Estratégias de Engenharia e Manufatura para a Indústria 4.0

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EstainformaçãoépropriedadedaEmbraerenãopodeserusadaoureproduzidasemautorizaçãoporescrito.
Auro Chagas
Sr Engineer Digital Engineering
& Manufacturing Technologies
Estratégias de Engenharia e
Manufatura para a Indústria 4.0
ProIndústria 2019
22-23 outubro - Fórum de Negócios e Educação para a Indústria Digital

2. EMBRAER
3rd largest commercial
jets manufacturer in the
world
18.000 employees
More than 8.000 aircrafts
delivered

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OUR CHALLENGE
E-JETS E2

6. DIGITAL HISTORY

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I N N O VAT I O N
V E RT I C A L S
E L E C T R I F I C AT I O N
A U TO N O M Y
A D VA N C E D D E S I G N & M A N U FA C T U R I N G
U R B A N M O B I L I T Y
A I & D ATA S C I E N C E
C Y B E R S E C U R I T Y
PA S S E N G E R E X P E R I E N C E
A I R C R A F T E F F I C I E N C Y
P L AT F O R M - B A S E D S E RV I C E S
ThisinformationispropertyofEmbraerandcannotbeusedorreproducedwithoutwrittenpermission.

8. DIGITAL FUTURE

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THE DIGITAL VALUE CHAIN
DESIGN MANUFACTURE SERVICE
DESIGN PROTOTYPECONCEPT SUPPLY TESTBUILDCERTIFY QUALITY SUPPORT EVOLVE

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DESIGN MANUFACTURE SERVICE
DESIGN PROTOTYPECONCEPT SUPPLY TESTBUILDCERTIFY QUALITY SUPPORT EVOLVE
Digital Thread
THE DIGITAL VALUE CHAIN

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DESIGN MANUFACTURE SERVICE
Smart
Generative
Design AR/VR Mixed
Reality
Additive
Manufacturing
HPC
Robotics
Digital Twin AGV
Artificial
Intelligence
Analytics
Simulation &
Optimization
KBE/RPA
(I)IoT
Cloud
Computing
Vertical &
Horizontal
Integration
Design Thinking,
Agile, Lean
DESIGN PROTOTYPECONCEPT SUPPLY TESTBUILDCERTIFY QUALITY SUPPORT EVOLVE
Digital Thread
THE DIGITAL VALUE CHAIN

12. ThisinformationispropertyofEmbraerandcannotbeusedorreproducedwithoutwrittenpermission.
DESIGN MANUFACTURE SERVICE
Smart
Generative
Design AR/VR Mixed
Reality
Additive
Manufacturing
HPC
Robotics
Digital Twin AGV
Artificial
Intelligence
Analytics
Simulation &
Optimization
KBE/RPA
(I)IoT
Cloud
Computing
Vertical &
Horizontal
Integration
Design Thinking,
Agile, Lean
DESIGN PROTOTYPECONCEPT SUPPLY TESTBUILDCERTIFY QUALITY SUPPORT EVOLVE
Digital Thread
THE DIGITAL VALUE CHAIN
A d va n c e d D e s i g n a n d M a n u fa c t u r i n g ( A D a M )

13. STRATEGIC PLAN FOR
ADVANCED DESIGN AND MANUFACTURING
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Guarantee the alignment of resources
Avoid effort duplication and rework
Prioritize the initiatives - corporate
strategy
Optimize the investments - leverage
the competitiveness
ADaM
SP 4.0

14. ADaM Dimensões Estratégicas
PROCESS
Tools: SWOT, Benchmarking, Assessment, Workshops
Deliverables: The Factory of the Future
Sub products: VSM, Competitiveness Strategy Analysis, Make x Buy
PEOPLE
Tools: PEE, EMPower, School of Manufacturing Engineer, Community of Practice
Deliverables: I4.0-Ready Skilled Engineers
Sub products: Digital Culture, Training Plan
TECHNOLOGY
Tools: Roadmaps
Deliverables: TRMs (Technology Roadmaps) for I4.0 Technologies
Sub products: Technologies Funnel, Maturity (TRL/MRL), Integrated Portfolio
ThisinformationispropertyofEmbraerandcannotbeusedorreproducedwithoutwrittenpermission.

15. ADaM PLANO ESTRATÉGICO 4.0
Anticipate the maturity of the products and processes
Increase efficiency in the development phase
DIGITAL ENGINEERING
SHOP FLOOR AUTOMATION
MANUFACTURING INTELLIGENCE
Increase efficiency, flexibility, throughput and quality of
the productive process
Information to supports the decision making intelligence
ThisinformationispropertyofEmbraerandcannotbeusedorreproducedwithoutwrittenpermission.
iot
ADaM
SP 4.0

16. Digital Engineering
CAE & CAD
Anticipation of product
maturity & efficiency
ThisinformationispropertyofEmbraerandcannotbeusedorreproducedwithoutwrittenpermission.
MBD COLABORATION
DATA REUSE
INTENSIVE
SIMULATIONS
GENERATIVE
MODELING HPC
ENGINEERING
AUTOMATION
MBSE
INITIATIVES

17. Virtual
Commissioning
Discrete Events
Simulations
Machining &
Robots Simulations
Assembly
Simulations
Paperless
Online Information
ThisinformationispropertyofEmbraerandcannotbeusedorreproducedwithoutwrittenpermission.
INITIATIVES
Digital Engineering
CAM
Factory Deployments done
First-Time-Right

18. Incremental
Sheet Forming
Hybrid
Manufacturing
Additive
Manufacturing
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Shop Floor Automat.
FABRICATION
New fabrication processes
to increase flexibility
INITIATIVES

19. Robotics
Smart Tooling
AGVs/AMRs
Cooperative
Systems
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Shop Floor Automat.
ROBOTICS
Flow and performance on
Discrete Manufacturing
INITIATIVES

20. Exoskeleton
Augmented
Reality
Cobots
ThisinformationispropertyofEmbraerandcannotbeusedorreproducedwithoutwrittenpermission.
Shop Floor Automat.
COLLABORATIVE MANUF.
Technology to augment
operators capabilities
INITIATIVES

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Manuf. Intelligence
NETWORKED FACTORY
Sensored industrial assets
to enable data intellig.
INITIATIVES

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Manuf. Intelligence
INTEGRATED SYSTEMS
Digital enterprise systems:
orchestration & data++
INITIATIVES

23. Select
Transform
Process
Interpret
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Manuf. Intelligence
PIPELINE TO AUTONOMY
Smart decision-support to
later self-driving factory
INITIATIVES

24. Virtual Design
Digital Manufacturing
Intelligent Cloud
Connected Factory
Intelligent Feedback for
Production
Intelligent Feedback for
Design
ThisinformationispropertyofEmbraerandcannotbeusedorreproducedwithoutwrittenpermission.
FACTORY OF THE FUTURE
Industry 4.0 concept

25. ThisinformationispropertyofEmbraerandcannotbeusedorreproducedwithoutwrittenpermission.
Auro Chagas
Sr. Engineer Digital Engineering &
Manufacturing Technologies
auro.chagas@embraer.com.br
embraer.com