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Dehydris™
                                    Lime
                      ADVANCED DEWATERING OF SLUDGE BY PRE-   BIOSOLIDS

                      LIMING BEFORE CENTRIFUGATION




                       PRODUCE QUALITY SLUDGE AND GENERATE
                       SAVINGS WITH PRE-LIMING
P-PPT-B-005-EN-1107
BIOSOLIDS
                 CONTENTS

     Dehydris™
       Lime          Dehydris™ Lime on the dryness scale

                     Dehydris™ Lime Workshop

                     Uses and post treatments

                     Operation Description

                     The plus of Dehydris™ Lime

                     References

                     Case Study: Calais (62), FRANCE




                                                           2
Dehydris Lime
BIOSOLIDS
                    DRYNESS SCALE COMPARISON
     Dehydris™
       Lime                                                                                     60 – 90 %
                                                                             20 – 45 %
                                                        4–6%
                                   0.4 %
                    Dryness


                    Process            Thickening              Dehydration                Drying

                 Sludge volume
                        /
                 Extracted water
                     volume


                  Range Name               Drainis™              Dehydris™                Evaporis™

                                                               Dehydris™ Osmo
                                                                                         Evaporis™ LT
                 Process Name          Drainis™ Turbo          Dehydris™ Lime
                                                                                         Evaporis™ LE
                                                               Dehydris™ Twist




                                                                                 3
BIOSOLIDS
                 Dehydris Lime PROCESS (1/2)
     Dehydris™
       Lime




                                         4
BIOSOLIDS
                 Dehydris Lime PROCESS (2/2)
     Dehydris™
       Lime




                                         5
Dehydris Lime – USES AND POST TREATMENTS
                                     Dehydris Lime
                           Uses                                       Uses

                                           Post treatments




                                            Thermal Drying

             Landfill             • No recycling (dryers STC, BDS)           Agriculture re-use
                                  • Improved drying kinetic
• Reduced volume of cake                                             • Reduced volume of cake
• Dryness: 30%                                                       • Calcium intake
                                                                     • Heap holds its shape
                                                                     • Biological stability




                                                                             6
BIOSOLIDS
                 OPERATION DESCRIPTION

     Dehydris™
       Lime       Area of application:
                  •   Physical-chemical and biological UWW sludge,
                      whether or not digested

                  Used limes:                                              Classic quicklime

                  •   Quicklime thermicity delayed
                                                             °
                                                           60° C

                  •   Quick lime thermicity delayed or




                                                             température
                                                                                  Quicklime thermicity delayed

                      fine quick lime
                                                                                    Maintaining the rate of reaction

                  •   Liquid lime solution ready for use
                                                                                    Delayed activation as sharp
                                                                                    as for classic quicklime



                  Polymers:                                                Reactivity                time

                  •
                                                                             delay
                      High pH stable polymers
                  •   Standard polymer is used for digested sludge




                                                                                  7
BIOSOLIDS
                 Dehydris Lime ADVANTAGES
     Dehydris™
       Lime       • Intimate mixing of lime in sludge
                    –   stability sustainable organic
                  • Identical dryness to that obtained with
                   post-liming
                    –   up to 50% gain compared to dewatering with
                        centrifuge only
                  • Granular structure
                    –   heap holds its shape
                  • Reduced phosphate content in the
                   centrates returned to the plant inlet
                  • Simple implementation
                  • Easy-to-run unit
                  • Enhanced security
                    –   No mechanical blade mixer
                    –   No dust




                                                                     8
AMONG Dehydris Lime REFERENCES

                                          Start-up        Type
        Contract             Capacity       Date                           Sludge-end use
                                                        of sludge

Calais (62), France          120,000 PE     2007      Activated sludge     Agricultural spreading


Île d’Arrault (45), France   100,000 PE     2011      BRM (Ultrafor™)      Agricultural spreading


Basse Wavre, Belgique        200,000 PE     2010     Anaerobic digestion   Agricultural spreading

Château-Thierry (02),
                             40,000 PE      2012      Activated sludge     Agricultural spreading
 France




                                                                           9
A CASE STUDY:
               CALAIS « JACQUES MONOD » (62), FRANCE
CONTEXT:
•   A 120 000 p.e. UWW treatment plant (prolonged
    aeration)
•   Replaces post-liming (mixer out of use) by pre-
    liming prior to centrifugation (a Degrémont
    Services achievement)
•   Pre-liming commissioned in 2007

