Digital load cells
For packaging machines
Weighing & Automation
Areas of expertise
• Tank weighing
• Belt weighing
• Loss-in-weight
feeding
• Filling
• Sorting &
checkweighing
• Platform weighing
►Machine control
• Packaging machines
►Plant engineering
• Food & beverage
• Metals and Materials
• Chemicals
• Waste management
• Logistic
Activity sectors
Our expertise: Weighing for the control of manufacturing processes
Applications
Packaging machines
Digital load cells for packaging machines
 Sorting &
checkweighing
 Filling
►Digital single point load cells
AAD
DVS
DVX
Digital load cells for packaging machines
Product range presentation
Digital load cell architecture
D
A
regulator
10-28Vdc
Signal
processing
µP
Filtering
Calibration
Scaling
Setting
EEPROM
Application
COM
2 I / 4O
RS485
I/O
Ethernet
• A/D converter 24 bits
• Sampling 4KHz
• Low-pass converter filter
• Conv. rate. 6 to 1600Hz
• Factory calibration 500 000d
• User scaling
• Adjustable Low-pass filter
• Adjustable Notch filter
• Filling
• Checkweighing
CAN
• Transmission up to 800
meas./s
Embedded signal processing, weighing application and connectivity
AAD, High accuracy digital load cell
Especially designed for checkweighers and fillers
► Capacities 5 à 75 kg
► Aluminum construction
► IP65 protection level
► OIML certified R76, R51, R61
Dynamic weighing
Filling process
► Fieldbus communication
 Built-in electronics
• 24-bits A/D converter
• Digital filtering
• Digital I/O for local control
 Embedded application software for checkweighing or filling control
DVX, Digital load cell for harsh environments
Designed for Rotary filling machine
► Capacities 7.5 to 75 kg
► Stainless steel construction
► IP68 / IP69K protection level
► OIML Certified R76, R51, R61
Dynamic weighing
► Fieldbus & Ethernet communication
 Built-in electronics
• 24-bits A/D converter
• Digital filtering
• Digital I/O for local control
 Embedded application software for checkweighing or filling control
Filling process
DVX - Digital load cell for harsh environments
Perfectly fitted to rotary filling machines
 Highly resistant to lateral and torsional forces
Model DVX 7.5 kg DVX 15 kg DVX 30 kg DVX 75 kg
Max vertical FV 200 % 400 % 350 % 300 %
Max lateral FL 800 % 800 % 800 % 600 %
F
v
F
L
 Reliability in harsh environments
• Full stainless steel construction
• IP68 / IP69K protection level
• Tested by an independent laboratory in term
of moisture, temperature, shocks and
vibrations
DVS, hygienic digital load cell
Designed for food & Beverage packaging applications
► Capacities 15 to 75k g
► Stainless steel construction
► IP68 / IP69K protection level
► Hygienic design, EHEDG certified
► OIML Certified R76, R51, R61
Dynamic weighing
Filling process
► Fieldbus & Ethernet communication
 Built-in electronics
• 24-bits A/D converter
• Digital filtering
• Digital I/O for local control
 Embedded application software for checkweighing or filling control
DVS - Hygienic digital single point load cell
To meet the increasing safety requirements of food & Beverage industry
 EHEDG certified, to satisfy the demand for easily cleanable equipment.
Type EL : Equipment cleaned with liquid
CLASS I AUX : Open equipment cleaned
without disassembly
• Efficiency of the cleaning in place process (CIP)
• Reduced cleaning cycle times
• Increased machine availability.
• Optimized water and cleaning product consumption.
