1. Cesar Ignacio Robles Mares
Phone #’s: Home= 656-6798 786 Cell= 656-305-7223
e-mail: cesar 7109@yahoo.com.mx
SUMMARY:
Industrial Engineer with 18 years of experience working in Medical Devices Industry,
Engineering, Manufacturing, Operations & Management Areas reporting directly to Plant
Managers and/or Directors of Operations, the last 18 years working in the Manufacturing
of a big variety of Medical Devices). Experience in Manufacture of High and Low Volume
Products, Various Production Systems, Products Transferring, Continuous Improvement
Process, Lean Manufacturing’s Master Certification, Problem Solving Techniques, 5S
Implementation Leader, Kan ban Implementation, Poka-Yoke Process, OPF, etc..
High level of professionalism in all my work activities, focus on delivery results.
PROFESSIONAL EXPERIENCE:
BWI J&J Company
Production Mgr. 07/2014 - Present
Medical Devices Assembly, for a big variety of applications for Products as Cardiology Catheters,
Biopsy samples, Birth Control Implants, Procedure Management, Guide Coils for Catheters and
Stents delivery into the Body etc..
Responsible by 1,100 associates, 14 Production Supervisors, 9 Engineering Processes and
different Production Metrics as following:
• BU revenue by 2.2 Billion of dollars in seals
• Scrap Control and Mitigation Plan
• Absorption (Labor, Overhead, Material Investment)
• Efficiency
• Cost per Unit Reduction
• GMP’s
• Continuous Improvement Projects
• VSM (Valium Stream Map) wasting Time Reduction
• Schedule attainment-Mix Attainment
• MUV
• Down time Mitigation (Lean Balance)
• Back Order elimination and Control vs. Demand & Forecast
Venusa de Mexico – Accellent de Mexico
Value Stream Manager (Operations Manager) – Plant # 1. 11/13- 07/14
Responsible for the Management of Plant # 1, providing overall leadership management and
administrative oversight to all functions, to support the day-to-day operations to obtain Safe, High
Quality, Efficient, Productive, and Economical manufacturing operation, as well as New Products &
Process Transfers (except for Quality Assurance because Medical Product’s regulations).
We work with high volume low mix, and with low volume high mix processes, and with manual and
semi- automatic machines.-Total Juarez Operation is about 600 employees, and keeps increasing.
Direct responsible for Manufacturing, Engineering, and Safety; and dot responsible for Planning,
Maintenance, Customer’s Interaction and Service.
2. CR BARD Surgical Innovations SA de CV – Production Unit Mgr. 08/2007 –
11/2013
Medical Devices Manufacturer for High Volume Low mix, and Low Volume High mix Products;
working with Automatic, Semi-automatic, and Manual assembly processes.- Part of CR Bard
Corporation with Worldwide Operations.- Plant in Juarez City and Reynosa Tamaulipas Mexico
with 1,050 (average) employees.
Production Manager / Production Unit Manager
Responsible for the Administration of all Resources to Assembly Medical Devices.
• 5S Plant Implementation Team Leader.
• Products transfer from USA in to Juarez’s and Reynosa Plant.
• Secondary operations transfer from USA in to Juarez’s and Reynosa Plant.
• Injection molding processes implementation for plastic components.
• One Piece Flow Plant Implementation.
• Continuous Improvement Processes.
• Engineering Management
• Molding process / Maintenance
Various positions covered:
• Production Manager, Business Unit Manager, Engineering Manager (Temporary), and Quality
Project’s Manager, as required in my 6 years in Plant.
Reason for leaving: Security Issues in Reynosa Tamaulipas
Cordis J&J Company. Sr. Prod, Supervisor / Production Mgr. 08/2000 – 08/2007
Sr. Production Supervisor / Operations Manager.
• Plant’s expansion to 3 times Volume Capacity Team Player.
• New Equipment Selection and Transfer from USA to Juarez’s Plant Team Player.
• Product’s Transfer from USA in to Juarez’s Plant, Team Player.
• Responsible for all Plant’s activities when working out of 1st
shift (Manufacturing, Safety,
Quality Assurance, Inspection & Packaging, Engineering and Building & Process Maintenance,
General Supplies Warehouse, Shipping & Receiving, etc.).- Plant with shift rotation.
Production Supervisor
• Responsible for a production area with 4 group leaders, 130 operators, 2 material handlers,
and 1 set up operator, for a group of 16 Automated Welders Machine for Packaging.
• Start up a new production area responsible for a group of 3 group leaders, 2 material handlers, 3
set up operators, and 70 operators.
EDUCATION:
Industrial Engineer 1998
1998 ITCJ - Instituto Tecnologico de Ciudad Juarez, Chih.. Mx.
KEY SKILLS:
3. -18+ years of Operations & Management. -Kan Ban implementation.
-High & Low volume products assembly. -5S’s implementation.
-Process Improvement. -Machines, Product and Process Transfer.
-People Work Oriented. -Processes and Tools Design.
-Multiple Projects Execution. -Budget Preparation and Execution.
-Excellent Communication and Team Work. -Hands on Work.
-Lean Manufacturing Implementation. - Microsoft: Windows, PowerPoint, Excel, e-Mail, Etc..
-Efficient Management of Resources. -Languages: Spanish (Native) & English ( 80 % ).
-Validation protocol and execution; SOP’s. -Strategic Planning.
-Highly Safety work focus. -Highly QA product focus.
CERTIFICATES:
Lean Manufacturing Training and Certification by J&J.
Green Belt Certification by J&J
REFERENCES:
1.- Jose Luis Urias - Engineering Director
Phone: 915 246 7578
2.- Walterio Servin, CR Brad former Human Resources Director.
Cell Phone: 011521 333 156 9853.
e-mail: servinw@gmail.com