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ROLE OF QUALITY SYSTEMS AND AUDITS IN
PHARMACEUTICAL MANUFACTURING
ENVIRONMENT
CONTENTS
 Introduction
 Quality Audit
 Importance of Audit in Pharma Industry
 QMS (Quality Management System)
 Principles of QMS
 cGMP regulations
 Quality Assurance Function
INTRODUCTION
 Audit:
 Auditing is defined as the on-site verification activity, such
as inspection or examination, of a process or quality
system, to ensure compliance to requirements.
 The audit in simple terms could be defined as the
inspection of a process or a system to ensure that it meets
the requirements of its intended use.
 ISO defines the audits as “systematic, independent and
documented process for obtaining audit evidence and
evaluating them objectively to determine the degree to
which the verification criteria are met.”
QUALITY AUDIT
 International Standard ISO, Quality vocabulary
defined quality audit as follows:
 Quality Audit - A systematic and independent
examination to determine whether quality activities
and related results comply with planned
arrangement and whether these arrangements are
implemented effectively and are suitable to achieve
objectives.
IMPORTANCE OF AUDIT IN
PHARMACEUTICAL INDUSTRY
Auditing has become one of the important key for the
success of a pharmaceutical company.
1) Pharmaceutical manufacturers commonly use audits
as effective mechanism to verify compliance with
GMP.
2) Audits are intended to verify that manufacturing control
systems are operating under the state of control.
3) Audit can detect potential problems to permit timely
correction.
CONT......
4) To assess the effectiveness of these QA systems
and to ensure it follow GMP, self inspection and
other regulatory audits must be performed.
5) Audits can be used to establish with a high range
of confidence to remain adequate level of control
by Management.
6) Medicinal products have to be of high quality as
people lives depend on it, although end product
testing of samples from each batch is also
important, it is not enough to ensure quality which
must be built in to the manufacturing processes.
QUALITY MANAGEMENT SYSTEM
 Formalized system that documents processes,
procedures, and responsibilities for achieving
quality policies and objectives.
 ISO 9001:2015 Most recognized and implemented
quality management system standard in the world.
QMS serve many purposes, including:
 Improving processes
 Reducing waste
 Lowering costs
 Engaging staff
 Setting organization wide direction
PRINCIPLES OF QMS
 Customer Focus: It provides an opportunity to
understand the current and future needs of the
customers and retain their confidence.
 Leadership: Leaders can create an environment
that empowers the people to engage with the
organization and help it to achieve its quality
objectives.
 People Engagement: Involvement of organizational
members at various stages can enhance the
capability to deliver higher values so that the
organization can achieve its quality objectives.
 Process Approach: Quality management is an inter-
related process which helps to understand the
results and boot the organization’s performance.
 Continual Improvement: Continual improvement is
essential to create new opportunities and enhance
the current level of performance.
 Decision Making: It involves some uncertainty.
Facts, pieces of evidence and data analysis results
help to make effective business decisions.
 Relationship Management: Maintain the success of
the organization by managing the relationships with
its interested parties to enhance the performance .
CGMP REGULATIONS
 The cGMP regulations for the manufacture of
pharmaceutical products are contained in Parts 210
and 211 of Title 21 of the Code of Federal
Regulations (CFR)
 Part 210 specifies the scope and applicability of the
cGMP regulations and defines terms used in the
regulations.
 Part 211 contains specific good manufacturing
practice requirements for finished pharmaceuticals
and is divided into Subparts A-K as follows:
CONT.......
 A. Scope
 B. Organization and Personnel
 C. Buildings and Facilities
 D. Equipment
 E. Control of Components and Drug Product Containers
and Closures
 F. Production and Process Controls
 G. Packaging and Labeling Control
 H. Holding and Distribution.
 I. Laboratory Controls
 J. Records and Reports
 K. Returned and Salvaged Drug Products
QUALITY ASSURANCE FUNCTION
 Quality means the product requirements or attributes
that have a bearing on the product's specified
requirements.
 Quality assurance activities are those processes and
activities conducted to assure that a product or service
consistently satisfies its requirements and is fit for its
intended use. In the pharmaceutical manufacturing
environment, this means the activities conducted to
assure that the pharmaceutical products identity,
strength, purity, potency, and other quality attributes
conform to approved specifications.
 Development of quality systems and risk management
approaches to better assure product quality and fitness
for use.
CONT.......
 Pharmaceutical product manufacturers are
increasingly interested in implementing these
approaches because they allow the manufactures to
apply newer quality management principles that they
believe enable them to more effectively are product
quality and better allow harmonization with evolving
international regulatory quality system requirements.
REFERENCE
 C.G. Shayne; Pharmaceutical manufacturing
handbook regulations and quality, a john wiley and
sons inc. Publication, page no: 201-237
 Siegel E.B.;Barquest J.M.; et al, Pharmaceutical
manufacturing handbook, John Wiley Publication
Page no. 202-212
 Kaur J. Quality Audit: Introduction, types and
procedure. Pharma Pathway; 2017. Available from:
http://pharmapathway.com/quality-audit-
introductiontypes-and-procedures/.
