Microteknik is a leading manufacturer and exporter of scientific and medical equipment, as well as waste management products including incinerators. It has over 5 decades of experience in manufacturing world-class quality products through in-house R&D and customer feedback. It produces a variety of incinerator models for different waste streams, such as bio-medical waste, animal carcasses, sanitary products, poultry waste, and electric waste. The document provides details on one of its bio-medical waste incinerator models, including its design and technical specifications.
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Medical Waste Incinerator | Biomedical Hospital Incinerator Manufactures - Microteknik
1. AN ERA OF R&D IN TECHNOLOGY, SCIENCE & EDUCATION
67-580-4405
BIO-MEDICAL
HOSPITAL
INCINERATOR
LoPN Hkkjr
Clean IndiaLoPN n`"Vh---LoPN l`"Vh
2. AN ISO 9001, 14001, 18001, 10079, 10651, 10993, 15001, 60601 CERTIFIED CO
We MICROTEKNIK, leading manufacturer and exporters in the field of scientific laboratory equipments, Engineering
educationalequipments,hospitalequipments,WastemanagementandIncinerators.
CEO
Rich experience of over 5 decades in manufacturing with continuous improvements in producing world class quality products,
supportedbyour inhouse R&D andusers /customersfeedbackinachievingTEKNIK Brandas ImportSubstitution.
Highly competitive price of world class products with complimentary Periodic check up, spare part management and unsolicited
servicebyTEKNIK madeus preferredSupplyPartnersinNational&InternationalMarket
With Warm Regards
We owe the responsibility not only to supply quality products on time but till the successful installation-Commissioning and
trainingatusers end.
VIKAS JAIN
CERTIFICATIONCERTIFICATIONCERTIFICATION
ü FISME (Federation of Indian Micro and Small & Medium Enterprises)
ü UNGMP(United Nations Global Marketplace (WHO, UNICEF, PAHO etc.)
ü INDIAN CHAMBER OF COMMERCE
ü MSME (Ministry of Micro, Small Medium Enterprises)
ü WORLD DIDAC
ü MANUFACTURING PROCESS PATENT
ü FIEO (Federation of Indian Export Organisation)
ü SSI (Small Scale Industry)
ü NSIC (National Small Industries Corporation Limited)
ü ITPO (India Trade Promotion Organisation)
ABOUT MICROTEKNIK
3. E-mail : info@microteknik.com, incinerator@microteknik.net
www.microteknik.net, www.microteknik.com, www.incineratorindia.com
BIO-MEDICAL HOSPITAL INCINERATOR
JKA-230BM
Followingdesigncriteriaadoptedforbe erperformance:
Thesewastesincludebothinfec ousmedicalwastesaswellasnon-infec ous,generalhousekeepingwastes.
The secondary chamber is properly designed so as to facilitate a minimum of two seconds residence me to
ensure combus on of the gas flow, unburnt material such as vola les, smoke and soot. For the es ma on of
residence me in the secondary chamber its volume calculated star ng from the secondary burner p to the
thermocouple.Incineratorwallsareprotectedwithinsulatedfirebricks/refractorysystem.Therefractoryliningof
thechamberisstrong enoughtosustainthermalshocksi.e.minimumtemperature850°Cintheprimarychamber
andupto1450°Cinthesecondarychamber.Therefractory&insula onbrickishavesuitablethickness.
Bio-medical incinerator is equipped with necessary air pollu on control devices (APCD) for removal of pollutants
from flue gases to achieve desired level. The flue gases are cleaned for removal of pollutants and gaseous
compounds by passing through various air pollu on control devices (APCD) before releasing them into the
atmosphere through stacks filter are provided to make incinerator complete pollu on free, smoke, colourless
Treated,odorlesstreated.