DVS - Hygienic digital single point load cell
Perfectly fitted to rotary filling machines
 Highly resistant to lateral and torsional forces
Model DVS 15 kg DVS 30 kg DVS 75 kg
Max vertical FV 400 % 350 % 300 %
Max lateral FL 1500 % 1100 % 1000 %
Fv
FL
 Reliability in harsh environments
• Full stainless steel construction
• IP68 / IP69K protection level
• Tested by an independent laboratory in
term of moisture, temperature, shocks and
vibrations
Digital load cells for packaging machines
Interfaces
AAD / DVX / DVS – Serial versions interfaces
Fieldbus communication – 11A version
► CANOpen
► RS485 Modbus-RTU
► 1 digital input
CAN
RS485
+VCC
PLC
eNodView
1I
► 2 M12 5 pts
AAD / DVX / DVS – Serial version interfaces
Fieldbus communication & I/O – 22A version
+VCC
PLC
eNodView
2I / 4O
RS485
CAN out
CAN in
► CANOpen
► RS485 Modbus-RTU
► 2 digital inputs / 4 outputs
► 2 M12 8 pts
DVX / DVS - Ethernet versions interfaces
Dual Ethernet – 22B version
► Dual Ethernet
► Integrated switch
► Web Server
► RS485 Modbus-RTU
ETH 1
RS485
+VCC
eNodView
PLC
+VCC
ETH 2
Web server
► 2 M12 8 pts
DVX / DVS – Ethernet versions interfaces
Single Ethernet & I/O – 22C version
► 2 M12 8 pts
► Single Ethernet
► Web Server
► RS485 Modbus-RTU
► 2 digital inputs / 4 outputs
+VCC
PLC
eNodView
2I / 4O
RS485
ETH
Web server
DVX / DVS – Ethernet versions interfaces
Dual Ethernet & I/O – 32A version
► Dual Ethernet
► Integrated switch
► Web Server
► RS485 Modbus-RTU
► 2 digital inputs / 4 outputs
► M12 8 pts, M12 12pts RS485
+VCC
eNodView
PLC
ETH 2
Web server
2I / 4O ETH 1
Digital load cells for packaging machines
Embedded applications
Filling control application
Optimized for liquid filling and high speed rotary fillers
► Full management of dosing cycle
► up to 3 filling feeds
► Configurable cycle sequences
► Emptying management
► Filling tolerance control
► Control of “in-flight correction” value
Start
delay
Start
Cycle
FF level
Coarse Feed
Inflight level
Fine Feed
Targe
t
Max
Min
Stabilization
time Dosing result
available
Emptying
level
End
Delay
Weight
Cycle in process
Result
Emptying
Holding
time
Result
Zero
Neutralization
time
Neutralization
time
CF flow rate control
Tar
e
Tolerance control
Automatic
correction
Fine Feed
Coarse Feed
Emptying
Result
Checkweighing & grading application
Optimized for high speed checkweighing
► Load cell manages the checkweighing cycle
► High speed measurement and weight calculation
► Triggering by weight level, 1 or 2 detectors
► Powerful digital filtering for vibration attenuation
Trigger
level
Detect 1 Detect 2
Targe
t
Weight
Cycle in process
Result
Result calculation
Stabilization
time
Tolerance control
Level triggering
Detector 1 trigger Detector 2 trigger
Zero
Measuring
time
Result Checkweigher result
available
Digital load cells for packaging machines
Commissioning tools
Digital load cells – commissioning tools
eNodView2 PC software
► Configuration and calibration
• Full access to load cell parameters
• Physical or theoretical calibration
► Display
• Real time and graphical display of
measurement and digital I/O
► Analysis
• Acquisition and measurement display
• Frequency analysis (FFT)
• Simulation and display of filters effect
RS485
Digital load cells – commissioning tools
Web Server for Ethernet versions
► Configuration and calibration
• Full access to load cell parameters
• Physical or theoretical calibration
► Display
• Display of measurement, results and
status
► Protected connection
• Administrator & user password
Digital load cells for packaging machines
Application cases
PESAGE ET MESURE POUR L’INDUSTRIE
►12 to 90 DVS-D, Digital and Hygienic
load cell
• DVS-D takes in charge the filling process
• Hygienic EHEDG design for use in food & beverage
• High resistance to lateral forces
• Avoid the use of load cell overload protection and cover
Application case – Hygienic rotary filler
Filling machines
Packaging machine manufacturer
Multi-head rotary bottling machine
Load cell DVS
PESAGE ET MESURE POUR L’INDUSTRIE
► 55 Digital load cells DVX-D
• Digital load cells DVX-D takes in charge the filling process
• 1 filler with 25 DVX-D takes care of 1st ingredient
• The bottle is completed by the 2nd filler with 30 DVX-D
Application case – High speed rotary filler
Filling machines
Packaging machine manufacturer
Filling machine for Bi-component sauce bottle
PESAGE ET MESURE POUR L’INDUSTRIE
Checkweigher
• “On-the-fly" weight calculation integrated into the AAD load cell
• Detection by cells or weight level
• Digital signal filtering for high accuracy of weighing
► Digital load cell AAD-C 15kg
Application case – High accuracy checkweigher
Sorting & Checkweighing
Checkweigher manufacturer
Many thanks for
your attention
www.scaime.com

SCAIME - Digital load cells for packaging machines

  • 1.
