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Specialized in providing
integrated solutions
with advanced delivery to
the oilfield industry
SEAMLESS INTEGRATION
Vision
To become a major supplier to the Well Test,
Underbalanced Drilling and Managed Pressure
Drilling sectors of the global oil and gas industry
by providing an innovative range of individual and
packaged products designed and manufactured
to the latest industry standards from stock or with
an advanced delivery and therefore enhance the
ability of our customers to bring their services to the
market on time and at a competitive price.
To build long term relationships with our customers by
providing them withWellTest, Underbalanced Drilling
and Managed Pressure Drilling equipment packages
with innovative designs using the latest technology
delivered from stock or with an advanced delivery
backed up by a superior level of after sales support
from our team of service industry experienced
professionals and our extensive manufacturing and
storage facility.
Mission
SEAMLESS INTEGRATION
Seamless Integration
Magnum Technology Center designs and
manufactures complete equipment packages
for Well Testing, Underbalanced Drilling and
Managed Pressure Drilling services. We’re
meticulous about the little details that make our
packaged solutions so seamless. Everything
has been designed to work together perfectly
whilst giving operators the flexibility to adapt.
With a huge depth of hands on experience from
across the globe our products are designed
with the realities of real life operations in
mind. Fully certified to industry and latest ISO
manufacturing standards and backed up by our
extensive operational experience and customer
support, MTC packaged solutions let you get on
with the job in hand safe in the knowledge that
we’ve done ours.
SEAMLESS INTEGRATION
WELL TESTING
& PRODUCTION
MANAGED
PRESSURE
DRILLING
This is what we do
SEAMLESS INTEGRATION
MAGNUM
TECHNOLOGY
CENTER
UNDERBALANCED
DRILLING
The MagnumTechnology Center
is a company specialized in providing integrated solutions
with advanced delivery to the oilfield industry.
SEAMLESS INTEGRATION
WELL TESTING
We provide the
complete package
for well testing companies
WELL TESTING GENERIC LAYOUT
Surface Test Tree
Surface Safety Valve
Sand Filter
Multi-Phase Meter Test Separator
Gas Manifold
Surge Tank
Oil Manifold
Heat Exchanger
Emergency
Shut Down
Coflex Hose
Chemical Pump
Choke Manifold
Pump
Lab/Data Acquisition
Clean Burner
SEAMLESS INTEGRATION
Standard packages have been engineered and manufactured
by MTC to satisfy the high standards demanded by the oil &
gas industry and are delivered in a ready to use condition with
all the required instrumentation, ancillaries and inter connec-
tions. Our packages are very versatile and can be used in the
vast majority of service scenarios.
Offshore/Onshore Packages
Cost Conscious Packages
Trailer Mounted Packages
From flowhead to burner boom or burner head
From choke to burner head
Twin Trailer Concept
Skid mounted and Trailer mounted Well testing equipment
is used by the operating oil companies to obtain accurate
well performance and fluid characteristic data from oil and
gas wells in varying drilling and production scenarios which is
used in the evaluation of the reservoir under review.
Equipment is manufactured as per codes below:
l API 6A, ASME VIII Div.1 U Stamp, ANSI B31.3, Nace
MR01.75, DNV 2.7-1 and ISO CSC with options of DNV
OS-E-101 and NORSOK when required.
l	 TPI inspection by DNV, BV or Lloyds is provided as
standard.
MTC provide packaged Well testing equipment sets in the
below listed formats to match the needs of the global Well
test service providers.
l	 Trailer mounted package equipment.
l	 Cost conscious package equipment.
l	 Offshore/ Onshore full package equipment sets from the
Flowhead to the Burner booms.
SEAMLESS INTEGRATION
TWIN TRAILER
WELL TEST
PACKAGE
SEAMLESS INTEGRATION
Primary Well Test Process equipment Trailer is fully rated to the Zone
1 electrical standard with the the below equipment installed.
l 3” 10K Psi 5 Valve Choke manifold with integral Data header and ESD system.
l 1440 Psi 42” x 10ft 3 Phase Separator.
l 150 Psi, 50 BBL Twin compartment Surge tank with Steam coil.
l Twin 5000 BPD, 100 Psi Centrifugal Transfer pumps, electrically driven.
l Set of integrated interconnecting pipework and Explosion proof internal and
external lighting package.
Secondary Well Test Trailer is an Office, Workshop and Utility unit for
Safe Area use with the below equipment installed.
l 20ft Office and Workshop container with DAQ capability.
l Workbench with Pipe and Chain vices for
operations & maintenance.
l 135KVA Diesel engine sound
attenuated Generator with
distribution / changeover
system and safe area
internal and external lighting
package.
l Twin motor Compressor unit
with large tank.
l 250ft of rig up pipework fitted
in underslung racks both
sides of trailer.