DESIGN:
•   The sludge treatment line:
    –   Floatation, pre-liming, centrifugation
•   Treatment capacity : 800 Kg DS/hour
•   Delayed temperature increase quick lime, lime
    treatment rate: 30% CaO/DS
•   Centrate dephosphatation efficiency >75%
•   Final dry solids content: 28%
•   Sludge end use:
    agricultural spreading


                                                      10

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Dehydris Lime - Produce quality sludge and generate savings with pre-liming

  • 1. Dehydris™ Lime ADVANCED DEWATERING OF SLUDGE BY PRE- BIOSOLIDS LIMING BEFORE CENTRIFUGATION PRODUCE QUALITY SLUDGE AND GENERATE SAVINGS WITH PRE-LIMING P-PPT-B-005-EN-1107
  • 2. BIOSOLIDS CONTENTS Dehydris™ Lime Dehydris™ Lime on the dryness scale Dehydris™ Lime Workshop Uses and post treatments Operation Description The plus of Dehydris™ Lime References Case Study: Calais (62), FRANCE 2
  • 3. Dehydris Lime BIOSOLIDS DRYNESS SCALE COMPARISON Dehydris™ Lime 60 – 90 % 20 – 45 % 4–6% 0.4 % Dryness Process Thickening Dehydration Drying Sludge volume / Extracted water volume Range Name Drainis™ Dehydris™ Evaporis™ Dehydris™ Osmo Evaporis™ LT Process Name Drainis™ Turbo Dehydris™ Lime Evaporis™ LE Dehydris™ Twist 3
  • 4. BIOSOLIDS Dehydris Lime PROCESS (1/2) Dehydris™ Lime 4
  • 5. BIOSOLIDS Dehydris Lime PROCESS (2/2) Dehydris™ Lime 5
  • 6. Dehydris Lime – USES AND POST TREATMENTS Dehydris Lime Uses Uses Post treatments Thermal Drying Landfill • No recycling (dryers STC, BDS) Agriculture re-use • Improved drying kinetic • Reduced volume of cake • Reduced volume of cake • Dryness: 30% • Calcium intake • Heap holds its shape • Biological stability 6
  • 7. BIOSOLIDS OPERATION DESCRIPTION Dehydris™ Lime Area of application: • Physical-chemical and biological UWW sludge, whether or not digested Used limes: Classic quicklime • Quicklime thermicity delayed ° 60° C • Quick lime thermicity delayed or température Quicklime thermicity delayed fine quick lime Maintaining the rate of reaction • Liquid lime solution ready for use Delayed activation as sharp as for classic quicklime Polymers: Reactivity time • delay High pH stable polymers • Standard polymer is used for digested sludge 7
  • 8. BIOSOLIDS Dehydris Lime ADVANTAGES Dehydris™ Lime • Intimate mixing of lime in sludge – stability sustainable organic • Identical dryness to that obtained with post-liming – up to 50% gain compared to dewatering with centrifuge only • Granular structure – heap holds its shape • Reduced phosphate content in the centrates returned to the plant inlet • Simple implementation • Easy-to-run unit • Enhanced security – No mechanical blade mixer – No dust 8
  • 9. AMONG Dehydris Lime REFERENCES Start-up Type Contract Capacity Date Sludge-end use of sludge Calais (62), France 120,000 PE 2007 Activated sludge Agricultural spreading Île d’Arrault (45), France 100,000 PE 2011 BRM (Ultrafor™) Agricultural spreading Basse Wavre, Belgique 200,000 PE 2010 Anaerobic digestion Agricultural spreading Château-Thierry (02), 40,000 PE 2012 Activated sludge Agricultural spreading France 9
  • 10. A CASE STUDY: CALAIS « JACQUES MONOD » (62), FRANCE CONTEXT: • A 120 000 p.e. UWW treatment plant (prolonged aeration) • Replaces post-liming (mixer out of use) by pre- liming prior to centrifugation (a Degrémont Services achievement) • Pre-liming commissioned in 2007 DESIGN: • The sludge treatment line: – Floatation, pre-liming, centrifugation • Treatment capacity : 800 Kg DS/hour • Delayed temperature increase quick lime, lime treatment rate: 30% CaO/DS • Centrate dephosphatation efficiency >75% • Final dry solids content: 28% • Sludge end use: agricultural spreading 10