Criação de uma área específica para recebimento, conferência e separação de kits, removendo assim mais de 80% do inventário em WIP e concentrando em uma área de staging específica, criando cronograma de abastecimentos afim de garantir, qualidade, prazos e controle dos abastecimento de peças no processo produtivo,

1. 1 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Supermarket EnO & SOp
• VSM activities
• Current State Mapping (Wk 35 and 36)
• Pull System Game (Wk 36)
• Future State Mapping (Wk 37 and 38)
• Implementation Plan (Wk 38)

2. 2 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Map
EnO

3. 3 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Map
SOp

4. 4 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Mapping
• EnO Accuracy = 86%
• Accuracy Loss (2006)
USD 1,800,000.00 (January to August, 2006)
USD 225,000.00 monthly
USD 2,700,000.00 yearly (projected to 2006)

5. 5 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Mapping
• SOp Accuracy = 91%
• Accuracy Loss (2006)
USD 174,000.00 (January to August, 2006)
USD 21,000.00 monthly
USD 252,000.00 yearly (projected to 2006)

6. 6 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Mapping
• EnO & SOp
• Accuracy Loss (2006)
USD 246,000.00 monthly
USD 2,952,000.00 yearly (projected to 2006)

7. 7 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Current State Mapping
• Opportunities
• Information Flow
• Pull System
• Delivery Timed Routes
• Standardization (Defined Rules to Pull)

8. 8 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Future State Map
SOp

9. 9 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Future State Mapping
• Materials Accuracy = 97%
• Accuracy Loss (EnO)
• Yearly
• From: USD 2,700,000.00
• To: USD 580,000.00
• Saving USD 2,120,000.00
• Monthly
• From: USD 225,000.00
• To: USD 48,000.00
• Saving: USD 177,000.00

10. 10 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Future State Mapping
• Materials Accuracy = 97%
• Accuracy Loss (SOp)
• Yearly
• From: USD 252,000.00
• To: USD 84,000.00
• Saving USD 168,000.00
• Monthly
• From: USD 21,000.00
• To: USD 7,000.00
• Saving: USD 14,000.00

11. 11 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Future State Mapping
• Materials Accuracy = 97%
• Accuracy Loss (EnO & SOp)
• Saving USD 2,288,000.00 / year
• Saving: USD 191,000.00 / month

12. 12 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
Implementation Plan
• Investment Needed: USD 38,000.00
• Total Saving: USD 2,288,000.00/year
• Payback: 6 days
• Implementation Team
• Project Owner – Carlos Moura
• Materials EnO – Nasson Souza
• Materials SOp – Luciano Nascimento
• Industrial Engineering SOp – Carlos Camurça
• Industrial Engineering EnO - Cristiano Didier
• Manufacturing EnO – Joseli Costa
• Manufacturing SOP – Marcelo Braga
Support: Smart Manufacturing – Emídio Figueiredo
Táktica Consultoria
Sep, 2006 to Jun,
2007

13. 13 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
1st Phase
• December, 2006
• EnO
• From: USD 225,000.00/month (current)
• To: USD 129,000.00/month
• Saving: USD 96,000.00/month or USD 1,152,000.00/year
• SOp
• From: USD 21,000.00/month (current)
• To: USD 17,000.00/month
• Saving: USD 4,000.00/month or USD 48,000.00/year
Total Saving: USD 100,000.00/month or
USD 1,200,000.00/year

14. 14 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
2nd Phase
• March, 2007
• EnO
• From: USD 225,000.00/month (current)
• To: USD 52,000.00/month
• Saving: USD 173,000.00/month or USD 2,076,000.00/year
• SOp
• From: USD 21,000.00/month (current)
• To: USD 11,000.00/month
• Saving: USD 10,000.00/month or USD 120,000.00/year
Total Saving: USD 183,000.00/month or
USD 2,196,000.00/year

15. 15 010604 Kimmo Suupohja COMPANY CONFIDENTIAL
3rd Phase
• June, 2007
• EnO
• From: USD 225,000.00/month (current)
• To: USD 48,000.00/month
• Saving: USD 177,000.00/month or USD
2,124,000.00/year
• SOp
• From: USD 21,000.00/month (current)
• To: USD 7,000.00/month
• Saving: USD 14,000.00/month or USD 168,000.00/year
Total Saving: USD 191,000.00/month or
USD 2,288,000.00/year