THANK YOU

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QMS.pptx

  • 1. ROLE OF QUALITY SYSTEMS AND AUDITS IN PHARMACEUTICAL MANUFACTURING ENVIRONMENT
  • 2. CONTENTS  Introduction  Quality Audit  Importance of Audit in Pharma Industry  QMS (Quality Management System)  Principles of QMS  cGMP regulations  Quality Assurance Function
  • 3. INTRODUCTION  Audit:  Auditing is defined as the on-site verification activity, such as inspection or examination, of a process or quality system, to ensure compliance to requirements.  The audit in simple terms could be defined as the inspection of a process or a system to ensure that it meets the requirements of its intended use.  ISO defines the audits as “systematic, independent and documented process for obtaining audit evidence and evaluating them objectively to determine the degree to which the verification criteria are met.”
  • 4. QUALITY AUDIT  International Standard ISO, Quality vocabulary defined quality audit as follows:  Quality Audit - A systematic and independent examination to determine whether quality activities and related results comply with planned arrangement and whether these arrangements are implemented effectively and are suitable to achieve objectives.
  • 5. IMPORTANCE OF AUDIT IN PHARMACEUTICAL INDUSTRY Auditing has become one of the important key for the success of a pharmaceutical company. 1) Pharmaceutical manufacturers commonly use audits as effective mechanism to verify compliance with GMP. 2) Audits are intended to verify that manufacturing control systems are operating under the state of control. 3) Audit can detect potential problems to permit timely correction.
  • 6. CONT...... 4) To assess the effectiveness of these QA systems and to ensure it follow GMP, self inspection and other regulatory audits must be performed. 5) Audits can be used to establish with a high range of confidence to remain adequate level of control by Management. 6) Medicinal products have to be of high quality as people lives depend on it, although end product testing of samples from each batch is also important, it is not enough to ensure quality which must be built in to the manufacturing processes.
  • 7. QUALITY MANAGEMENT SYSTEM  Formalized system that documents processes, procedures, and responsibilities for achieving quality policies and objectives.  ISO 9001:2015 Most recognized and implemented quality management system standard in the world. QMS serve many purposes, including:  Improving processes  Reducing waste  Lowering costs  Engaging staff  Setting organization wide direction
  • 9.  Customer Focus: It provides an opportunity to understand the current and future needs of the customers and retain their confidence.  Leadership: Leaders can create an environment that empowers the people to engage with the organization and help it to achieve its quality objectives.  People Engagement: Involvement of organizational members at various stages can enhance the capability to deliver higher values so that the organization can achieve its quality objectives.  Process Approach: Quality management is an inter- related process which helps to understand the results and boot the organization’s performance.
  • 10.  Continual Improvement: Continual improvement is essential to create new opportunities and enhance the current level of performance.  Decision Making: It involves some uncertainty. Facts, pieces of evidence and data analysis results help to make effective business decisions.  Relationship Management: Maintain the success of the organization by managing the relationships with its interested parties to enhance the performance .
  • 11. CGMP REGULATIONS  The cGMP regulations for the manufacture of pharmaceutical products are contained in Parts 210 and 211 of Title 21 of the Code of Federal Regulations (CFR)  Part 210 specifies the scope and applicability of the cGMP regulations and defines terms used in the regulations.  Part 211 contains specific good manufacturing practice requirements for finished pharmaceuticals and is divided into Subparts A-K as follows:
  • 12. CONT.......  A. Scope  B. Organization and Personnel  C. Buildings and Facilities  D. Equipment  E. Control of Components and Drug Product Containers and Closures  F. Production and Process Controls  G. Packaging and Labeling Control  H. Holding and Distribution.  I. Laboratory Controls  J. Records and Reports  K. Returned and Salvaged Drug Products
  • 13. QUALITY ASSURANCE FUNCTION  Quality means the product requirements or attributes that have a bearing on the product's specified requirements.  Quality assurance activities are those processes and activities conducted to assure that a product or service consistently satisfies its requirements and is fit for its intended use. In the pharmaceutical manufacturing environment, this means the activities conducted to assure that the pharmaceutical products identity, strength, purity, potency, and other quality attributes conform to approved specifications.  Development of quality systems and risk management approaches to better assure product quality and fitness for use.
  • 14. CONT.......  Pharmaceutical product manufacturers are increasingly interested in implementing these approaches because they allow the manufactures to apply newer quality management principles that they believe enable them to more effectively are product quality and better allow harmonization with evolving international regulatory quality system requirements.
  • 15. REFERENCE  C.G. Shayne; Pharmaceutical manufacturing handbook regulations and quality, a john wiley and sons inc. Publication, page no: 201-237  Siegel E.B.;Barquest J.M.; et al, Pharmaceutical manufacturing handbook, John Wiley Publication Page no. 202-212  Kaur J. Quality Audit: Introduction, types and procedure. Pharma Pathway; 2017. Available from: http://pharmapathway.com/quality-audit- introductiontypes-and-procedures/.