Egyptian technology in nano-composite materials

1. ‫بسم ا الرحمن‬
‫الرحيم‬

3. The project is a complete industrial cycle.
The aims of the project are
 the production of new composite materials
with high quality and low cost,
 development of a new method of manufa
 recycling of the industrial wastes.
 The project produces more than 40
compounds suitable for more than 120
industries.
 Laser irradiation used in surface treatment

4. 




Four stoke composite material
machine with automatic control.
Molds for manufacturing of
composite materials.
Final composite material products
such as (gears, nuts-----etc----).
Semi final products such as (disks,
cylinders------etc------).
Software for management and
define of the composite material
project.

5. The results of the project are income generation, job creation,
and vocational training.
UNIQUE & INNOVATIVE
*The project achieves two categories made
and invented in Egypt.
*The composite material industry is a very
complicated technology.
Our project changes these concepts
completely.
*The project makes the composite material
manufacturing economic and suitable for
small industries scale.
*The patents are transferred to industry, new
technology is created.
All steps of the project are done in Egypt
without any foreign experience.

6. Idea
Experiments
Patents
Prototype
Transfer to Industry
Software
Semi Automatic production line

7. Shoubra Company
Media
N.I.L.E.S
Social fund
Cairo university
EAST
Design & Research center
Al-ahram Science Club

9. ‫‪Molds‬‬
‫‪With‬‬
‫‪Separated‬‬
‫‪heaters‬‬
‫‪‬‬
‫قوالب التصنيع ذات السخانات المنفصلة‬

10. Steps of manufacturing
Treatment
&
Machining
Manufacturing
Heating-pressing-)
(cooling
Ore preparation
(Grinding+mixing)

12. ‫مراحل تطوير خطة العمال‬
‫مستوى جنضوج الفكرة‬
‫استكمال التمويل‬
‫1 تقييم خارجي )البحث والتحليل(‬
‫2 هيكلية الصفقة‬
‫مرحلة3: خطة أعمال تفصيلية‬
‫1 فريق الادارة‬
‫2 خطة التنفيذ‬
‫3 التمويل‬
‫مرحلة2: خطة أعمال‬
‫قرار جديد بخطوات إضافية عند تحقيق الجنجاز التالي‬
‫أولية‬
‫1 التسويق + المبيعات‬
‫مرحلة1: توصيف الفكرة‬
‫2 نظام المشروع‬
‫3‬
‫‪O‬‬
‫الزمن‬
‫الفرص + المخاطر‬
‫1‬
‫2‬
‫3‬
‫4‬
‫‪summary‬‬
‫‪product/service‬‬
‫‪marketing‬‬
‫&‪competition‬‬

13. Patents
Raw material
preparation
Waste recycling
Molds
Nanoparticles
preparation
Manufacturing
Fiber
treatment
Laser
irradiation

14. Ore
preparation
Machining
department
Composite
material
machine
+
Control unit
+
products
10
‫01م‬
Storage
‫7م‬

15. Fabricated materials

19. 1-High strength to weight ratio
 2-Easy machining and shaping
 3-High resistance to environmental
conditions
 4-Long life time
 5-Available in different shapes and
colors
 6-Replace metal parts in many
applications
 7- Availability of waste recycling
 8-The big production line work with


20. Quality
Price
Competition
Simple
Design
Development

22. Strength
Our products have good quality and low cost. Our product is really competitive.
We can say that, the products meet the customer needs.
The competition with foreign product depends mainly on prices and
competition with local products depends mainly on quality.
The products have a wide range of applications
Products are widely different, divided into four category semi-final product, final products,
composite material machine and production lines.
Our production lines are suitable for small industries.
The Egyptian market export similar products with about 700 million dollar every year.
Poverty Reduction
Development
Transferability
sustainability
income generation Economic
job creation
vocational training
training and capacity building
Weakness
about 70% of the raw materials required for manufacturing are imported and -1
not found in the Egyptian market
qualified team work (engineers and Technicians) are necessary for project operation -2
:-To over come weakness the following steps will be followed
New Patents are developed for manufacturing of raw materials in Egypt
.Training center will be established to prepare the required human resources

25. ‫معدات تجهيز العينات‬

26. ‫الذراع اللكترونية ووحدة التحكم‬