SEAMLESS INTEGRATION
SEAMLESS INTEGRATION
Office Utility Trailer
Well Test Trailer
Twin Trailer
SEAMLESS INTEGRATION
COST
CONSCIOUS
WELL TEST
PACKAGE
Well test cost conscious package is designed and packaged by MTC in
a cost effective way to serve the service companies with equipment
which is mounted in 2.5R load tested skid and frame in a ready to
go format for any land jobs along with the flexibility of packaging the
equipment in a trailer mounted format if required. Equipment package
consists of:
l 3inch 5Kpsi Surface Safety Valve
l	
3inch 5Kpsi 4 valve Choke manifold with integral data header
l	
1440psi 42inch x 10ft 3 phase Separator in 2.5R load tested skid and frame.
l	
150psi 50Bbl Twin compartment Surge tank with steam coil in
2.5R load tested skid and frame.
l	
5000BPD 150psi Centrifugal transfer pump with outlet check valve.
l	
1440 Psi Oil and gas diverter manifolds.
l	15,000 BPD 4 head Burner.
l	
250 Ft of pipework consisting of 3 inch 1502,3 & 4 inch 206.
l	
20ft converted Office and Workshop container.
l	
Standard Ancillaries.
Oil-Manifold
Choke Manifold
SSV
Separator
SEAMLESS INTEGRATION
Office Workshop-Container
Pipe Package
Gas-Manifold
Surge-Tank
Transfer-Pump
Oil-Burner
SEAMLESS INTEGRATION
OFFSHORE/
ONSHORE
WELL TEST
PACKAGE
Well test offshore /onshore package is designed by MTC to serve the
service companies with equipment which is mounted in or can be
transported in ISO-CSC and DNV skid and frame to be ready to go for
work anywhere in the globe. Equipment package consists of,
• 3inch 10kpsi Flowhead • 3inch 10Kpsi Surface Safety Valve
• 3inch 10Kpsi 5 valve Choke manifold with integral data header
• ESD system. • 3inch and 2 inch 10K Coflex Hoses
• 3inch 10Kpsi 4MMBtu Steam exchanger • 3 inch 5Kpsi 2MMBtu Indirect heater
• 1440psi 42inch x 10ft 3 phase Separator
• 150psi 80Bbl twin compartment Surge tank with steam coil
• 100 Bbl Twin compartment atmospheric tank
• 5000BPD 150psi Centrifugal transfer pumps with outlet check valve
• 1440 Psi Oil and gas diverter manifolds
• 15,000 BPD head burner • Burner Boom /King post / Burner head
• 950Ft of pipework consisting of 3 inch 1502, 3&4 inch 602,3&4 inch
206 in pipe racks
• DNV Accessories basket
• 12ft.Zone 1 A60 DNV 2.7-1 & 2.7-2 office container
• 10 ft DNV workshop / storage container
• 20ft converted Office and Workshop container
• Standard Ancillaries
Surge Tank
SSV
Flowhead
Choke- Manifold
SEAMLESS INTEGRATION
Pipe Package
Transfer Pump
Gauge Tank
Steam-Exchanger
Indirect-Heater
Burner Boom
A60 Zone1 Cabin
Separator
SEAMLESS INTEGRATION
WELL TEST
ADDITIONAL
EQUIPMENT
MTC also manufactures and stocks a large range of additional HPHT
Well Test equipment items designed in house to complement the
standard packaged equipment when required by our customers
examples of which are listed below.
• 10K, 15K Psi and 20K Psi Twin Pot Sandfilter units in ISO-CSC & DNV Frames.
• 15K Flowheads and Surface safety valves in DNV baskets and frames.
• 15K Psi Steam Exchanger units in ISO-CSC & DNV Frames.
• 15K Psi Double Block & Bleed Choke manifold skids in flat 8 or Up & Over layouts
in DNV skids.
• 10K Coflexip Flowline and Kill line hoses in DNV baskets.
• 1440 Psi 42” x 15ft DNV OS-E-101 and NORSOK Separators with Coriolis metering
and 100 BBL, 250 Psi Twin compartment Surge tanks.
• 2000 Psi 42” x 10ft High Pressure Separators with Coriolis metering in DNV frames.
• Standalone Coriolis or Conventional Metering packages.
• 5,000 & 10,000 BPD Centrifugal Transfer pump packages in DNV frames.
• 3,000 & 4,000 BPD PCP Transfer pump packages in DNV frames.
• 15,000BPD Onshore Burner heads
with ignition systems.
• Operational spare parts and
accessories packages.
• Wireless Data Acquisition
packages.