The bio-medical waste incinera on is designed for primary and secondary combus on systems. Total Organic
carbon content in the slag/bo om ash is less than 1% or their loss on igni on is less than 3% of the dry weight as
prescribed. The double chamber incinerator is preferably be designed on “controlled-air” incinera on principle,
as par culate ma er emission is low in such incinerator. Air supply in the primary and secondary chamber may be
regulated between 30%-80% and 170%-120% of s ochiometric requirement respec vely. In primary chamber,
primary air is admi ed near. Suitable flow measurement device is provided on the primary and secondary air
duc ng. The combus on air is supplied through a separate forced dra fan a er accoun ng for the air supplied
through burners. The primary chamber is to avoid leakage of gaseous emissions from the chamber and for safety
reasons.
The bio-medical waste Incinerator is one of the treatment and safe disposal of the bio-medical waste generated
fromthehospitals,veterinaryfacili es,medicalresearchfacili esetc.
4. BIO-MEDICAL HOSPITAL INCINERATOR
The incinerator combustion chamber is designed for easy maintenance of all internal parts including refractory
andisolation.
Ÿ Combustionefficiency99%.
Ÿ CombustionChamber:DualChamber.
Ÿ Thesecondarychambergasresidencetimeatistwoseconds.
PowerRequirement:Diesel/Electrical/LPG.
Specifications:
Ÿ Temperatureofprimarychamberisupto1000°Candthesecondarychamberisupto1450°C.
AVAILABLELOADINGCAPACITY:25/50/100/150/200/250/500Kg/Hr.
Operating Principal :
The disposal of waste is based on the principal of incineration of the waste so as to destroy any degradable
and infectious material and reduce it volume and mass without producing any type of pollution.
Design:
The design is based on the guidelines set by Central Pollution Control Board (CPCB)-India and normally
adopted by military installation all over the country and worldwide. The Efficient power is supplied by
electricity as well as oil burners for larger installation.
Flame secondary
Flame chamber Water Water To Chimney
Feeding
Air Air Water Droplet Separator
Primary Chamber Ventury Scrubbe with ID Fan
FLOW DIAGRAM
System Capacity:
The offered system which is operating by automatic gas or Electrical A1 Kanthal/Oil fired burners made with
high efficiency Double Chambered Incinerator suitable for disposal of all kind of solid waste. The equipment
has got solid state temperature controller with Digital Display, Operating Switches, Indicators and high grade
thermal insulation along with control panel with flue discharge system.
Construction :
The incinerator is two chamber type coupled with air pollution control device.
Detail specification of equipment as follows:
LoPN Hkkjr
Clean IndiaLoPN n`"Vh---LoPN l`"Vh
E-mail : info@microteknik.com, incinerator@microteknik.net
www.microteknik.net, www.microteknik.com, www.incineratorindia.com
5. General Description
· Type of waste Medical Waste
· Burning Capacity 25/50/100/150/200/250/500 kg/Hr.
· Mode of heating
· Waste Feeding
· Ash Removal
· Equipment
· Consumption
Technical Specification
Diesel/Electrical/LPG
Manual-Conveyor Belt (Optional)
Manual
Static
240V, 1 phase
440V, 3 phase
Temperature
· Primary chamber 850°C - 1000°C
· Secondary chamber 1050°C - 1450°C
ENERGY
· Burner Automatic
· Fuel Diesel/Electricity/LPG
· Consumption According to capacity
· Tank According to capacity
PRIMARY CHAMBER
· Type Static
· Material of construction M.S. 5-8mm
· Ignition Automatic
· Temperature Control Automatic
· Inside High alumina refractory brick IS-8-1994
line with insulation brick IS 2042-2006
· Refractory thickness 230 mm
· Temperature 850°C – 1000°C
SECONDARY CHAMBER
· Type Static
· Material of construction M.S. 5-8mm
· Inside High alumina refractory brick IS-8-1994
line with insulation brick IS 2042-2006
· Refractory thickness 230 mm
· Temperature 1050°C – 1450°C
· Gas residence time >2 Sec
· Temperature sensor Thermocouple Cr/ Al/J Type/K Type
EMERGENCY STACK
· MOC M.S
· Refractory Provided
LoPN Hkkjr
Clean IndiaLoPN n`"Vh---LoPN l`"Vh
E-mail : info@microteknik.com, incinerator@microteknik.net
www.microteknik.net, www.microteknik.com, www.incineratorindia.com
6. AIR POLLUTION CONTROL DEVICE-SCRUBBER
· Type Ventury scrubber high pressure jet type
· MOC SS-316 L
· Temperature at the outlet >80°C
· Scrubbing Media Ph modified water
RE-CIRCULATION PUMP FOR VENTURE SCRUBBER
· Type Centrifugal
· MOC C.I.
