The glass is a very common material in a day to day living. Glass is a material which is widely used in
various fields including construction, automobile, utensil and more etc.
The float glass, commonly called as the plain glass is one of the products made out of glass. It is
used mainly used by the automobile and the construction industries. The process of float glass
manufacturing is called as the float process, here a continuous ribbon of glass is moved to a melting
furnace, then cooled and hardened and finally cut according to a specific dimension required. Earlier
times this work was done manually, where a person had to manually operate the separate sections
of float glass manufacturing. This is a very hard and time-consuming process, also the quality of
glass thus produced may not be very great. The heart of the matter is that the activities related to
glass manufacturing, when done manually can result in a lot of irregularities. To avoid this and make
all the process related to glass manufacturing clean and clear an ERP software can be made use of.
Odoo/Open ERP software can handle the glass manufacturing industry very effectively with its
In this blog, we will see how an ERP software can help a float glass manufacturing industry with its
variety of features.
When an ERP in glass manufacturing industry is introduced, every business operations get
streamlined and every task turn hassle free. Activities such as production, quality control
management, material listing, waste handling etc. can be effectively carried out using ERP software
for glass manufacturing. In the case of float glass manufacturing, it is carried out through some
regular steps, the steps include batching the raw materials after checking their quality, production
process (melting raw materials, moving raw materials to tin bath, cooling molten glass and cutting
according to dimensions), quality checking after production, storage and shipping. Now let’s have a
look at how the float glass manufacturing industry works and how the ERP software can be useful for
the functioning of the industry.
Batching and quality checking of raw materials
There are a lot of components required to produce glass. The main components required for this
purpose are soda lime, silica, calcium oxide etc. To produce a good quality glass these materials should
be of superior quality. Using the quality control feature in Odoo/open ERP, the quality criteria for the
raw materials can be set and only when the raw materials satisfy these quality criteria they are selected
The next stage is the batching of the raw materials, each and every raw material cannot be put in the
same area since their mixing before production is not allowed. Using the inventory management of
Odoo ERP software, each raw material can be put in separate locations and can be sent for production
at needed times. Also with the aid of inventory management in the ERP software, important details
regarding receipts of raw materials, their internal transfers etc. can be accessed.
When production is carried out with the assistance of ERP software for glass manufacturing it is called
smart production. The glass manufacturing is carried out through several steps, these steps include
fine mixing of the raw materials, transferring them to a heating furnace, heating them and making
them to the molten state, passing the molten glass to cooling chamber and finally cutting the glass
according to specific dimensions. Since there are a lot of steps happening in the production, they have
to be managed exactly according to their hierarchical order and without any error. With the work
center feature in Odoo/Open ERP software, the synchronization of work is assured. By creating work
centers we can make sure all the process related to glass manufacturing are done accordingly.
Secondary quality check
Now after the production process, the final glass sheets are manufactured. But still, they won’t be
ready to be shipped to the customer side. Before that, the quality of the finished product must be
analyzed. So once again the ERP software for glass manufacturing can be used, the desired quality
which the finished product requires can be set in the quality control option of the ERP software. If
the finished glass satisfies this criterion it can be sent for further processing, otherwise, it will be
marked as scrap.
The glass is a fragile material and is very likely to break. During the production of glass, this is a real
challenge, scrap materials will happen for sure, their effective management is the task. For solving
this problem the ERP software for glass manufacturing can be used, with the scrap management
feature in the ERP software for glass manufacturing we can effectively transfer the scrap or waste
products to a separate location. This reduces confusions and also makes sure that no defective
products are sent out into the market.
Real-time product tracing
In an industry like glass manufacturing, it is very important to keep track of the products. The stocking
details, selling details, product details etc., should always be ready so as to avoid any later confusions.
To make this happen, the traceability feature in the ERP software for glass manufacturing can be
made use of. The serial number/lot number tracking facility in the ERP software helps in effective
Trust building among customers
In the case of the glass manufacturing industry, they will be working on tight schedules. They should
concentrate on certain points like finishing the production within the specific time-bound, produce
quality products, shipping produced goods without any delay etc. The ERP software has got customer
relationship management feature to carry out all the above-mentioned processes effectively without
any error. So the ERP software can be used for maintaining the customer relationship.
Shipping of goods and their invoicing
The shipping shall be carried out using the shipping module in the ERP software for glass
manufacturing. The manufacturer has the privilege to choose the shipping company, delivery time,
routes etc. ERP tracking can also be made use of, along with shipping.
Coming to the case of invoicing information regarding the product, its cost, other detailed
information etc., shall be invoiced to the customers without faults. With the ERP software for glass
manufacturing, invoicing is made easy. The main advantage here is that the ERP software invoicing
can integrate with the shipping module. This makes the invoicing during shipping a lot easier.
Thus we can conclude that using an ERP software for float glass manufacturing industry is a
smart choice for easy execution of business operations.
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