Norsok Twin Surge Tank
Debris Catcher
10K Twin Pot Sandfilter
15K Norsok Choke manifold
2K Coriolis Separator
SEAMLESS INTEGRATION
WELL TEST
ANCILLARIES
Pressure Recorder
Data Acquisition Package
Chemical-Injection-Pump
Dead Weight Tester
ESD-PTP-Panel
5DA Valve Control Panel
Ancillary items provided from stock by MTC include but are
not limited to the below.
• 10K and 15K Psi Dead Weight Testers.
• 10K and 15K Psi Pressure Recorders.
• 10K and 15K Psi Chemical Injection units.
• 15K and 20K Psi Pressure test pump units.
• Single / Twin Emergency Shutdown Panels.
• Ranarex Gas gravity analysers.
• Electric / Air driven Centrifuges.
• Complete sets of Well Test lab accessories supplied in ready boxes.
SEAMLESS INTEGRATION
MANAGED
PRESSURE
DRILLING
The perfect packages
for complete well control
MPD GENERIC LAYOUT
SEAMLESS INTEGRATION
Our MPD choke manifolds are designed and manufac-
tured by MTC to deliver accurate set point back pressure
control via a user friendly HMI touch screen interface.
The MPD equipment suite starts from the primary flow
line to the MPD manifold and MGS through to the
tie ins at the rig interfaces.
Standard package
• MPD 5 K Choke Manifold
• MPD 2 K Choke Manifold with Coriolis meter
• Mud Gas Separators
• Interconnecting pipe work in Pipe Racks
• Office Container pressurized (offshore)
• Office container Non- pressurized (Onshore)
• Workshop container
• Data Acquisition Systems
MPD Manifold Packages
MPD Buffer Manifold Packages
MPD 5K Choke Manifold
MPD 5K Buffer Manifold
MPD 2K Choke Manifold
MPD 3K Accumulator Rack
MPD 16DA Control Panel
MPD Coriolis Metering Skid Packages
MPD 2K Coriolis Meter
MPD #150RF Coriolis Meter
SEAMLESS INTEGRATION
Managed Pressure Drilling (MPD) equipment is used by the operating
oil companies during drilling operations to complement the existing
drilling package when drilling through difficult reservoir sections which
require to be drilled balanced or slightly underbalanced to avoid kick/
loss situations which can result in very expensive lost drilling time.
MTC manufactures both a high pressure API 5000psi gate valve type
MPD manifold for offshore and onshore use and also a lower pressure
ANSI #900 2000psi Ball valve type MPD manifold.
MTC also manufactures a range of skid mounted and trailer mounted
Underbalanced Drilling (UBD) equipment which can include the
integration of the above MPD equipment when required.
MTC also maintains a stock of mass flow Coriolis metering manifold
skids and a range of high pressure 5Kpsi and low pressure 2Kpsi
large bore piping packages on transportation racks for MPD or UBD
applications.
MTC can also provide additional equipment such
as specifically designed mud gas separator (MGS)
skids on a made to order basis.
Sample-Catcher-Manifold
2K Manifold
5K Manifold
2K Coriolis-Meter-Manifold
MANAGED
PRESSURE
DRILLING
SEAMLESS INTEGRATION
NSD Manifold
TCD Manifold
2K Manifold
Accumulator Rack
5K Buffer Manifold
16 DA Control Panel & Remote HMI
SEAMLESS INTEGRATION
UNDERBALANCED
DRILLING
The one stop shop for
integrated trailer
mounted well service
equipment package solutions
UBD GENERIC LAYOUT
DISC
STACK
CENTRIFUGE
STRAINERS
DECANTING
CENTRIFUGE
FEED TANK
T1
VACUUM
DEGASSER STRAINERS
LOW
PRESSURE
SEPARATOR
ACTIVE
T2
EXPORT
T3
CIRCULATING
T4
WATER TANK
T5
HIGH
PRESSURE
SEPARATOR
HYDRO-
CYCLONE
CHOKE
MANIFOLD
DEBRIS
CATCHER
FROM SAMPLE
CATCHERS
MUD PUMPS
TO STANDPIPE
SRP WATER
IMPORT
xsv
xsv
xsv
EXPORT PUMP
TO PRODUCTION
LP FLARE
ESD
HP FLARE
SAMPLE
CATCHERS
CUTTINGS
REINJECTION
UNIT
N2 DEGASSER
TO SOLIDS PIT
ROTATING CONTROL DEVICE
WELLHEAD
UNDERBALANCED DRILLING EQUIPMENT LAYOUT
SEAMLESS INTEGRATION
Our UBD trailer and skid mounted equipment packages are
designed and manufactured in house with the attention
to detail that ensures the equipment can be deployed and
rigged up rapidly to be ready to go online for operations in
the minimum possible timeframe. The format and layout of
the equipment on each trailer or skid is constantly under
evaluation by our very experienced well services operations
team during the design and manufacturing stages to make
sure it is both operationally and maintenance friendly to
optimize the troubleshooting and repairs of any real time
issues that might develop during live operations as well as
routine maintenance shutdowns.
