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A presentation on
Structural Steel
Steel



Man made metal derived from
iron- which is its major
constituent
Remaining components are small
amounts of other elements
Added to improve the quality of
steel
Used as:


Basic products of steel mill such as
plate, section and bars
From this members are fabricated viz.
beams, girders, columns, struts, ties
etc.
Steel vs. Cast Iron





Up to 1.5 % Carbon combines with iron
More than 1.5 -4.5 % present as free
graphite – known as cast iron
Properties vary with the varying carbon
content
Increasing carbon content produces increase
in shear strength & hardness
Decreases the ductility and toughness
Comparison between Cast Iron, Wrought Iron &
Steel
Comp strength
4.75 -25.2 tonnes/
sq cm
Ultimate tensile
strength is 5.51 to
11.02 t /sq m
compressive
strength is 2.0
tonnes/sq cm and
ultimate tensile
strength 3.15
tonnes/sq cm
Comp. strength
6.3-7.1 tonnes/sq cm
Ultimate tensile
strength 1.26 to
1.57tonnes/sq cm.
Strength
Can be hardened &
tempered
Cannot be
hardened or
tempered
Hard, hardened by
heating & sudden
cooling
Hardness
1300-1400 degree
Celsius
1500 degree
Celsius
1200 degree Celsius
Melting point
Midway
Purest
Contains up to
0.25% carbon
Crude form containing
2-4% carbon
composition
Cast Iron Wrought iron Steel
Absorbs shocks
Cannot stand
heavy shocks
Does not absorb
shocks
Reaction to
sudden shock
Rapidly forged or
welded
Easily forged or
welded
Brittle and
cannot be
welded or rolled
into sheets
Forging &
Welding
Tough, malleable
& Ductile
Tough,
malleable, ductile
& moderately
elastic
Brittle & cannot
be welded or
rolled into sheets
Malleability&Duct
ility
Rusts easily
Rusts more than
Cast Iron
Does not rust
easily
Rusting
Comparison between Cast Iron, Wrought Iron & Steel
Cast Iron Wrought iron Steel
Comparison between Cast Iron, Wrought Iron & Steel
Used as
reinforcemen
t in R.B. &
R.C.C.
Used in making
St. members,
bolts, rivets
and sheets
(plain and
corrugated)
Making
cutlery, files
& machine
tools
Costlier than
mild steel so
being replaced
by the latter
Withstand
shocks without
permanent
injury so used
in chains,
crane hooks
and railway
couplings
For parts that
rust easily like
water pipes,
sewers, drain
pipes etc.
Making such
parts of
machines as
are not likely to
be subjects to
shocks or
tension
Lamp posts,
columns and
railings
Uses
Cast Iron Wrought iron Steel
Types of Steel: (According to varying
Carbon Content)





Dead Mild Steel (Less than 0.15 % Carbon )
Mild Steel (0.15 – 0.30 % Carbon)
Medium Carbon Steel (0.30 -0.80 % Carbon)
High Carbon Steel (0.80 -1.50 % Carbon)
Cast Steel / Carbon Tool Steel (More than
1.50 % Carbon)
Mild Steel










Ductile & malleable
More tough and more elastic than cast iron and wrought iron
More prone to rusting than wrought iron
Corrodes quickly
Easily forged, welded & riveted
Withstands shocks & impacts well
Not much affected by saline water
Equally strong in tension, compression and in shear
Difficult to harden and temper
Sp. Gravity 7.8
Mild Steel : Uses





Used as rolled structural sections like I-
section; T-section; channel Section; angle
irons. Plates round and square rods
M.S. Round bars
Used as reinforcement in R.C.C.
M.S. tubes are used in structures
Plain and Corrugated M.S. Sheets are used in
roofing
Medium Carbon Steel






Granular structure
More tough & elastic than M.S.
Easier to harden & to temper
More difficult to to forge and to weld
Stronger in compression than in tension or in
shear
Withstands shocks and vibrations better
Medium Carbon Steel : Uses


For making tools such as dills, files,
chisels
Used for making those parts that ae
hard , tough and durable and capable
of withstanding shocks and vibrations
High Carbon Steel





