Amber oled lighting technology development and application (3)
1. Amber OLED Lighting Technology
Development and Application
David Lee, Jeffrey Spindler, Marina Kondakova, Anatole Pleten,
Michael Boroson
SID Display Week
May 23, 2017
2. Outline
2
Introduction and Background
Non-Visual Effect of Lighting
Amber Performance
Reliability and Lifetime
Future improvements & Acknowledgements
3. OLEDWorks LLC
3
About our company:
OLED lighting manufacturer based in Rochester, NY and Aachen, Germany
Founded in 2010 by Kodak OLED experts
Acquired Philips OLED lighting business in 2015
Combination of 2 world class teams with 2 unique manufacturing lines
70 worldwide OLED experts, > 400 years of OLED experience
Target markets:
Architectural, Commercial, Healthcare lighting
Residential lighting
Adjacent markets: transportation, appliances, etc.
Products launched as OLEDWorks LLC and subsidiary OLEDWorks GmbH:
Lumiblade Brite 2 – 60 lm/W, 3000K and 4000K, > 90 CRI, 300 lm/panel,
>50,000 hour LT70 @ 3000cd/m2
Keuka OLED module
See www.oledworks.com for complete current product offerings
4. Our Vision
In 10 years we believe that we will find only Solid State Lighting being installed, is shared
between LED and OLED.
The lighting applications where OLED will be the favored are:
DKB Offices – DOE Gateway
Applications that are close to the
user
Low glare, low temperature,
broad spectrum – e.g. office
above
Applications using the unique form
factor of OLEDs: Thin and light
weight – for example transportation
Our buying decisions are strongly
affected by design with special
design elements such as curved
lights in development
6. Non-Visual Effect of Lighting
http://fhsapbiology.weebly.com/circadian-rhythm.html
Blue light:
Human circadian system is most sensitive to blue light;
Is beneficial during day: boosts alertness, attention, mood;
Disrupts circadian rhythm (potent suppressor of melatonin production) at night;
Nighttime light exposure is linked to cancer, diabetes, depression, cardiovascular problems.
http://www.health.harvard.edu/staying-healthy/blue-light-has-a-dark-side
http://www.livescience.com/53874-blue-light-sleep.html
https://www.ncbi.nlm.nih.gov/pmc/articles/PMC4734149/
Circadian rhythms control the timing of many
physiological processes. They determine sleeping
and feeding patterns, brain activity, hormone
production and cell regeneration.
Amber lighting = free of blue wavelengths
7. Amber OLED Structure
7
Tandem (2-stack)
structure
High-efficiency
phosphorescent (PH) red
and green emitters
Low voltage architecture
and materials
CGL optimized for low
voltage and voltage
stability
Result of multiple
statistically designed
experiments
8. Benefit of Stacking
8
Parameter Device (a) Device (b)
Luminance (cd/m2) 1200 2000
Voltage (V) 6.0 6.0
Efficiency (cd/A) 15 110
Efficacy (lm/W) 7 60
CIEx,y 0.56, 0.43 0.56, 0.43
T70 Lifetime (hours) 25,000 25,000
Uniformity was a
challenge because of
low luminance
requirement
The formulation was
adjusted to raise the
voltage and thereby
lower the slope of
the IV curve to
increase uniformity
10. Qualification Testing
10
Development of the amber product utilized extensive reliability
and qualification testing including advanced statistical
methodologies to ensure a robust product with excellent quality
Accelerated Fade
Early Life Failure Testing
Environmental Torture
Tests
Thermal Cycling
85C/85%RH
Cold Storage
Shock, Vibration & Altitude
Frequent Radiometry &
Visual Assessment
11. Lifetime Estimation & Accelerated Fade
11
Devices are continually monitored for radiance loss. This provides constant insight into the
behavior of each device. Devices with abnormal curve shapes can be removed and failure
analysis performed.
12. Estimating Time-to-Failure (TTF)
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Predicted failure times at each current density can be
estimated through the use of a nonlinear equation
proven to correlate well with OLED degradation life.
13. Weibull Probability Plot
13
Visual inspection shows the slopes at
each current density to be approximately
equal.
This supports the desire to not
induce any additional or new failure
modes.
Statistical tests (not shown) further
support the hypothesis of
equivalent slopes
The slope is directly related to the failure
rate; therefore, we assume same failure
rate, at each current density – although
different onsets times – and make
predictions at use conditions
14. Predicted Hours to T(70) by Current Density
14
Models of varying complexity were
analyzed and statistically compared
The ‘best’ model was a simple
parametric survival regression
Extrapolation to 2 mA/cm2 project to
>25k hours
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
5 6 7 8 9 10
Current Density
Curves are fitted .1 .5 and .9 quantiles as a function of the regressor
15. CIE x & y and Spectral Power Distribution
15
Amber SPD has no emission below
500 nm = free of blue wavelengths
16. Dimensionality Reduction
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Principal Components and Partial Least
Squares are multivariate analyses
techniques to derive linear combinations or
latent factors of measured variables (i.e.,
wavelengths) that capture as much of the
variability in the original responses as
possible
Method for handling ‘wide’ data sets and
correlated responses instead of reporting a
single set of numbers (CIE x & y)
A PLS model was employed that reduced
the dimensionality to 4 significant factors
with each factor revealing unique insights
that may have been overlooked if only
univariate statistical methods were
employed.
For example the 4th factor might be viewed
as noise but really it explains subtle
contributions that affect color point and an
expansion of the color gamut.
18. Summary
18
A second generation phosphorescent amber product
with equivalent lifetime and greatly improved
efficacy was developed
The amber spectrum is free of blue emission thereby
promoting circadian rhythms making this an ideal
application for healthcare markets
Extensive verification testing was performed to
ensure a high quality, repeatable and robust device
19. Acknowledgments
19
All OLEDWorks colleagues that contributed to this
work
Partial funding from:
• NYSERDA award 34928
• Pending NYSERDA award #####
Universal Display Corporation for phosphorescent
OLED materials and technology
JMP statistical discovery software for opportunity
to Beta test and provide input on new platforms