UBD Integrated Trailer Mounted Process Packages
Well control and Sample catcher trailer
High pressure 3 Phase separator and Solids /
Liquids Control trailer
Low pressure 1st Stage separator and
Pump package trailer
Low pressure 2nd Stage separator and
Control room trailer
Gas flare and Vent system Header manifold
UBD Integrated Skid Mounted Process Packages
Well control and Sample catcher skid
High pressure 3 phase separator skid
Solids / Liquids Control manifold skid
Low pressure 1st Stage Separator skid
Low pressure 2nd Stage Separator skid
Pump package and Controls skid
Office and Control room container
Gas flare and Vent system Header manifold skid
UBD Integrated Packages Ancillary Equipment
Oil / Condensate Re-injection Triplex Pump packages
Variable Frequency Drive containerised packages
Settling and Storage tank farm packages
Power generation and distribution packages
Offices, Workshops and Stores packages
SEAMLESS INTEGRATION
UNDERBALANCED
DRILLING
SEAMLESS INTEGRATION
Underbalanced Drilling Package
Underbalanced drilling equipment is utilized by the operating oil com-
panies to complement the existing drilling rig package when drilling
through difficult reservoir sections that require to be drilled underbal-
anced to avoid the damage that can be caused to sensitive reservoir
formations by drilling fluids during conventional overbalanced drilling
operations.
MTC manufactures bothTrailer mounted and Skid mounted UBD pack-
ages for integration with conventional derrick or coil tubing type drill-
ing rigs and can provide the primary UBD Choke control manifold(s) in
both the 5Kpsi and 10Kpsi API 6A pressure range with various options
of size and layout formats depending on the clients individual require-
ments. Choke manifold assemblies can be supplied from stock or
with advanced delivery using our parent group companies range of
industry standard high performance WOM 200M Gate valves with up-
stream sealing technology in both the manual handwheel
and double acting hydraulic actuated
options and including hydraulic ac-
tuated gate and seat type high per-
formance erosion resistant positive
shutoff adjustable chokes suitable
for the UBD application.
SEAMLESS INTEGRATION
SEAMLESS INTEGRATION
UBD Trailer Package
UBD Trailer Package
In addition MTC maintains a working stock
of the main metering, flow control, level con-
trol, isolation and pumping components for
the gas, liquids and solids process handling
package downstream of the UBD manifold(s)
to ensure we can meet our standard from
stock or with advanced delivery advantage.
SEAMLESS INTEGRATION
MAGNUM
TECHNOLOGY
CENTER
“Our newly expanded
manufacturing complex is
purpose built to deliver the
highest quality products”
SEAMLESS INTEGRATION
SEAMLESS INTEGRATION
MTC is strategically located in the Jebel Ali Free Zone to take
full advantage of its duty free status, enhanced infrastructure
and logistics support services. Our manufacturing facility cur-
rently allows us to design, engineer, manufacture and pack-
age our stock build range of well test and managed pressure
drilling products.
In line with continuing to meet the growing demand for our
extensive range of packaged and standalone products we
have completed the expansion of the complex to 36,000 sq
meters (approx 10 acres) by adding a 12,000 sq meter fabrica-
tion and painting facility including ASME VIII Div 1 U Stamp
& U2 capability and a 12,000 sq. meter logistics and storage
yard.
As a further expansion to better support our current and
future clients we now added a purpose built WOM Group
Client Training Centre of Excellence.
Facility Capabilities
Manufacturing
Blasting & Painting
Refurbishment & Re-Certification
Pressure Testing - Hydro & Gas
Logistic Storage & Distribution
Extensive Spare Parts Inventory
Pressure Vessel, Process & Structural Design
Industry Standard Training Center of Excellence
SEAMLESS INTEGRATION
SEAMLESS INTEGRATION
A sale marks the beginning,
not the end of a relationship.
SEAMLESS INTEGRATION
MTC also provides after sales support for OEM
and non OEM equipment, with spare parts,
maintenance and recertification support avail-
able from our Jebel Ali facility. Service engineers
will be available for on site support on request.
SEAMLESS INTEGRATION
TRAINING CENTER
OF EXCELLENCE
SEAMLESS INTEGRATION
SEAMLESS INTEGRATION
Summary
Opened in November 2015 the WOM Training
Centre of Excellence is available to our clients for
specific training of your employees on equipment
purchased from WOM/MTC and for general industry
training in well testing, MPD, UBD and drilling
operations related to WOM/MTC products. Our
training department can also design, implement
and manage your in house training and competency
needs relieving you of time consuming tasks and
costly overheads.
