The document summarizes the progress made by VELTA RD TITAN in developing an innovative i-TiO2 process from 2018-2019. Key points include:
- VELTA RD TITAN was created in 2017 to develop innovative titanium technologies and has established a research center in Dnipro, Ukraine.
- Research is being conducted on 13 main product families, with progress ranging from 10-100% completed as of October 2019. Products will be used in industries like paint/coatings, plastics, paper, chemicals, and more.
- The process aims for zero liquid discharge and waste, low water consumption, and improved environmental footprint compared to existing TiO2 production methods.
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1. TiO2 World Summit 2019
1-2 October 2019 | Berlin, Germany
http://www.pigmentmarkets.com/tio2
Development of
i-TiO2 Process
Review of Achievements in 2018-2019
2. Andriy Gonchar
Deputy CEO - Technical Director of
VELTA RD TITAN, LLC
Director of
RD Titan Group, TOV
Disclaimer
The source of the information, knowledge, know-how etc. for this presentation is the company VELTA RD TITAN LLC. Every effort has been
made to ensure that the information presented and the conclusions reached are realistic and not misleading. However VELTA RD TITAN LLC
make no warranty as to the accuracy of the information contained in this presentation and will not accept responsibility or liability for any loss
incurred by any person or organization relying on the information in this presentation.
3. At the TiO2 World Summit 2017 in
Alicante, Spain, it was announced that
VELTA GROUP GLOBAL LIMITED (Great
Britain) and RD Titan Group would
create a new company to develop
innovative titanium technologies -
VELTA RD TITAN LLC
4. Regenerated “digestion
liquor”
i-TiO2 Process:
Research Structure
New method of ilmenite
decomposition
By-products with
high added value
i-TiO2
grades for
Paints&
Coatings
i-TiO2
grades for
Plastics
i-TiO2
grades for
Décor
Paper
Ilmenite
(TiO2 content 30-
70%)
New method of titanium
extraction from
solutions
New method of low-cost
“digestion liquor” regeneration
Auxiliary components
Innovative Finishing Technologies
• Extremely high level of hiding
power (+20…50% in comparison
with current TiO2 grades);
• Almost absolute durability;
• High adaptability to final
applications.
• Extremely
low
production
costs;
• Almost
non-waste
production
New technology for growing primary
titanium dioxide particles with increased
hiding power and controlled particle size
Presentation Slide from
World TiO2 Summit 2017
5. Research and Development Center
• On March 1, 2018, the new
VELTA RD TITAN Research and
Development Center was
launched in Dnipro, Ukraine
• Total area ~ 500 m2
• Three large laboratories and
separate rooms for various
equipment
• One floor is
allocated for small
pilot production
• Team of two dozen of highly
qualified specialists and
scientists with experience in
TiO2, chemistry, materials
science, etc.
• A large number of
freelance consultants and
advisers with extensive
experience in various
fields of science and
industry
VELTA RD TITAN
6.
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15. Regenerated “digestion
liquor”
i-TiO2 Process:
New method of ilmenite
decomposition
By-products with
high added value
i-TiO2
grades for
Paints&
Coatings
i-TiO2
grades for
Plastics
i-TiO2
grades for
Décor
Paper
Ilmenite
(TiO2 content 30-
70%)
New method of titanium
extraction from
solutions
New method of low-cost
“digestion liquor” regeneration
Auxiliary components
Innovative Finishing Technologies
• Extremely high level of hiding
power (+20…50% in comparison
with current TiO2 grades);
• Almost absolute durability;
• High adaptability to final
applications.
• Extremely
low
production
costs;
• Almost
Fully non-
waste
production
New technology for growing primary
titanium dioxide particles with increased
hiding power and controlled particle size
Progress of
Research in
2018-2019
16. Regenerated “digestion
liquor”
i-TiO2 Process:
New method of ilmenite
decomposition
By-products with
high added value
Ilmenite
(TiO2 content 30-
70%)
New method of titanium
extraction from
solutions
New method of low-cost
“digestion liquor” regeneration
Auxiliary components
• Extremely
low
production
costs;
• Almost
Fully non-
waste
production
New method of titanium
metal manufacturing
+ new
additional
direction of
development
in 2018-2019
Progress of
Research in
2018-2019
17. • Technologies for 13
main product
families are being
developed.
• Degree of progress
as of 01.10.2019 for
each group of
products is shown in
the diagram (in %).
i-TiO2 Process:
Progress of Research in 2018-2019
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
Product
1
Product
2
Product
3
Product
4
Product
5
Product
6
Product
7
Product
8
Product
9
Product
10
Product
11
Product
12
Product
13
Progress of development as of 01.10.2019
18. i-TiO2 Process:
Application of Various Product Families
13 product
families
Paint & Coatings, Plastics,
Paper
Chemical industry
Metallurgy
Agricultural industry
Road facilities, Municipal
services
Building materials
Titanium metal products
manufacturing (different
methods)
19. i-TiO2 Process:
Environmental Impact
•Zero Liquid Discharge;
•Zero Solid Wastes;
•Air Emissions according to latest EU regulations;
•Improved carbon footprint;
•Low fresh water consumption, possibility of using
brackish water.
20. i-TiO2 Process:
Future Prospects
• Part of the research on separate technologies will be completed in the first half of 2020, which
will make it possible to proceed to the design of an industrial plant;
• The entire cycle of work on the development of i-TiO2 Process is 3 years long, respectively, the
full completion of research is expected by the beginning of Q2 2021.
• A separate line of research is the development of the technology for titanium metal production:
■ We have made significant progress and are currently producing several kilos of titanium
metal per month;
■ In the coming months we plan to increase production up to tens of kilos per month;
■ The next step will be the creation of a more powerful plant (details and terms are not to
be disclosed so far);
■ In parallel, research is under way to create various composite materials and alloys based
on titanium.