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S-CUBE
Malodour Treatment System
for exhaust air.
February 2016
Barrie Waste Water
Treatment Facility
• We at Active Clean Environmental Corporation (ACE) are a
professional Environmental Air Quality (EAQ) solutions
provider.
• We create, distribute, and install state-of-the-art solutions for
air quality problems.
• Specializing in sterilization from airborne/surface biological
contaminates; and deodorization/deactivation of volatile
organic compounds and odours.
• We provide a proprietary line of air quality equipment called
HiGen.
• Our technology is adaptable, scalable, and can be easily
retrofitted most existing environments.
• HiGen uses an advanced patented ionization technique, creating
ion clusters the most effective type of ions compared to any
competing technology.
• Our Ion Clusters are proven to be extremely effective
against:
• Airborne and surface Bacteria
• Airborne and surface Viruses
• Over 200 Volatile Organic Compounds (VOC)
• Malodours
S-Cube Module Diagram
Up to seven stages of treatment.
Basic
Filter box
(Pre-filter,
Demister,
Bag filters)
DIRTY AIR
Outlet
Cyclone
Electrolytic water
cleaning
Heater
1. Pretreatment Unit 4. Reaction Unit
Mixing
Fan
Special
Filter box
(Activated
Carbon,
Chemical,
Hepa filter)
2. Assorted
Filter Unit
3. Multi
Stage
Corona
5.Ion
Cluster
6.Special Flters
7.Monitoring
Primary dust and
moisture removal
Acid, alkali
neutralization
Secondary dust,
moisture
and powder removal
Inside the reaction
chamber keep
humidity below 70%
Specialty chemicals,
VOC, particulate
removal
Partition
To take Ion
reaction time
6 seconds
Chamber
material
SUS304 is
used to prevent
corrosion
The main odours and
VOC removal
Voc, odor removal
Cyclone
Collector
1) Used for dry and moisture filled air.
2) Drastically reduces particles and extends filter life.
1) Electrolytic water to remove acidic and alkali gasses.
2) In addition to its main function of gas absorption, it also
captures some dust & powder particulates
Mini Scrubber
Name Function
Cyclone Collector Remove moisture & dust
Scrubber
(Electrolytic water)
Removing Acidic, alkaline material
Demister
Used when treatment air is
moisture to reduce oil and
make the overall system
more effective and long lived.
Bag Filter
Further remove moisture
and fine particulates.
Pre Filter
The basic filter for large
particulates.
Name Function
Demister Remove moisture & oil
Pre Filter Remove dust
Bag Filter Remove dust & Powder
Power supplyReactor of multi stage plasma unit
Name Function
Reactor Remove VOC and Malodour (NOX)
Power Supply Multi-stage plasma system drive
Reaction
chamber
Inlet
Outlet
Name Function
Reaction Chamber SUS304, 7500CFM
Circulation / Suction Fan Malodorous air intake/ Internal air circulation
Heater Humidity Control
Partition To take Ion reaction time 6 seconds
Ion cluster Unit
Name Function
Ion Cluster
Gaseous substances decompose /
Deodorization / Sterilization
Ion supply fan Ion supply
Carbon filter
Hepa/Ulpa Filter
Chemical filter
Special filter
Unit
Name Function
Carbon Filter Gas substances decompose
Chemical Filter Removing special chemicals
HEPA/ULPA Filter Fine dust, viruses, bacteria removal
Room
View
◆ System configuration and use
1. Emissions Monitoring : Before and after S-Cube Module
2. Integrated Monitoring System : VIEW Program, repeaters(AGM,DAS,PLC)
3. Sensor : TVOC, Formaldehyde, ODOUR, Particle, Ammonia
4. Others : Web servers, client computers, and other accessory
Name Function
VIEW program,
repeaters(AGM,DAS,PLC)
Sensor works
Sensor (ammonia, VOC, Malodour) Odour Measurement
Web server, the client computer Monitoring
1. Correlation Graph between Temperature and
Efficiency
 Spec of Recommendation : -20℃ ~ 70℃
Efficiency(
%)
Temperature (℃)
2. Correlation Graph between Humidity and
Efficiency
 Spec of Recommendation : 5%~70%
Humidity
(100%)
Efficiency(
%)
3. Correlation Graph between Ionic air and Efficiency
 Spec of Recommendation : More than 15% of Outside air
Efficiency(%)
Dilution ratio of Ionic air (air and ion)
15
CJ Factory Date/
Condition
Intake air
volume
Readings: Complex
Malodour
Complex
Malodour
Sulphuretted
hydrogen
(ppm)
Methyl-
mercaptan
(ppm)
Reaction Chamber
+ Ion Cluster +
Sulphuretted
Hydrogen Filter
2014.09.04
Temp: 26℃
250 CFM inhalation 3780 3000 20.1 16.5
exhaust 378 300 0.002 0.001
Removal 90% 90% 99.9% 99.9%
Ion Cluster +
Sulphuretted
Hydrogen Filter
2014.11.27
Temp: 8℃
250 CFM inhalation 3000 4482 40.5 3.2
exhaust 300 669 9.2 0.5
Removal 90% 85% 77% 84%
Choenahn 3rd industrial complex
(Sewage treatment system)
Date/
Condition
Readings: Complex Malodour
Measurement
SOAB (Ion Cluster)
Spraying through distribution duct installed within the sludge
thickener
2014.08
Temperatures:
12℃
inhalation 2080
exhaust 300
Removal 80%
Removal Method Performance Characteristics Problems Test Result Notes
Burning
Scrubber
Direct
Highly
Effective.