Equipment training will comprise both classroom
Where we are
Jebel Ali Free Zone (South),
P
.O. Box 32478, Dubai, UAE
Tel: +971 (4) 881 6640
Fax: +971 (4) 881 6656
Contacts:
Roy McIntosh
Training and Development Manager
Mob: +971 56 808 2954
E-mail: roym@womgroup.com
SEAMLESS INTEGRATION
and practical sessions to enable the best possible
learning experience.
Training can be tailored to meet client’s specific
needs and include competence assessments during
practical sessions as required.
Well testing and MPD operations training will include
maintenance and operational aspects of these
services.
If you have your own instructors and/or equipment
but nowhere suitable to train, our training centre is
available for your offsite training requirements.
Our Facility
Three large classrooms each with a high level of
natural light, air conditioned with adjustable seating
plans to suit every need located on the upper floor of
the building, each classroom has a ceiling mounted
wireless projector. Two of the three classrooms
can be combined by removal of a moveable, floor to
ceiling, partition wall for large classes or conference
requirements. A large air conditioned workshop,
on the ground floor, for hands on practical training
includes water, air and electrical utilities. A large
shutter door allows items to be forklifted into the
work area. The ground floor also has a large canteen
and pantry suitable for outside catering supply.
For training with larger equipment or packages our
outside yard space will meet most requirements.
Jafza South
311
311
77
53
11
11
ROUTE MAP
A
L
M
A
K
T
O
U
M
IN
T
E
R
N
A
T
IO
N
A
L
A
IR
P
O
R
T
DIP
77
57
S
h
e
i
k
h
Z
a
y
e
d
R
d
.
F
R
O
M
D
U
B
A
I
Exit. 20
Free Zone(South)
Dubai World Central
Al Ain. Hatta
Jebel Ali Lahbab Rd.
S
h
e
ik
h
M
o
h
am
m
a
d
B
in
Z
ay
ed
R
o
a
d
Gate.7
Exit.
FROM ABU DHABI
Gate.5
G
a
t
e
.
1
2
T
L
M
F
r
e
e
Z
o
n
e
B
r
i
d
g
e
Gate.4
13
7
8
11
R/A
MTC
A
L
M
A
K
T
O
U
M
IN
T
E
R
N
A
T
IO
N
A
L
A
IR
P
O
R
T
G
a
t
e
.
1
2
ENOC
Petrol Stn
.
Gate 12, Plot No.S61301-S61302, Jebel Ali Free Zone (South)
Street No. S1701, Jebel Ali, PO Box No. 32478, Dubai-UAE
WOM
G
a
t
e
.
1
5
MTC
WOM
G
a
t
e
.
1
3
S17
01
T
L
M
F
r
e
e
Z
o
n
e
B
r
i
d
g
e
G
a
t
e
.
1
3
S1701
TM
Tel: +971 (4) 881 6640
Fax: +971 (4) 881 6656
SEAMLESS INTEGRATION
Classrooms
• Projector – wireless connection
• 16 seats at 8 desks in each
classroom as standard, instructor’s
desk and presenting lectern.
Flexible seating and desk
arrangements to suit every need.
• Combine two classrooms with
moveable, floor to ceiling, partition
wall for large Training/conference
requirements
Workshop
• 10m x 12m floor space
• Air conditioned
• Roller shutter linking outside for
equipment to be forklifted into
the work area, equipment up to
height 3.0m and width 3.5m can be
moved into the workshop for more
comfort
• Large screen monitor
• Work benches and equipment
cleaning station
• 16A and 32A Electrical Power
outlets
• 120 psi air supply with McDonald
connections
SEAMLESS INTEGRATION
SEAMLESS INTEGRATION
Services
• Industry standard training for well testing, MPD and drilling rigequipment
• Design and implementation of training and competency programs
• Management of client training and competency programs
• E-Learning design and delivery
Courses Offering
• Well testing & MPD
o Non-technical Course o Basic Course for new employees
o Planning, Operations, Reporting and Review
o Well testing and MPD Equipment operation and maintenance
• WOM products theory and maintenance
o Gate valves o Ball valves o Well test products o Subsea products
Conferencing
• Large configurable space for meetings and conferences
SEAMLESS INTEGRATION
SEAMLESS INTEGRATION
Jebel Ali Freezone South
P
.O. Box 32478
Dubai
U.A.E.
