The IAM Annual Conference 2017

1. Range Management
John Chappell MBE
MSc BEng(Hons) CEng FIMechE

2. Copyright © United Utilities Water Limited 2015 2
I am a Maintainer

3. The Vision – created November 2014

4. Copyright © United Utilities Water Limited 2015 4
Operational Engineering
Steve Fraser
Managing Director
Wholesale
Richard Ratcliff
Wholesale
Engineering Director
John Chappell
Head of Operational
Engineering
Dave Evans
Operational
Engineering ESM
AMS (Eng)
OE PEMs
Warren Bullough
A I Delivery Manager
(WW)
Steve Wade
A I Delivery Manager
(W)
Chris Lomax
Chief Electrical
Dan Brooks
Chief Mechanical
Alison Summersfield
Lead Range
Manager
Ged Hyland
Maintenance
Engineering
Laura Wood
Executive Secretary

5. Copyright © United Utilities Water Limited 2015 5
Range Management
Performance
Metrics
Service
Schedule
Glovebox
Manual
Haynes
Manual
Spares Training
1st & 2nd Editions
Fleet wide improvement
• Learn from best (and worst) in fleet
• Apply across whole fleet
• Consistently
• ‘Real’ Continuous Improvement

6. Copyright © United Utilities Water Limited 2015 6
Range Management
Site-Specific Performance: PM, AEM, ADT, AM
IN WW PT SW SC CT PS ST SD HP TL SA AS SS TT FI FS CH FE TW
IN WW PT SW SC CT PS ST SD HP TL SA AS SS TT FI FS CH FE TW
IN WW PT SW SC CT PS ST SD HP TL SA AS SS TT FI FS CH FE TW
20 System Blocks (Not all require an RM FTE)
Consolidate across all Sites: (no. Assets/Process Cell; baseline Ww Process Codes with CW synergy)
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
IN WW PT SW SC CT PS ST SD HP TL SA AS SS TT FI FS CH FE TW
CW
WW
Process Code Description PGI PGI Description Clean Water Wastewater
TERTIARY TREATMENT PR-TTB Tertiary – Baff 1
PR-TTC Tertiary – Couffs 1
PR-TTI Tertiary – Immedium Sand Filters 1
PR-TTN Tertiary – Nitrifying Tower Filters 1
PR-TTR Tertiary – Rapid Gravity Filters 1
PR-TTS Tertiary – Submerged Aeration Filter 1
PR-TTU Tertiary - UV 1
3 x Statutory RMs is a Water Industry short
term necessity
PSSR LOLER HV/LV
PUMPS

7. Copyright © United Utilities Water Limited 2016 7
Range Management Resources
Current Ranges Covered & Gaps highlighted in month
David Francis (Jacobs) : Chemical Treatment
Jeffrey Ng (Jacobs) : Scraper Bridges (PS & FS)
Alan Groves (Jacobs) : HV/LV (incl. Diesel Generators)
Darren Howarth : Inlet Works
Mark Byrne : Secondary Treatment – Trickling filters
Dave Belshaw : Tertiary Treatment (incl. SAFs & RBCs)
Bob Turner : Pumps
(Alan Groves (Jacobs) : HV/LV (incl. Diesel Generators))
Bob Turner : Pumps
(David Francis : Chemical Treatment)
Alan Groves (Jacobs): HV/LV (incl. Diesel Generators)
Alison Summersfield (Lead): Sludge Digestion
Keith Wearing: Energy Generation
David Francis (Jacobs) : Chemical Treatment
Alan Groves (Jacobs) : HV/LV (incl. Diesel Generators)
Dave Belshaw : Disinfection - UV
Bob Turner : Pumps
Mark Byrne : Filtration – Membrane Technology
WaterWasteWaterNetworkBioresource
Services
Requests made:
• Chlorine Dosing
• More Water support
• Tertiary BAFFs
• 2nd Treatment
• Anoxic mixers
• Blowers
• NEREDA
• SAFs & RBCs
• Sludge
• GBTs
• Centrifuges

8. Copyright © United Utilities Water Limited 2016 8
6 Pillar Delivery Plans
03-Apr
10-Apr
17-Apr
24-Apr
01-May
08-May
15-May
22-May
29-May
05-Jun
12-Jun
19-Jun
26-Jun
03-Jul
10-Jul
17-Jul
24-Jul
31-Jul
07-Aug
14-Aug
21-Aug
28-Aug
04-Sep
11-Sep
18-Sep
25-Sep
02-Oct
09-Oct
16-Oct
23-Oct
30-Oct
06-Nov
13-Nov
20-Nov
27-Nov
04-Dec
11-Dec
18-Dec
25-Dec
1. Fleet performance
Full Inventory for Region
Operational - Ammonia Removal
Operational - Energy Consumption
Operational - Alkalinity
Operational - Dissolved Oxygen
Operational - Wash cycles
Maintenance - Cyclic
Maintenance - Proactive
Maintenance - Reactive
Analysis of Reactive costs
Identification of key asset issues and prioirities
2. Service Schedule
OEM O&M Task Summary
Generic RCM Workbank review
Site Specific Task Variation
3. Glovebox Manual
Quick Start Guide - Wigan
Lineside Trial Schematic - Wigan
4. SOP (Haynes)
Overarching Operating Standard
Overarching Maintenance Standard
Asset Specific SOP - Brightwater BAFF
Asset Specific SOP - OTV Veolia BAFF
SSI template defined and issued for population
5. Spares
OEM Spares Recommendation
BOM Created
Critical Spares Holding (long-lead breakdowns)
Fully-costed whole-life Spares Holding Strategy
Build & Monitor Spares Kanban (MSL, MRO)
6. Training
Syllabus created & submit to L&D
Identify users for training
6 Pillar Delivery Plan
Apr-17 May-17 Jun-17 Jul-17 Aug-17 Sep-17 Oct-17 Nov-17 Dec-17

9. Copyright © United Utilities Water Limited 2015 9
Tertiary Treatment: UV (Dave Belshaw)
Dashboard TrainingGlovebox/Lineside - Blackburn“Haynes” Manual – Blackburn Optimisation
Operational Support
Preston Wigan
Blackburn Carnforth
Lancaster Morecambe
Pilling Preesall
Garstang Walton – Le- Dale
Water
• Common UV Lamp Breakage Procedures
• Low cost engineering solution for in service, switched off UV plant
• Easy no lift de-comm/re-comm required to maintain quality supply to customers
• Innovation support – LED trial at Cumwhinton. DfMA plug and play UV rigs
Wastewater
• Stainless Steel wiper trials
• Improved Quartz cleaning without the use of chemicals
• Further development of SOPs and moving over Haynes manual to match Sludge Digestion format
• Real-time UV mimics for ICC
• Continued input in to UV Asset Standards & Signature Design Review

10. Copyright © United Utilities Water Limited 2015 10
70%
0%
Stop doing these cyclics
– has little effect
100%
70%
Move the resource
Reliability Centred Maintenance – Step 1
Achieve 100% of these cyclics
– to prevent or detect
problems before they fail
ReactiveCost
CyclicCompliance

11. Any Questions?