post / Area : Logistic / Store.
Hazard Identification :
- Storeman no use license (SIO) on badge
when operate lifting / transport
equipment (Stacker)..
Potential Risk :
- used by others store who do not
have license (SIO) may cause
damage and accidents
Risk Control :
- To all storeman that use stacker
must have license and paired on a
badge (license copy).
Status : Open.
PIC : Wang /Verini.
Date Closed : ………?
S.I.O = SURAT IZIN OPERATOR.
10. 10
9. Air receiver Tank (Fastening air outlet loose).
Post / Area : Compressor
Room.
Hazard Identification :
- Fastening Air Outlet at air
receiver tank loose.
Potential Risk :
- leaks that may cause an explosion.
Risk Control :
- tensioned.
Status : Open.
PIC : Ayong / Contractor.
Date Closed : ………?
11. 11
10. Genset (Flue pipe damage).
Post / Area : Genset.
Hazard Identification :
- Flue pipe damage.
Potential Risk :
- Leakage emissions, Excess
vibration, room temperature is
higher potential for a fire or
explosion..
Risk Control :
- Change.
Status : Open.
PIC : Ayong / Burhan.
Date Closed : ………?
12. 12
11.Chemical Waste Container (Spill).
Post / Area : Washing
Room.
Hazard Identification :
- Chemical Spillage outside washing
room.
Potential Risk :
- environmental damage.
Risk Control :
- Change Container or build water
treatment.
Status : Open.
PIC : Alboin / Verini.
…….To Drain Date Closed : ………?
13. 13
12. Residual dust.
Post / Area : WH
Maintenance Room.
Hazard Identification :
- Many residual dust plywood, from
cutting drilling.
Potential Risk :
- it can lead occupational diseases.
(Cough, TBC, etc.)
Risk Control :
- the cutting and drilling are carried out
in the area of facility (outside).
Status : Open.
PIC : Jaliber / Burhan / Ayong.
Date Closed : ………?
14. 14
13. Masker is not used properly.
Post / Area : WH
Maintenance Room.
Hazard Identification :
- Some of the operator do not use
masker properly.
Potential Risk :
- it can lead occupational diseases.
(Cough, TBC, etc.)
Risk Control :
- Masker must be use properly (Control
by Leader, S’visor, Manager).
Status : Open.
PIC : H.O.D related.
Date Closed : TBA.
15. 15
14. Exit Door.
Post / Area : All Emergency
Exit door.
Hazard Identification :
- Emergency Exit door, the direction do
not open outwards / swing out.
Potential Risk :
- slow evacuation in the event of an
emergency.
Risk Control :
- Suggest change the direction (swing
out).
Status : Open.
PIC : Facility.
Date Closed : TBA.
16. 16
Others Suggestion for improved to prevent
an accidents.
Genset Emergency Button.
Emergency
Button
17. 17
Others Suggestion for improved to prevent
an accidents.
Background the potential occurrence ;
When there is a fire or explosion in
the genset, it will not be easy to
turn off immediately or may not be
due to the high risks that can result
in an accident on a technician or
engineer.
18. 18
Others Suggestion for improved to prevent
an accidents.
Improvement to be planned ;
Install emergency button as a safety switch at
different location especially outdoor genset
room.
Suggest to install
in this location.