Telephone +971 (0) 4 8108 600
Fax +971 (0) 4 8108 601
Website www.mtcltd-blog.com
Email sales@mtcltd.ae

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MTC Well Test Equipment - Worldwide Oilfield Machine

  • 1. Specialized in providing integrated solutions with advanced delivery to the oilfield industry
  • 2. SEAMLESS INTEGRATION Vision To become a major supplier to the Well Test, Underbalanced Drilling and Managed Pressure Drilling sectors of the global oil and gas industry by providing an innovative range of individual and packaged products designed and manufactured to the latest industry standards from stock or with an advanced delivery and therefore enhance the ability of our customers to bring their services to the market on time and at a competitive price. To build long term relationships with our customers by providing them withWellTest, Underbalanced Drilling and Managed Pressure Drilling equipment packages with innovative designs using the latest technology delivered from stock or with an advanced delivery backed up by a superior level of after sales support from our team of service industry experienced professionals and our extensive manufacturing and storage facility. Mission
  • 3. SEAMLESS INTEGRATION Seamless Integration Magnum Technology Center designs and manufactures complete equipment packages for Well Testing, Underbalanced Drilling and Managed Pressure Drilling services. We’re meticulous about the little details that make our packaged solutions so seamless. Everything has been designed to work together perfectly whilst giving operators the flexibility to adapt. With a huge depth of hands on experience from across the globe our products are designed with the realities of real life operations in mind. Fully certified to industry and latest ISO manufacturing standards and backed up by our extensive operational experience and customer support, MTC packaged solutions let you get on with the job in hand safe in the knowledge that we’ve done ours.
  • 4. SEAMLESS INTEGRATION WELL TESTING & PRODUCTION MANAGED PRESSURE DRILLING This is what we do
  • 5. SEAMLESS INTEGRATION MAGNUM TECHNOLOGY CENTER UNDERBALANCED DRILLING The MagnumTechnology Center is a company specialized in providing integrated solutions with advanced delivery to the oilfield industry.
  • 6. SEAMLESS INTEGRATION WELL TESTING We provide the complete package for well testing companies WELL TESTING GENERIC LAYOUT Surface Test Tree Surface Safety Valve Sand Filter Multi-Phase Meter Test Separator Gas Manifold Surge Tank Oil Manifold Heat Exchanger Emergency Shut Down Coflex Hose Chemical Pump Choke Manifold Pump Lab/Data Acquisition Clean Burner
  • 7. SEAMLESS INTEGRATION Standard packages have been engineered and manufactured by MTC to satisfy the high standards demanded by the oil & gas industry and are delivered in a ready to use condition with all the required instrumentation, ancillaries and inter connec- tions. Our packages are very versatile and can be used in the vast majority of service scenarios. Offshore/Onshore Packages Cost Conscious Packages Trailer Mounted Packages From flowhead to burner boom or burner head From choke to burner head Twin Trailer Concept Skid mounted and Trailer mounted Well testing equipment is used by the operating oil companies to obtain accurate well performance and fluid characteristic data from oil and gas wells in varying drilling and production scenarios which is used in the evaluation of the reservoir under review. Equipment is manufactured as per codes below: l API 6A, ASME VIII Div.1 U Stamp, ANSI B31.3, Nace MR01.75, DNV 2.7-1 and ISO CSC with options of DNV OS-E-101 and NORSOK when required. l TPI inspection by DNV, BV or Lloyds is provided as standard. MTC provide packaged Well testing equipment sets in the below listed formats to match the needs of the global Well test service providers. l Trailer mounted package equipment. l Cost conscious package equipment. l Offshore/ Onshore full package equipment sets from the Flowhead to the Burner booms.
  • 8. SEAMLESS INTEGRATION TWIN TRAILER WELL TEST PACKAGE SEAMLESS INTEGRATION Primary Well Test Process equipment Trailer is fully rated to the Zone 1 electrical standard with the the below equipment installed. l 3” 10K Psi 5 Valve Choke manifold with integral Data header and ESD system. l 1440 Psi 42” x 10ft 3 Phase Separator. l 150 Psi, 50 BBL Twin compartment Surge tank with Steam coil. l Twin 5000 BPD, 100 Psi Centrifugal Transfer pumps, electrically driven. l Set of integrated interconnecting pipework and Explosion proof internal and external lighting package. Secondary Well Test Trailer is an Office, Workshop and Utility unit for Safe Area use with the below equipment installed. l 20ft Office and Workshop container with DAQ capability. l Workbench with Pipe and Chain vices for operations & maintenance. l 135KVA Diesel engine sound attenuated Generator with distribution / changeover system and safe area internal and external lighting package. l Twin motor Compressor unit with large tank. l 250ft of rig up pipework fitted in underslung racks both sides of trailer.