Malodours are
decomposed
into CO2 and
H2O.
NOX Generation.
High
maintenance
cost.
Every
combustible
malodour.
High operation cost
and necessary
attention on toxic
ingredients.
Catalys
t
Highly
effective
with non-
catalyst
poisoning
gases.
Raw gases are
very hot.
Catalyst is
expensive and
catalyst
performance
reduces over
time.
Combustible
malodours
that do not
harm the
catalyst.
Large equipment
and high operation
cost.
Absorption
Activated
Carbon,
Chemical
Doping,
Zeolite
The most
popular for of
treatment.
Inappropriate to
malodor
removal with
high-
concentrations.
High static air
pressure and
high
replacement
cost.
About 60%
of removal
rate with
using
N-CELL
Ceramic ball .
Deodorization
power varies
according to
absorbents.
Removal Method Performance Characteristics Problems Test Result Notes
Wet Scrubber
Rinsing method
Simple
equipment and
low operation
cost.
Waste water
generated and
regular
cleansing
needed.
Over 60% of
removal with
frequent
maintenance.
Ammonia removal
possible.
Medicinal fluid
cleaning
Limited in
application yet
highly effective.
It is difficult to
handle
complex odor
treatment.
Simple odours
with the
exception of
hydrocarbons.
Waste water
generated.
Chemical
Oxidation
Decomposition
Ozonation
process
Low operation
cost and high
performed in
removing large
capacity GAS.
Narrow
application and
harmful to
human body.
Over 80%
removal with
1:1 ratio of
odour
emissions to air
flow.
Usable as post
processing
equipment.
Ion cluster
Very low
operation cost
and easy to
install.
In case of high
humidity,
heater or
dehumidifier is
needed.
Almost every
malodour and
VOC
eliminated.
In case of high
concentrated odor,
the combined use
with other products
is good.
Presentation1

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Presentation1

  • 1. S-CUBE Malodour Treatment System for exhaust air. February 2016 Barrie Waste Water Treatment Facility
  • 2. • We at Active Clean Environmental Corporation (ACE) are a professional Environmental Air Quality (EAQ) solutions provider. • We create, distribute, and install state-of-the-art solutions for air quality problems. • Specializing in sterilization from airborne/surface biological contaminates; and deodorization/deactivation of volatile organic compounds and odours.
  • 3. • We provide a proprietary line of air quality equipment called HiGen. • Our technology is adaptable, scalable, and can be easily retrofitted most existing environments. • HiGen uses an advanced patented ionization technique, creating ion clusters the most effective type of ions compared to any competing technology.
  • 4. • Our Ion Clusters are proven to be extremely effective against: • Airborne and surface Bacteria • Airborne and surface Viruses • Over 200 Volatile Organic Compounds (VOC) • Malodours
  • 5.
