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INDEX Definition
 Classification of gear
 Spur
 Helical
Skew gears
 Double helical
 Bevel
 Spiral bevels
 Hypoid
 Crown
 Worm
 Non-circular
 Rack and pinion
 Epicyclic
Sun and planet
 Harmonic gear
 Cage gear
 Cycloidal Gear
 Magnetic Gear
Definition of Gear
 A gear or cogwheel is a
rotating machine part
having cut teeth, or in the
case of a cogwheel,
inserted teeth (called
cogs), which mesh with
another toothed part to
transmit torque. Geared
devices can change the
speed, torque, and
direction of a power
source.
Classification of gear
 Internal gear
An external gear is one with
the teeth formed on the
outer surface of a cylinder or
cone. Conversely, an internal
gear is one with the teeth
formed on the inner surface
of a cylinder or cone. For
bevel gears, an internal gear
is one with the pitch angle
exceeding 90 degrees.
Internal gears do not cause
output shaft direction
reversal.
 Spur Gear
Spur gears or straight-cut gears are the
simplest type of gear. They consist of a
cylinder or disk with teeth projecting
radially. Though the teeth are not
straight-sided (but usually of special
form to achieve a constant drive ratio,
mainly involute but less commonly
cycloidal), the edge of each tooth is
straight and aligned parallel to the axis of
rotation. These gears mesh together
correctly only if fitted to parallel shafts.
No axial thrust is created by the tooth
loads. Spur gears are excellent at
moderate speeds but tend to be noisy at
high speeds
 Helical Gear
Helical or "dry fixed" gears offer a
refinement over spur gears. The
leading edges of the teeth are not
parallel to the axis of rotation, but
are set at an angle. Since the gear is
curved, this angling makes the
tooth shape a segment of a helix.
Helical gears can be meshed in
parallel or crossed orientations.
The former refers to when the
shafts are parallel to each other;
this is the most common
orientation. In the latter, the shafts
are non-parallel, and in this
configuration the gears are
sometimes known as "skew gears".
 Double helical
Double helical gears overcome the
problem of axial thrust presented by
single helical gears by using a double
set of teeth, slanted in opposite
directions. A double helical gear can be
thought of as two mirrored helical
gears mounted closely together on a
common axle. This arrangement
cancels out the net axial thrust, since
each half of the gear thrusts in the
opposite direction, resulting in a net
axial force of zero. This arrangement
can also remove the need for thrust
bearings. However, double helical gears
are more difficult to manufacture due
to their more complicated shape.
 Bevel Gear
A bevel gear is shaped like a right
circular cone with most of its tip
cut off. When two bevel gears
mesh, their imaginary vertices
must occupy the same point. Their
shaft axes also intersect at this
point, forming an arbitrary non-
straight angle between the shafts.
The angle between the shafts can
be anything except zero or 180
degrees. Bevel gears with equal
numbers of teeth and shaft axes at
90 degrees are called miter gears.
 Spiral bevels
Spiral bevel gears can be
manufactured as Gleason types
(circular arc with non-constant
tooth depth), Oerlikon and Curvex
types (circular arc with constant
tooth depth), Klingelnberg Cyclo-
Palloid (Epicycloid with constant
tooth depth) or Klingelnberg
Palloid. Spiral bevel gears have the
same advantages and
disadvantages relative to their
straight-cut cousins as helical gears
do to spur gears. Straight bevel
gears are generally used only at
speeds below 5 m/s (1000 ft./min),
or, for small gears, 1000 r.p.m.
 Hypoid Gear
Hypoid gears resemble spiral bevel gears
except the shaft axes do not intersect. The
pitch surfaces appear conical but, to
compensate for the offset shaft, are in fact
hyperboloids of revolution. Hypoid gears
are almost always designed to operate with
shafts at 90 degrees. Depending on which
side the shaft is offset to, relative to the
angling of the teeth, contact between
hypoid gear teeth may be even smoother
and more gradual than with spiral bevel
gear teeth, but also have a sliding action
along the meshing teeth as it rotates and
therefore usually require some of the most
viscous types of gear oil to avoid it being
extruded from the mating tooth faces, the
oil is normally designated HP (for hypoid)
followed by a number denoting the
viscosity.