Increased tensile strength leads to less
weight of it being used as compared to
M.S.
Structure becomes lighter
Resists corrosion better
Tougher and more elastic
More brittle and less ductile than mild
steel
High Carbon Steel : Uses
 In reinforcing prestressed concrete
structures
Types of Steel:
(according to elements used)


Steels that owe their properties due to
carbon are called Carbon Steels
Steels with properties due to elements
other than carbon are termed as Alloy
Steels
Alloy Steels


The elements that impart distinctive characteristics to
steel are added to iron to produce an alloy steel
named after the element added
Prepared to increase strength, hardness, toughness,
resistance to corrosion and thermal and electrical
conductivities
Divided into two categories:

 Ferrous alloys ( chromium, nickel, vanadium,
tungsten, molybdenum and manganese )
Non Ferrous alloys
Stress strain curve
Structural
steel sections
Hot rolled sections
Tolerances in structural steel
 It is not possible in rolling process to produce
sections to the exact dimensions specified.
Allowances for:




 Slight variation in member length
Inaccurate location of holes
Out of squareness of member ends
Variation in depth of welded girders
Other dimensional variations
bolting
Most common method in
joining structural is bolting:
welding
There are 3 different type
of welds


 Butt weld
Fillet weld
Lap weld
Properties of a structural steel
frame
In design:






Large spans
With columns of small sections
Great building heights and high loadbearing
capacity
Combined with low dead weight of the
structure
Structural systems in which openings can be
easily provided
To simplify installation of services
Properties of a structural steel
frame
In construction:






 Prefabrication and erection of components
Shorter construction time
Close dimensional tolerances
Ease in fixing and cladding
Erection independent of weather conditions
Modest demand on space on the site
Dry construction
Properties of a structural steel
frame
In use:




 Greater flexibility
Limited no. of internal supports
Adaptibility of frame work to change of
use
Increasing effective life of building
Ease in dismantling or demolition
Applications
11. Circular vent
12. Vehicle door
13. Pedestrian door
14. Window
15. Roof light
16. Canopy
17. Parapet
18. Crane beams and rails
19.Bridge crane
20.
Mezzanine or Structural Floor
1. Portal Frame - Rafter
2. Portal Frame - Column
3. Wind bracing
4. Purlins
5. Wall Rails
6. Roof panels
7. Wall panels
8. Astrotherm insulation
9. Eave gutter
10. Monovent
Applications: Wind Bracing



Wind bracing provides the longitudinal stability of
the building.
It consists of cross bracing located in roof and
sidewalls, in one or more bays depending on
loadings and the length of the building.
If it is not possible to have cross bracing in the
sidewalls, it can be replaced by wind portal frames
or by fixed base wind columns, located adjacent
and connected to the mainframe columns.
Applications: Roof Lights
 Roof Lights can be of dome construction as



shown here or as profiled sheets replacing steel
roof panels.
Function
Continuous natural light
General Characteristics
Insulated roof curb
A framed opening of double skin metallic roof curb,
to match the profile of the roof sheet and its
location. Class-fibre insulation is installed on job
site.
Applications: Astrotherm
insulation


Astrotherm insulation
consists of fibre glass
blanket complete with a
laminated facing vapour
barrier
Optionally, isoblocks are
supplied to minimise
thermal bridges and
Alustrip to improve the
overall appearance of any
exposed insulation joints.
Eave gutter


Gutters are often an afterthought and
can spoil the appearance of a building
The gutters are large capacity and
colour coated to compliment the
building. Alternatively internal gutters
can be provided
Monovent



 m
Used On the peak in the roofs
Function
Ventilation of the building at the ideal peak
position, where large movement of air is
required.
General Characteristics
Steel operating cable, cable guides (instead
of standard type pulleys), hook and cable
stop.
Stainless steel screws and aluminiu
rivets.
Roof Panels
Wall Panels
Mezzanine
Purlins
Bridge crane
Circular Vents
Pedestrian door
Structural steel in buildings
Airport terminal complex
A steel joist and king post truss system
provide support for the 650,000sq. ft. roof.
This framing system
creates
wide-open, column-free
spaces
king post trusses form the
lateral-force resisting
system, eliminating the
need for bracing and further
increasing flexibility
of the interior space.
Steel buildings- stadium
The upper tier, cantilevering 46' over the suite and club
Levels
supported by column groupings consisting of four massive
steel HSS placed at the midpoint alternating structural
bays.
structural_steel.pptx