  • 6. S-Cube Module Diagram Up to seven stages of treatment. Basic Filter box (Pre-filter, Demister, Bag filters) DIRTY AIR Outlet Cyclone Electrolytic water cleaning Heater 1. Pretreatment Unit 4. Reaction Unit Mixing Fan Special Filter box (Activated Carbon, Chemical, Hepa filter) 2. Assorted Filter Unit 3. Multi Stage Corona 5.Ion Cluster 6.Special Flters 7.Monitoring Primary dust and moisture removal Acid, alkali neutralization Secondary dust, moisture and powder removal Inside the reaction chamber keep humidity below 70% Specialty chemicals, VOC, particulate removal Partition To take Ion reaction time 6 seconds Chamber material SUS304 is used to prevent corrosion The main odours and VOC removal Voc, odor removal
  • 7. Cyclone Collector 1) Used for dry and moisture filled air. 2) Drastically reduces particles and extends filter life. 1) Electrolytic water to remove acidic and alkali gasses. 2) In addition to its main function of gas absorption, it also captures some dust & powder particulates Mini Scrubber Name Function Cyclone Collector Remove moisture & dust Scrubber (Electrolytic water) Removing Acidic, alkaline material
  • 8. Demister Used when treatment air is moisture to reduce oil and make the overall system more effective and long lived. Bag Filter Further remove moisture and fine particulates. Pre Filter The basic filter for large particulates. Name Function Demister Remove moisture & oil Pre Filter Remove dust Bag Filter Remove dust & Powder
  • 9. Power supplyReactor of multi stage plasma unit Name Function Reactor Remove VOC and Malodour (NOX) Power Supply Multi-stage plasma system drive
  • 10. Reaction chamber Inlet Outlet Name Function Reaction Chamber SUS304, 7500CFM Circulation / Suction Fan Malodorous air intake/ Internal air circulation Heater Humidity Control Partition To take Ion reaction time 6 seconds
  • 11. Ion cluster Unit Name Function Ion Cluster Gaseous substances decompose / Deodorization / Sterilization Ion supply fan Ion supply
  • 12. Carbon filter Hepa/Ulpa Filter Chemical filter Special filter Unit Name Function Carbon Filter Gas substances decompose Chemical Filter Removing special chemicals HEPA/ULPA Filter Fine dust, viruses, bacteria removal
  • 13. Room View ◆ System configuration and use 1. Emissions Monitoring : Before and after S-Cube Module 2. Integrated Monitoring System : VIEW Program, repeaters(AGM,DAS,PLC) 3. Sensor : TVOC, Formaldehyde, ODOUR, Particle, Ammonia 4. Others : Web servers, client computers, and other accessory Name Function VIEW program, repeaters(AGM,DAS,PLC) Sensor works Sensor (ammonia, VOC, Malodour) Odour Measurement Web server, the client computer Monitoring
  • 14.
  • 15. 1. Correlation Graph between Temperature and Efficiency  Spec of Recommendation : -20℃ ~ 70℃ Efficiency( %) Temperature (℃) 2. Correlation Graph between Humidity and Efficiency  Spec of Recommendation : 5%~70% Humidity (100%) Efficiency( %) 3. Correlation Graph between Ionic air and Efficiency  Spec of Recommendation : More than 15% of Outside air Efficiency(%) Dilution ratio of Ionic air (air and ion) 15
  • 16. CJ Factory Date/ Condition Intake air volume Readings: Complex Malodour Complex Malodour Sulphuretted hydrogen (ppm) Methyl- mercaptan (ppm) Reaction Chamber + Ion Cluster + Sulphuretted Hydrogen Filter 2014.09.04 Temp: 26℃ 250 CFM inhalation 3780 3000 20.1 16.5 exhaust 378 300 0.002 0.001 Removal 90% 90% 99.9% 99.9% Ion Cluster + Sulphuretted Hydrogen Filter 2014.11.27 Temp: 8℃ 250 CFM inhalation 3000 4482 40.5 3.2 exhaust 300 669 9.2 0.5 Removal 90% 85% 77% 84%
  • 17. Choenahn 3rd industrial complex (Sewage treatment system) Date/ Condition Readings: Complex Malodour Measurement SOAB (Ion Cluster) Spraying through distribution duct installed within the sludge thickener 2014.08 Temperatures: 12℃ inhalation 2080 exhaust 300 Removal 80%
  • 18. Removal Method Performance Characteristics Problems Test Result Notes Burning Scrubber Direct Highly Effective. Malodours are decomposed into CO2 and H2O. NOX Generation. High maintenance cost. Every combustible malodour. High operation cost and necessary attention on toxic ingredients. Catalys t Highly effective with non- catalyst poisoning gases. Raw gases are very hot. Catalyst is expensive and catalyst performance reduces over time. Combustible malodours that do not harm the catalyst. Large equipment and high operation cost. Absorption Activated Carbon, Chemical Doping, Zeolite The most popular for of treatment. Inappropriate to malodor removal with high- concentrations. High static air pressure and high replacement cost. About 60% of removal rate with using N-CELL Ceramic ball . Deodorization power varies according to absorbents.
  • 19. Removal Method Performance Characteristics Problems Test Result Notes Wet Scrubber Rinsing method Simple equipment and low operation cost. Waste water generated and regular cleansing needed. Over 60% of removal with frequent maintenance. Ammonia removal possible. Medicinal fluid cleaning Limited in application yet highly effective. It is difficult to handle complex odor treatment. Simple odours with the exception of hydrocarbons. Waste water generated. Chemical Oxidation Decomposition Ozonation process Low operation cost and high performed in removing large capacity GAS. Narrow application and harmful to human body. Over 80% removal with 1:1 ratio of odour emissions to air flow. Usable as post processing equipment. Ion cluster Very low operation cost and easy to install. In case of high humidity, heater or dehumidifier is needed. Almost every malodour and VOC eliminated. In case of high concentrated odor, the combined use with other products is good.