 Crown Gear
Crown gears or contrate gears
are a particular form of bevel
gear whose teeth project at right
angles to the plane of the wheel;
in their orientation the teeth
resemble the points on a crown.
A crown gear can only mesh
accurately with another bevel
gear, although crown gears are
sometimes seen meshing with
spur gears. A crown gear is also
sometimes meshed with an
escapement such as found in
mechanical clocks.
 Worm Gear
Worms resemble screws. A
worm is meshed with a worm
wheel, which looks similar to a
spur gear. Worm-and-gear sets
are a simple and compact way to
achieve a high torque, low
speed gear ratio. For example,
helical gears are normally
limited to gear ratios of less
than 10:1 while worm-and-gear
sets vary from 10:1 to 500:1.A
disadvantage is the potential for
considerable sliding action,
leading to low efficiency.
 Non-circular gear
Non-circular gears are designed for
special purposes. While a regular
gear is optimized to transmit
torque to another engaged member
with minimum noise and wear and
maximum efficiency, a non-
circular gear's main objective
might be ratio variations, axle
displacement oscillations and
more. Common applications
include textile machines,
potentiometers and continuously
variable transmissions.
 Rack & Pinion Gear
A rack is a toothed bar or rod that can be
thought of as a sector gear with an infinitely
large radius of curvature. Torque can be
converted to linear force by meshing a rack
with a pinion: the pinion turns; the rack
moves in a straight line. Such a mechanism
is used in automobiles to convert the
rotation of the steering wheel into the left-
to-right motion of the tie rod(s). Racks also
feature in the theory of gear geometry,
where, for instance, the tooth shape of an
interchangeable set of gears may be
specified for the rack, (infinite radius), and
the tooth shapes for gears of particular
actual radii are then derived from that. The
rack and pinion gear type is employed in a
rack railway.
 Epicyclic Gear
In epicyclic gearing one or
more of the gear axes
moves. Examples are sun
and planet gearing (see
below), cycloidal drive,
and mechanical
differentials.
 Sun and planet gearing
Sun and planet gearing is a method of
converting reciprocating motion into
rotary motion that was used in steam
engines. James Watt used it on his
early steam engines to get around the
patent on the crank, but it also
provided the advantage of increasing
the flywheel speed so Watt could use
a lighter flywheel.
In the illustration, the sun is yellow,
the planet red, the reciprocating arm
is blue, the flywheel is green and the
driveshaft is gray.
 Harmonic gear
A harmonic gear or strain
wave gear is a specialized
gearing mechanism often
used in industrial motion
control, robotics and
aerospace for its advantages
over traditional gearing
systems, including lack of
backlash, compactness and
high gear ratios.
 Cage Gear
A cage gear, also called a lantern gear
or lantern pinion, has cylindrical rods
for teeth, parallel to the axle and
arranged in a circle around it, much as
the bars on a round bird cage or
lantern. The assembly is held together
by disks at each end, into which the
tooth rods and axle are set. Cage gears
are more efficient than solid pinions
and dirt can fall through the rods
rather than becoming trapped and
increasing wear. They can be
constructed with very simple tools as
the teeth are not formed by cutting or
milling, but rather by drilling holes
and inserting rods.
 Cycloidal Gear
The cycloidal gear profile is
a form of toothed gear used
in mechanical clocks, rather
than the involute gear form
used for most other gears.
The gear tooth profile is
based on the epicycloid and
hypocycloid curves, which
are the curves generated by a
circle rolling around the
outside and inside of another
circle, respectively.
 Magnetic Gear
A magnetic gear resembles in part,
the traditional mechanical gear. All
cogs of each gear component of
magnetic gears act as a magnet with
periodic alternation of opposite
magnetic poles on mating surfaces.