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structural_steel.pptx

  • 2. Steel    Man made metal derived from iron- which is its major constituent Remaining components are small amounts of other elements Added to improve the quality of steel
  • 3. Used as:   Basic products of steel mill such as plate, section and bars From this members are fabricated viz. beams, girders, columns, struts, ties etc.
  • 4. Steel vs. Cast Iron      Up to 1.5 % Carbon combines with iron More than 1.5 -4.5 % present as free graphite – known as cast iron Properties vary with the varying carbon content Increasing carbon content produces increase in shear strength & hardness Decreases the ductility and toughness
  • 5. Comparison between Cast Iron, Wrought Iron & Steel Comp strength 4.75 -25.2 tonnes/ sq cm Ultimate tensile strength is 5.51 to 11.02 t /sq m compressive strength is 2.0 tonnes/sq cm and ultimate tensile strength 3.15 tonnes/sq cm Comp. strength 6.3-7.1 tonnes/sq cm Ultimate tensile strength 1.26 to 1.57tonnes/sq cm. Strength Can be hardened & tempered Cannot be hardened or tempered Hard, hardened by heating & sudden cooling Hardness 1300-1400 degree Celsius 1500 degree Celsius 1200 degree Celsius Melting point Midway Purest Contains up to 0.25% carbon Crude form containing 2-4% carbon composition Cast Iron Wrought iron Steel
  • 6. Absorbs shocks Cannot stand heavy shocks Does not absorb shocks Reaction to sudden shock Rapidly forged or welded Easily forged or welded Brittle and cannot be welded or rolled into sheets Forging & Welding Tough, malleable & Ductile Tough, malleable, ductile & moderately elastic Brittle & cannot be welded or rolled into sheets Malleability&Duct ility Rusts easily Rusts more than Cast Iron Does not rust easily Rusting Comparison between Cast Iron, Wrought Iron & Steel Cast Iron Wrought iron Steel
  • 7. Comparison between Cast Iron, Wrought Iron & Steel Used as reinforcemen t in R.B. & R.C.C. Used in making St. members, bolts, rivets and sheets (plain and corrugated) Making cutlery, files & machine tools Costlier than mild steel so being replaced by the latter Withstand shocks without permanent injury so used in chains, crane hooks and railway couplings For parts that rust easily like water pipes, sewers, drain pipes etc. Making such parts of machines as are not likely to be subjects to shocks or tension Lamp posts, columns and railings Uses Cast Iron Wrought iron Steel
  • 8. Types of Steel: (According to varying Carbon Content)      Dead Mild Steel (Less than 0.15 % Carbon ) Mild Steel (0.15 – 0.30 % Carbon) Medium Carbon Steel (0.30 -0.80 % Carbon) High Carbon Steel (0.80 -1.50 % Carbon) Cast Steel / Carbon Tool Steel (More than 1.50 % Carbon)
  • 9. Mild Steel           Ductile & malleable More tough and more elastic than cast iron and wrought iron More prone to rusting than wrought iron Corrodes quickly Easily forged, welded & riveted Withstands shocks & impacts well Not much affected by saline water Equally strong in tension, compression and in shear Difficult to harden and temper Sp. Gravity 7.8
  • 10. Mild Steel : Uses      Used as rolled structural sections like I- section; T-section; channel Section; angle irons. Plates round and square rods M.S. Round bars Used as reinforcement in R.C.C. M.S. tubes are used in structures Plain and Corrugated M.S. Sheets are used in roofing
  • 11. Medium Carbon Steel       Granular structure More tough & elastic than M.S. Easier to harden & to temper More difficult to to forge and to weld Stronger in compression than in tension or in shear Withstands shocks and vibrations better
  • 12. Medium Carbon Steel : Uses   For making tools such as dills, files, chisels Used for making those parts that ae hard , tough and durable and capable of withstanding shocks and vibrations
  • 13. High Carbon Steel      Increased tensile strength leads to less weight of it being used as compared to M.S. Structure becomes lighter Resists corrosion better Tougher and more elastic More brittle and less ductile than mild steel
  • 14. High Carbon Steel : Uses  In reinforcing prestressed concrete structures
  • 15. Types of Steel: (according to elements used)   Steels that owe their properties due to carbon are called Carbon Steels Steels with properties due to elements other than carbon are termed as Alloy Steels