  • 9. SEAMLESS INTEGRATION SEAMLESS INTEGRATION Office Utility Trailer Well Test Trailer Twin Trailer
  • 10. SEAMLESS INTEGRATION COST CONSCIOUS WELL TEST PACKAGE Well test cost conscious package is designed and packaged by MTC in a cost effective way to serve the service companies with equipment which is mounted in 2.5R load tested skid and frame in a ready to go format for any land jobs along with the flexibility of packaging the equipment in a trailer mounted format if required. Equipment package consists of: l 3inch 5Kpsi Surface Safety Valve l 3inch 5Kpsi 4 valve Choke manifold with integral data header l 1440psi 42inch x 10ft 3 phase Separator in 2.5R load tested skid and frame. l 150psi 50Bbl Twin compartment Surge tank with steam coil in 2.5R load tested skid and frame. l 5000BPD 150psi Centrifugal transfer pump with outlet check valve. l 1440 Psi Oil and gas diverter manifolds. l 15,000 BPD 4 head Burner. l 250 Ft of pipework consisting of 3 inch 1502,3 & 4 inch 206. l 20ft converted Office and Workshop container. l Standard Ancillaries. Oil-Manifold Choke Manifold SSV Separator
  • 11. SEAMLESS INTEGRATION Office Workshop-Container Pipe Package Gas-Manifold Surge-Tank Transfer-Pump Oil-Burner
  • 12. SEAMLESS INTEGRATION OFFSHORE/ ONSHORE WELL TEST PACKAGE Well test offshore /onshore package is designed by MTC to serve the service companies with equipment which is mounted in or can be transported in ISO-CSC and DNV skid and frame to be ready to go for work anywhere in the globe. Equipment package consists of, • 3inch 10kpsi Flowhead • 3inch 10Kpsi Surface Safety Valve • 3inch 10Kpsi 5 valve Choke manifold with integral data header • ESD system. • 3inch and 2 inch 10K Coflex Hoses • 3inch 10Kpsi 4MMBtu Steam exchanger • 3 inch 5Kpsi 2MMBtu Indirect heater • 1440psi 42inch x 10ft 3 phase Separator • 150psi 80Bbl twin compartment Surge tank with steam coil • 100 Bbl Twin compartment atmospheric tank • 5000BPD 150psi Centrifugal transfer pumps with outlet check valve • 1440 Psi Oil and gas diverter manifolds • 15,000 BPD head burner • Burner Boom /King post / Burner head • 950Ft of pipework consisting of 3 inch 1502, 3&4 inch 602,3&4 inch 206 in pipe racks • DNV Accessories basket • 12ft.Zone 1 A60 DNV 2.7-1 & 2.7-2 office container • 10 ft DNV workshop / storage container • 20ft converted Office and Workshop container • Standard Ancillaries Surge Tank SSV Flowhead Choke- Manifold
  • 13. SEAMLESS INTEGRATION Pipe Package Transfer Pump Gauge Tank Steam-Exchanger Indirect-Heater Burner Boom A60 Zone1 Cabin Separator
  • 14. SEAMLESS INTEGRATION WELL TEST ADDITIONAL EQUIPMENT MTC also manufactures and stocks a large range of additional HPHT Well Test equipment items designed in house to complement the standard packaged equipment when required by our customers examples of which are listed below. • 10K, 15K Psi and 20K Psi Twin Pot Sandfilter units in ISO-CSC & DNV Frames. • 15K Flowheads and Surface safety valves in DNV baskets and frames. • 15K Psi Steam Exchanger units in ISO-CSC & DNV Frames. • 15K Psi Double Block & Bleed Choke manifold skids in flat 8 or Up & Over layouts in DNV skids. • 10K Coflexip Flowline and Kill line hoses in DNV baskets. • 1440 Psi 42” x 15ft DNV OS-E-101 and NORSOK Separators with Coriolis metering and 100 BBL, 250 Psi Twin compartment Surge tanks. • 2000 Psi 42” x 10ft High Pressure Separators with Coriolis metering in DNV frames. • Standalone Coriolis or Conventional Metering packages. • 5,000 & 10,000 BPD Centrifugal Transfer pump packages in DNV frames. • 3,000 & 4,000 BPD PCP Transfer pump packages in DNV frames. • 15,000BPD Onshore Burner heads with ignition systems. • Operational spare parts and accessories packages. • Wireless Data Acquisition packages. Norsok Twin Surge Tank Debris Catcher 10K Twin Pot Sandfilter 15K Norsok Choke manifold 2K Coriolis Separator
  • 15. SEAMLESS INTEGRATION WELL TEST ANCILLARIES Pressure Recorder Data Acquisition Package Chemical-Injection-Pump Dead Weight Tester ESD-PTP-Panel 5DA Valve Control Panel Ancillary items provided from stock by MTC include but are not limited to the below. • 10K and 15K Psi Dead Weight Testers. • 10K and 15K Psi Pressure Recorders. • 10K and 15K Psi Chemical Injection units. • 15K and 20K Psi Pressure test pump units. • Single / Twin Emergency Shutdown Panels. • Ranarex Gas gravity analysers. • Electric / Air driven Centrifuges. • Complete sets of Well Test lab accessories supplied in ready boxes.