Gear components are mounted with a
"cushioned" backlash capability similar
to other mechanical gearings with no
cushioning effect. Although they can
exert as much force as a traditional
gear, such gears work without touching
and so are immune to wear of mating
surfaces, have very low noise and can
slip without damage, making them
very reliable.
Thank
you

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Gear

  • 1.
  • 2. INDEX Definition  Classification of gear  Spur  Helical Skew gears  Double helical  Bevel  Spiral bevels  Hypoid  Crown  Worm  Non-circular  Rack and pinion  Epicyclic Sun and planet  Harmonic gear  Cage gear  Cycloidal Gear  Magnetic Gear
  • 3. Definition of Gear  A gear or cogwheel is a rotating machine part having cut teeth, or in the case of a cogwheel, inserted teeth (called cogs), which mesh with another toothed part to transmit torque. Geared devices can change the speed, torque, and direction of a power source.
  • 4. Classification of gear  Internal gear An external gear is one with the teeth formed on the outer surface of a cylinder or cone. Conversely, an internal gear is one with the teeth formed on the inner surface of a cylinder or cone. For bevel gears, an internal gear is one with the pitch angle exceeding 90 degrees. Internal gears do not cause output shaft direction reversal.
  • 5.  Spur Gear Spur gears or straight-cut gears are the simplest type of gear. They consist of a cylinder or disk with teeth projecting radially. Though the teeth are not straight-sided (but usually of special form to achieve a constant drive ratio, mainly involute but less commonly cycloidal), the edge of each tooth is straight and aligned parallel to the axis of rotation. These gears mesh together correctly only if fitted to parallel shafts. No axial thrust is created by the tooth loads. Spur gears are excellent at moderate speeds but tend to be noisy at high speeds
  • 6.  Helical Gear Helical or "dry fixed" gears offer a refinement over spur gears. The leading edges of the teeth are not parallel to the axis of rotation, but are set at an angle. Since the gear is curved, this angling makes the tooth shape a segment of a helix. Helical gears can be meshed in parallel or crossed orientations. The former refers to when the shafts are parallel to each other; this is the most common orientation. In the latter, the shafts are non-parallel, and in this configuration the gears are sometimes known as "skew gears".
  • 7.  Double helical Double helical gears overcome the problem of axial thrust presented by single helical gears by using a double set of teeth, slanted in opposite directions. A double helical gear can be thought of as two mirrored helical gears mounted closely together on a common axle. This arrangement cancels out the net axial thrust, since each half of the gear thrusts in the opposite direction, resulting in a net axial force of zero. This arrangement can also remove the need for thrust bearings. However, double helical gears are more difficult to manufacture due to their more complicated shape.
  • 8.  Bevel Gear A bevel gear is shaped like a right circular cone with most of its tip cut off. When two bevel gears mesh, their imaginary vertices must occupy the same point. Their shaft axes also intersect at this point, forming an arbitrary non- straight angle between the shafts. The angle between the shafts can be anything except zero or 180 degrees. Bevel gears with equal numbers of teeth and shaft axes at 90 degrees are called miter gears.
  • 9.  Spiral bevels Spiral bevel gears can be manufactured as Gleason types (circular arc with non-constant tooth depth), Oerlikon and Curvex types (circular arc with constant tooth depth), Klingelnberg Cyclo- Palloid (Epicycloid with constant tooth depth) or Klingelnberg Palloid. Spiral bevel gears have the same advantages and disadvantages relative to their straight-cut cousins as helical gears do to spur gears. Straight bevel gears are generally used only at speeds below 5 m/s (1000 ft./min), or, for small gears, 1000 r.p.m.
  • 10.  Hypoid Gear Hypoid gears resemble spiral bevel gears except the shaft axes do not intersect. The pitch surfaces appear conical but, to compensate for the offset shaft, are in fact hyperboloids of revolution. Hypoid gears are almost always designed to operate with shafts at 90 degrees. Depending on which side the shaft is offset to, relative to the angling of the teeth, contact between hypoid gear teeth may be even smoother and more gradual than with spiral bevel gear teeth, but also have a sliding action along the meshing teeth as it rotates and therefore usually require some of the most viscous types of gear oil to avoid it being extruded from the mating tooth faces, the oil is normally designated HP (for hypoid) followed by a number denoting the viscosity.