  • 16. Alloy Steels   The elements that impart distinctive characteristics to steel are added to iron to produce an alloy steel named after the element added Prepared to increase strength, hardness, toughness, resistance to corrosion and thermal and electrical conductivities Divided into two categories:   Ferrous alloys ( chromium, nickel, vanadium, tungsten, molybdenum and manganese ) Non Ferrous alloys
  • 19. Tolerances in structural steel  It is not possible in rolling process to produce sections to the exact dimensions specified. Allowances for:      Slight variation in member length Inaccurate location of holes Out of squareness of member ends Variation in depth of welded girders Other dimensional variations
  • 20. bolting Most common method in joining structural is bolting:
  • 21. welding There are 3 different type of welds    Butt weld Fillet weld Lap weld
  • 22. Properties of a structural steel frame In design:       Large spans With columns of small sections Great building heights and high loadbearing capacity Combined with low dead weight of the structure Structural systems in which openings can be easily provided To simplify installation of services
  • 23. Properties of a structural steel frame In construction:        Prefabrication and erection of components Shorter construction time Close dimensional tolerances Ease in fixing and cladding Erection independent of weather conditions Modest demand on space on the site Dry construction
  • 24. Properties of a structural steel frame In use:      Greater flexibility Limited no. of internal supports Adaptibility of frame work to change of use Increasing effective life of building Ease in dismantling or demolition
  • 25. Applications 11. Circular vent 12. Vehicle door 13. Pedestrian door 14. Window 15. Roof light 16. Canopy 17. Parapet 18. Crane beams and rails 19.Bridge crane 20. Mezzanine or Structural Floor 1. Portal Frame - Rafter 2. Portal Frame - Column 3. Wind bracing 4. Purlins 5. Wall Rails 6. Roof panels 7. Wall panels 8. Astrotherm insulation 9. Eave gutter 10. Monovent
  • 26. Applications: Wind Bracing    Wind bracing provides the longitudinal stability of the building. It consists of cross bracing located in roof and sidewalls, in one or more bays depending on loadings and the length of the building. If it is not possible to have cross bracing in the sidewalls, it can be replaced by wind portal frames or by fixed base wind columns, located adjacent and connected to the mainframe columns.
  • 27. Applications: Roof Lights  Roof Lights can be of dome construction as    shown here or as profiled sheets replacing steel roof panels. Function Continuous natural light General Characteristics Insulated roof curb A framed opening of double skin metallic roof curb, to match the profile of the roof sheet and its location. Class-fibre insulation is installed on job site.
  • 28. Applications: Astrotherm insulation   Astrotherm insulation consists of fibre glass blanket complete with a laminated facing vapour barrier Optionally, isoblocks are supplied to minimise thermal bridges and Alustrip to improve the overall appearance of any exposed insulation joints.
  • 29. Eave gutter   Gutters are often an afterthought and can spoil the appearance of a building The gutters are large capacity and colour coated to compliment the building. Alternatively internal gutters can be provided
  • 30. Monovent     m Used On the peak in the roofs Function Ventilation of the building at the ideal peak position, where large movement of air is required. General Characteristics Steel operating cable, cable guides (instead of standard type pulleys), hook and cable stop. Stainless steel screws and aluminiu rivets.
  • 38. Structural steel in buildings Airport terminal complex
  • 39. A steel joist and king post truss system provide support for the 650,000sq. ft. roof.
  • 40. This framing system creates wide-open, column-free spaces king post trusses form the lateral-force resisting system, eliminating the need for bracing and further increasing flexibility of the interior space.
  • 42. The upper tier, cantilevering 46' over the suite and club Levels supported by column groupings consisting of four massive steel HSS placed at the midpoint alternating structural bays.