    Digital load cells Forpackaging machines
  • 2.
    Weighing & Automation Areasof expertise • Tank weighing • Belt weighing • Loss-in-weight feeding • Filling • Sorting & checkweighing • Platform weighing ►Machine control • Packaging machines ►Plant engineering • Food & beverage • Metals and Materials • Chemicals • Waste management • Logistic Activity sectors Our expertise: Weighing for the control of manufacturing processes
  • 3.
    Applications Packaging machines Digital loadcells for packaging machines  Sorting & checkweighing  Filling ►Digital single point load cells AAD DVS DVX
  • 4.
    Digital load cellsfor packaging machines Product range presentation
  • 5.
    Digital load cellarchitecture D A regulator 10-28Vdc Signal processing µP Filtering Calibration Scaling Setting EEPROM Application COM 2 I / 4O RS485 I/O Ethernet • A/D converter 24 bits • Sampling 4KHz • Low-pass converter filter • Conv. rate. 6 to 1600Hz • Factory calibration 500 000d • User scaling • Adjustable Low-pass filter • Adjustable Notch filter • Filling • Checkweighing CAN • Transmission up to 800 meas./s Embedded signal processing, weighing application and connectivity
  • 6.
    AAD, High accuracydigital load cell Especially designed for checkweighers and fillers ► Capacities 5 à 75 kg ► Aluminum construction ► IP65 protection level ► OIML certified R76, R51, R61 Dynamic weighing Filling process ► Fieldbus communication  Built-in electronics • 24-bits A/D converter • Digital filtering • Digital I/O for local control  Embedded application software for checkweighing or filling control
  • 7.
    DVX, Digital loadcell for harsh environments Designed for Rotary filling machine ► Capacities 7.5 to 75 kg ► Stainless steel construction ► IP68 / IP69K protection level ► OIML Certified R76, R51, R61 Dynamic weighing ► Fieldbus & Ethernet communication  Built-in electronics • 24-bits A/D converter • Digital filtering • Digital I/O for local control  Embedded application software for checkweighing or filling control Filling process
  • 8.
    DVX - Digitalload cell for harsh environments Perfectly fitted to rotary filling machines  Highly resistant to lateral and torsional forces Model DVX 7.5 kg DVX 15 kg DVX 30 kg DVX 75 kg Max vertical FV 200 % 400 % 350 % 300 % Max lateral FL 800 % 800 % 800 % 600 % F v F L  Reliability in harsh environments • Full stainless steel construction • IP68 / IP69K protection level • Tested by an independent laboratory in term of moisture, temperature, shocks and vibrations
  • 9.
    DVS, hygienic digitalload cell Designed for food & Beverage packaging applications ► Capacities 15 to 75k g ► Stainless steel construction ► IP68 / IP69K protection level ► Hygienic design, EHEDG certified ► OIML Certified R76, R51, R61 Dynamic weighing Filling process ► Fieldbus & Ethernet communication  Built-in electronics • 24-bits A/D converter • Digital filtering • Digital I/O for local control  Embedded application software for checkweighing or filling control
  • 10.
    DVS - Hygienicdigital single point load cell To meet the increasing safety requirements of food & Beverage industry  EHEDG certified, to satisfy the demand for easily cleanable equipment. Type EL : Equipment cleaned with liquid CLASS I AUX : Open equipment cleaned without disassembly • Efficiency of the cleaning in place process (CIP) • Reduced cleaning cycle times • Increased machine availability. • Optimized water and cleaning product consumption.
  • 11.
    DVS - Hygienicdigital single point load cell Perfectly fitted to rotary filling machines  Highly resistant to lateral and torsional forces Model DVS 15 kg DVS 30 kg DVS 75 kg Max vertical FV 400 % 350 % 300 % Max lateral FL 1500 % 1100 % 1000 % Fv FL  Reliability in harsh environments • Full stainless steel construction • IP68 / IP69K protection level • Tested by an independent laboratory in term of moisture, temperature, shocks and vibrations
  • 12.
    Digital load cellsfor packaging machines Interfaces
  • 13.
    AAD / DVX/ DVS – Serial versions interfaces Fieldbus communication – 11A version ► CANOpen ► RS485 Modbus-RTU ► 1 digital input CAN RS485 +VCC PLC eNodView 1I ► 2 M12 5 pts
  • 14.