  • 11.  Crown Gear Crown gears or contrate gears are a particular form of bevel gear whose teeth project at right angles to the plane of the wheel; in their orientation the teeth resemble the points on a crown. A crown gear can only mesh accurately with another bevel gear, although crown gears are sometimes seen meshing with spur gears. A crown gear is also sometimes meshed with an escapement such as found in mechanical clocks.
  • 12.  Worm Gear Worms resemble screws. A worm is meshed with a worm wheel, which looks similar to a spur gear. Worm-and-gear sets are a simple and compact way to achieve a high torque, low speed gear ratio. For example, helical gears are normally limited to gear ratios of less than 10:1 while worm-and-gear sets vary from 10:1 to 500:1.A disadvantage is the potential for considerable sliding action, leading to low efficiency.
  • 13.  Non-circular gear Non-circular gears are designed for special purposes. While a regular gear is optimized to transmit torque to another engaged member with minimum noise and wear and maximum efficiency, a non- circular gear's main objective might be ratio variations, axle displacement oscillations and more. Common applications include textile machines, potentiometers and continuously variable transmissions.
  • 14.  Rack & Pinion Gear A rack is a toothed bar or rod that can be thought of as a sector gear with an infinitely large radius of curvature. Torque can be converted to linear force by meshing a rack with a pinion: the pinion turns; the rack moves in a straight line. Such a mechanism is used in automobiles to convert the rotation of the steering wheel into the left- to-right motion of the tie rod(s). Racks also feature in the theory of gear geometry, where, for instance, the tooth shape of an interchangeable set of gears may be specified for the rack, (infinite radius), and the tooth shapes for gears of particular actual radii are then derived from that. The rack and pinion gear type is employed in a rack railway.
  • 15.  Epicyclic Gear In epicyclic gearing one or more of the gear axes moves. Examples are sun and planet gearing (see below), cycloidal drive, and mechanical differentials.
  • 16.  Sun and planet gearing Sun and planet gearing is a method of converting reciprocating motion into rotary motion that was used in steam engines. James Watt used it on his early steam engines to get around the patent on the crank, but it also provided the advantage of increasing the flywheel speed so Watt could use a lighter flywheel. In the illustration, the sun is yellow, the planet red, the reciprocating arm is blue, the flywheel is green and the driveshaft is gray.
  • 17.  Harmonic gear A harmonic gear or strain wave gear is a specialized gearing mechanism often used in industrial motion control, robotics and aerospace for its advantages over traditional gearing systems, including lack of backlash, compactness and high gear ratios.
  • 18.  Cage Gear A cage gear, also called a lantern gear or lantern pinion, has cylindrical rods for teeth, parallel to the axle and arranged in a circle around it, much as the bars on a round bird cage or lantern. The assembly is held together by disks at each end, into which the tooth rods and axle are set. Cage gears are more efficient than solid pinions and dirt can fall through the rods rather than becoming trapped and increasing wear. They can be constructed with very simple tools as the teeth are not formed by cutting or milling, but rather by drilling holes and inserting rods.
  • 19.  Cycloidal Gear The cycloidal gear profile is a form of toothed gear used in mechanical clocks, rather than the involute gear form used for most other gears. The gear tooth profile is based on the epicycloid and hypocycloid curves, which are the curves generated by a circle rolling around the outside and inside of another circle, respectively.
  • 20.  Magnetic Gear A magnetic gear resembles in part, the traditional mechanical gear. All cogs of each gear component of magnetic gears act as a magnet with periodic alternation of opposite magnetic poles on mating surfaces. Gear components are mounted with a "cushioned" backlash capability similar to other mechanical gearings with no cushioning effect. Although they can exert as much force as a traditional gear, such gears work without touching and so are immune to wear of mating surfaces, have very low noise and can slip without damage, making them very reliable.