1. A.DHANASEKAR
Phone: +91 9003014559 (M)
Email: rakes143_in@yahoo.co.in
Seeking Middle Level Managerial assignments in Supplier Quality/Quality Assurance,
Vendor Development with a growth oriented organisation.
PROFESSIONAL SYNOPSIS
A dynamic professional with 10 years of rich experience in Supplier quality, Vendor
Development, cost reduction project, In-process quality control, production planning and
cycle time reduction.
Presently working with M/s.Ashok Leyland John Deere construction Equipment Pvt
Ltd , Chennai
Managing the wide spectrum of tasks including Supplier quality, Vendor Development, Quality
control
Expertise in managing entire breadth of new product development, PPAP approval and
continual improvement.
Adept in managing cross functional activities encompassing in-process QA/ quality of the
bought-out items and proficiency in coordinating with the vendors, enhancing their process
operations; thereby achieving the required quality level in the supplies with cost control.
Excellent interpersonal, analytical & negotiation skills with proven track record of achieving
numerous cost savings during the career span.
ORGANISATIONAL EXPERIENCE
Tenure Company Name Designation
Since’ Mar-2011-Till Date M/s Ashok Leyland John Deere, Deputy Manager-SQE
July’2008-Feb-2011 M/s Brakes India Ltd, Chennai, Engineer -SQA
July ’2005-June’2008 M/s IM Gears Pvt Ltd, Chennai, Engineer – Quality
ACADEMIC QUALIFICATIONS
B.E (Mechanical Engineering) with1st
class (72%) – from M.Kumarasamy College of
Engineering, Karur, under Anna University.
CORE COMPETENCIES
Supplier Quality
Developing the Electrical component (Wiring harness, Lamps, Relay, Horn, Wiper motor),
Forging & Machining parts.
Supplier Selection & Evaluating the supplier process through system audit and ensuring
corrective action in place for Audit findings.
Review the process and design at supplier end as team meet the our requirement
Ensuring the process in place at supplier end to bring first time right components to the line.
Conducting Process Capability Studies to identify variance from control limits.
Deploying SPC tools to take appropriate actions to achieve and maintain a state of statistical
control and improve capability of processes.
Contacting PPAP audit at supplier end and Signing off the PSW.
Trouble shooting the electrical issue in vehicle assembly line and final product audit.
Ensuring corrective action implemented for line and customer complaint
Warranty analysis for field failure to improve the external customer satisfaction.
Monitoring the Supplier PPM and review the quality performance
2. Vendor Development
Developing long-term partnerships with local managing day-to-day supplier performance to
ensure meeting of quality, cost and delivery.
Consistently evaluating vendor performance to ensure adherence to predefined specifications
and supply of quality material / execution of job works.
Performing cost analysis and price settlement / negotiation with suppliers for cost effective
procurement.
Developing alternate vendor source, appointing new vendors as part of substitution, cost
reduction efforts.
Part of CFT for VAVE & cost reduction in commodity parts.
Quality Assurance
Establishing quality standards, implementing quality control systems like PFMEA, from
incoming raw materials to enhance quality of products & reduce the rejection rate.
Ensuring adherence to various Quality Standards and maintaining documents for the same.
Implementing various techniques for enhancing the Process efficiency and rejection control.
NOTEWORTHY MILESTONES
Ashok Leyland John Deere
Played a key role in localization of electronic supplier introduction, achieve cost saving target of
Rs1500 per vehicle.
Significantly contributed in development of Electrical parts.
Brakes India Ltd,
Played a key role in new part development in Caliper brakes
Significantly contributed in ramping up of parts.
Successfully developed alternate source for machined & Cold forging parts.
IM Gears Pvt Ltd,
Rejection reduction in Worm shaft from 10% to 4% by change the induction hardening method
Rework hours eliminated in thread rolling operation by introducing partition tray to avoid worm
damage.
Surface finish & thread role life improved in thread rolling m/c by adding the oil filter and
cooling system.
Size variation and rejections eliminated in knurling operation by adding cooling system in
hydraulic machine.
Man Power & Cycle time reduction done by changing Induction hardening method from vertical
to horizontal..
Inspection cycle time reduced by introducing the multi gauge method.
PERSONAL DETAILS
Date of Birth : 02 August 1982
Residential Address : Plot No : 82 Part, Velammal Residency Phase -1 &2
Andarkuppam Village, Panchetti post, Ponneri Talk,
Thiruvallur Distric-601204.
Passport No : G8577693.