    AAD / DVX/ DVS – Serial version interfaces Fieldbus communication & I/O – 22A version +VCC PLC eNodView 2I / 4O RS485 CAN out CAN in ► CANOpen ► RS485 Modbus-RTU ► 2 digital inputs / 4 outputs ► 2 M12 8 pts
  • 15.
    DVX / DVS- Ethernet versions interfaces Dual Ethernet – 22B version ► Dual Ethernet ► Integrated switch ► Web Server ► RS485 Modbus-RTU ETH 1 RS485 +VCC eNodView PLC +VCC ETH 2 Web server ► 2 M12 8 pts
  • 16.
    DVX / DVS– Ethernet versions interfaces Single Ethernet & I/O – 22C version ► 2 M12 8 pts ► Single Ethernet ► Web Server ► RS485 Modbus-RTU ► 2 digital inputs / 4 outputs +VCC PLC eNodView 2I / 4O RS485 ETH Web server
  • 17.
    DVX / DVS– Ethernet versions interfaces Dual Ethernet & I/O – 32A version ► Dual Ethernet ► Integrated switch ► Web Server ► RS485 Modbus-RTU ► 2 digital inputs / 4 outputs ► M12 8 pts, M12 12pts RS485 +VCC eNodView PLC ETH 2 Web server 2I / 4O ETH 1
  • 18.
    Digital load cellsfor packaging machines Embedded applications
  • 19.
    Filling control application Optimizedfor liquid filling and high speed rotary fillers ► Full management of dosing cycle ► up to 3 filling feeds ► Configurable cycle sequences ► Emptying management ► Filling tolerance control ► Control of “in-flight correction” value Start delay Start Cycle FF level Coarse Feed Inflight level Fine Feed Targe t Max Min Stabilization time Dosing result available Emptying level End Delay Weight Cycle in process Result Emptying Holding time Result Zero Neutralization time Neutralization time CF flow rate control Tar e Tolerance control Automatic correction Fine Feed Coarse Feed Emptying Result
  • 20.
    Checkweighing & gradingapplication Optimized for high speed checkweighing ► Load cell manages the checkweighing cycle ► High speed measurement and weight calculation ► Triggering by weight level, 1 or 2 detectors ► Powerful digital filtering for vibration attenuation Trigger level Detect 1 Detect 2 Targe t Weight Cycle in process Result Result calculation Stabilization time Tolerance control Level triggering Detector 1 trigger Detector 2 trigger Zero Measuring time Result Checkweigher result available
  • 21.
    Digital load cellsfor packaging machines Commissioning tools
  • 22.
    Digital load cells– commissioning tools eNodView2 PC software ► Configuration and calibration • Full access to load cell parameters • Physical or theoretical calibration ► Display • Real time and graphical display of measurement and digital I/O ► Analysis • Acquisition and measurement display • Frequency analysis (FFT) • Simulation and display of filters effect RS485
  • 23.
    Digital load cells– commissioning tools Web Server for Ethernet versions ► Configuration and calibration • Full access to load cell parameters • Physical or theoretical calibration ► Display • Display of measurement, results and status ► Protected connection • Administrator & user password
  • 24.
    Digital load cellsfor packaging machines Application cases
  • 25.
    PESAGE ET MESUREPOUR L’INDUSTRIE ►12 to 90 DVS-D, Digital and Hygienic load cell • DVS-D takes in charge the filling process • Hygienic EHEDG design for use in food & beverage • High resistance to lateral forces • Avoid the use of load cell overload protection and cover Application case – Hygienic rotary filler Filling machines Packaging machine manufacturer Multi-head rotary bottling machine Load cell DVS
  • 26.
    PESAGE ET MESUREPOUR L’INDUSTRIE ► 55 Digital load cells DVX-D • Digital load cells DVX-D takes in charge the filling process • 1 filler with 25 DVX-D takes care of 1st ingredient • The bottle is completed by the 2nd filler with 30 DVX-D Application case – High speed rotary filler Filling machines Packaging machine manufacturer Filling machine for Bi-component sauce bottle
  • 27.
    PESAGE ET MESUREPOUR L’INDUSTRIE Checkweigher • “On-the-fly" weight calculation integrated into the AAD load cell • Detection by cells or weight level • Digital signal filtering for high accuracy of weighing ► Digital load cell AAD-C 15kg Application case – High accuracy checkweigher Sorting & Checkweighing Checkweigher manufacturer
  • 28.
    Many thanks for yourattention www.scaime.com