1. D
D
C
C
C
C
C
C
C
C
C
C
E
F G G G G G G G
H
J
J
B
K
K
A
A
A
G
B
D
F
E
J
19"
2"
31
2"
19"
31
2"
2-5/8"
18-3/8"
1"
2-5/8"
34"
7
16"
11
2"
19-1/4"
41
2"
19"
11
4" 11
4"1"
3
4"
21
2"
1"
41
2"
51
2"
1"
271
2"
3"
269
16"
15
16"
311
8"
71
2"
169
16"
6"
3015
16"
369
16"
K
A K
Pieces A & K are cut from two 1"x6"x6'
boards. lay out one piece A and one
piece K on such board.
Pieces B D & E are cut
from 1:x5"x5' board Ten pieces C are cut
from 1"x3"x8'
Pieces F H & J are cut
from one 1"x4"x8'
Seven pieces G are cut from
four 1"x4"x6'
For the curved front area of piece A,
below, use the 1" grid layout pattern at
the bottom of the page. There are 7 flat
areas to acomidate some of the seat
pieces.
7 Flat
Spots
Materials Layout
Figure 1 Layout the curves for pieces B,
F, & H by bending a metal ruler
or flat metal strap to form the arc
as shown below. Make sure the
ends are located properly and
the vertical offset is maintained.
Note- Piece G
is tapered
from 2-5/8" to
2-3/16". 7
16" is
cut from both
sides at
bottom. The
12" radius will
be cut later.
Overall size of piece K
is shown at the right.
Use the 1" grid layout
to cut the actual
shapes. Align the inside
straight edges with one
of the grid lines.
...Carpenters glue should be used to reinforce all joints.
...Set all nails and countersink screws - use wood filler as
necessary to spot nails and screws before finishing wood.
...Dimensions are in inches except were shown in
brackets, dimensions denote (mm)
...Wipe off excess glue with a wet cloth befor it has time
to set.
...Dry fit all parts to ensure proper fit before joining.
Directions:
Procedure 1) - See Figures 1 & 2
Begin your project by laying out all materials as shown.
Using a pencil, measuring tape and square, draw out all
the parts exactly as shown. Be sure to incluide the piece
number/letter. in the case were to parts are laid out
beside each other, be sure to leave enough distance for
the saw cut.
Note that when laying out the pattern for piece A, the
dimensioned drawing will not will not give you all the
shapes required. The curved area will have to be laid out
using a 1" grid. This can be done after the main portion is
cut. Their are a total of 7 Flat sections onto which the
seat sections will be fastened. Although it is not
absolutely necessary for these sections to be flat, they
will simplify the installation. When laying out these areas
make sure they are 2" wide as this is the width for pieces
C. the flat piece at the bottom is a bit more narrow than
piece B , so when installed piece B will extend below the
front corner a bit. this can be seen on the cross section,
Figure 4, on side B.
Due to the nature of this design, and because this is an
outdoor project, we recommend first assembling the
project with no glue, then disassemble and stain.
However if you feel confident then at least stain or oil
after cutting and sanding.
1" Grid layout for pieces A & K illustrated below.
Start with one straight edge along one of the
grid lines.
Cutting Diagram
Figure 2