· Piping GI
DROPLET SEPARATOR & CIRCULATION TANK (INTERRAL)
· Type Cyclonic
· Application To remove moisture
· MOC SS 316 L
· Recirculation Tank MOC M S 3mm thick with epoxy paint
· Water inner & outlet value Provided
I.D. FAN
· Type Centrifugal
· MOC M.S
· Drive Direct
COMBUSTION FAN
· Type Centrifugal
· Modulation Provided
· MOC M.S
· Drive Direct
CONTROL PANEL
· Type Digital
· MOC M.S
· Type of temperature
controller
Digital
· Finish &painting type Powder coated
· Auto cut of Burners/heater Provided
CHIMNEY HEIGHT AS PER APCD
· MOC M.S (FRP or Rubber liming)
· Type Self supported Base with additional
guy wire support, Height According
to capacity
· Other standard Accessories Sampling Port, SamplingPlatform, Etc
· Paint Heat Proof Silver/Black
· Ladder Till the sampling port
LoPN Hkkjr
Clean IndiaLoPN n`"Vh---LoPN l`"Vh
E-mail : info@microteknik.com, incinerator@microteknik.net
www.microteknik.net, www.microteknik.com, www.incineratorindia.com
7. E-mail : info@microteknik.com, incinerator@microteknik.net
www.microteknik.net, www.microteknik.com, www.incineratorindia.com
P2
A
B
D
E
G
P1
A- CHAMBER P1-BURNER/HEATER FOR PRIMARY CHAMBER
B- VENTURY SCRUBER P2-BURNER/HEATER FOR SECONDARY CHAMBER
C- RECIRCULATION PUMP
D- WATER TANK
E- DROPLET SEPARATOR
F- BLOWER
G- CHIMNEY
H- ASH TRAY
Ÿ Bloodsockingcotton,beddingsetc.
Ÿ Microbiologywaste
Ÿ Biotechnologywaste
Ÿ Wastesfrombloodbanks
Bio-MedicalWasteapplication:
Ÿ HumanAnatomicalwaste.
Ÿ Discardedmedicines&cytotoxicdrugs.
Ÿ Solidedplaster
Ÿ Wastesfrompathologicallaboration
D
C F
NOTE : Image/Diagaram shown above is for illustration purpose only. Actual image may vary due to specification, Design, Technology and R&D.
H
JKA-230SA-M
BIO-MEDICAL INCINERATOR-MOVEABLE
AVAILABLELOADINGCAPACITY:25/50/100/150/200/250/500Kg/Hr.
Ÿ Wholeunitmountedonwheeledcart.
Ÿ Ba eries&Gensetavailablewithmobileincineratorasperrequirement.
Ÿ No need to transfer all waste at one place from various area, Machine
will go to incinerate the waste with help of tractor or any other vehicle at
site.
Ÿ Easytoworkatdifferentsite.
8. Regd Office: 2759,Teknik House, Timber Market, Ambala Cantt - 133001, India
Factory : 1, Teknik Tower,Main Road, Vikaspuri, Industrial Area, Ambala Cantt-133006, India
Factory : 73, Teknik Estate, Main Road, Vikaspuri, Industrial Area, Ambala Cantt-133006, India
: +91-0171 2698855, +91-89303-44845
: info@microteknik.com, incinerator@microteknik.net
: www.microteknik.com, www.microteknik.net, www.incineratorindia.com
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