  • 16. SEAMLESS INTEGRATION MANAGED PRESSURE DRILLING The perfect packages for complete well control MPD GENERIC LAYOUT
  • 17. SEAMLESS INTEGRATION Our MPD choke manifolds are designed and manufac- tured by MTC to deliver accurate set point back pressure control via a user friendly HMI touch screen interface. The MPD equipment suite starts from the primary flow line to the MPD manifold and MGS through to the tie ins at the rig interfaces. Standard package • MPD 5 K Choke Manifold • MPD 2 K Choke Manifold with Coriolis meter • Mud Gas Separators • Interconnecting pipe work in Pipe Racks • Office Container pressurized (offshore) • Office container Non- pressurized (Onshore) • Workshop container • Data Acquisition Systems MPD Manifold Packages MPD Buffer Manifold Packages MPD 5K Choke Manifold MPD 5K Buffer Manifold MPD 2K Choke Manifold MPD 3K Accumulator Rack MPD 16DA Control Panel MPD Coriolis Metering Skid Packages MPD 2K Coriolis Meter MPD #150RF Coriolis Meter
  • 18. SEAMLESS INTEGRATION Managed Pressure Drilling (MPD) equipment is used by the operating oil companies during drilling operations to complement the existing drilling package when drilling through difficult reservoir sections which require to be drilled balanced or slightly underbalanced to avoid kick/ loss situations which can result in very expensive lost drilling time. MTC manufactures both a high pressure API 5000psi gate valve type MPD manifold for offshore and onshore use and also a lower pressure ANSI #900 2000psi Ball valve type MPD manifold. MTC also manufactures a range of skid mounted and trailer mounted Underbalanced Drilling (UBD) equipment which can include the integration of the above MPD equipment when required. MTC also maintains a stock of mass flow Coriolis metering manifold skids and a range of high pressure 5Kpsi and low pressure 2Kpsi large bore piping packages on transportation racks for MPD or UBD applications. MTC can also provide additional equipment such as specifically designed mud gas separator (MGS) skids on a made to order basis. Sample-Catcher-Manifold 2K Manifold 5K Manifold 2K Coriolis-Meter-Manifold MANAGED PRESSURE DRILLING
  • 19. SEAMLESS INTEGRATION NSD Manifold TCD Manifold 2K Manifold Accumulator Rack 5K Buffer Manifold 16 DA Control Panel & Remote HMI
  • 20. SEAMLESS INTEGRATION UNDERBALANCED DRILLING The one stop shop for integrated trailer mounted well service equipment package solutions UBD GENERIC LAYOUT DISC STACK CENTRIFUGE STRAINERS DECANTING CENTRIFUGE FEED TANK T1 VACUUM DEGASSER STRAINERS LOW PRESSURE SEPARATOR ACTIVE T2 EXPORT T3 CIRCULATING T4 WATER TANK T5 HIGH PRESSURE SEPARATOR HYDRO- CYCLONE CHOKE MANIFOLD DEBRIS CATCHER FROM SAMPLE CATCHERS MUD PUMPS TO STANDPIPE SRP WATER IMPORT xsv xsv xsv EXPORT PUMP TO PRODUCTION LP FLARE ESD HP FLARE SAMPLE CATCHERS CUTTINGS REINJECTION UNIT N2 DEGASSER TO SOLIDS PIT ROTATING CONTROL DEVICE WELLHEAD UNDERBALANCED DRILLING EQUIPMENT LAYOUT
  • 21. SEAMLESS INTEGRATION Our UBD trailer and skid mounted equipment packages are designed and manufactured in house with the attention to detail that ensures the equipment can be deployed and rigged up rapidly to be ready to go online for operations in the minimum possible timeframe. The format and layout of the equipment on each trailer or skid is constantly under evaluation by our very experienced well services operations team during the design and manufacturing stages to make sure it is both operationally and maintenance friendly to optimize the troubleshooting and repairs of any real time issues that might develop during live operations as well as routine maintenance shutdowns. UBD Integrated Trailer Mounted Process Packages Well control and Sample catcher trailer High pressure 3 Phase separator and Solids / Liquids Control trailer Low pressure 1st Stage separator and Pump package trailer Low pressure 2nd Stage separator and Control room trailer Gas flare and Vent system Header manifold UBD Integrated Skid Mounted Process Packages Well control and Sample catcher skid High pressure 3 phase separator skid Solids / Liquids Control manifold skid Low pressure 1st Stage Separator skid Low pressure 2nd Stage Separator skid Pump package and Controls skid Office and Control room container Gas flare and Vent system Header manifold skid UBD Integrated Packages Ancillary Equipment Oil / Condensate Re-injection Triplex Pump packages Variable Frequency Drive containerised packages Settling and Storage tank farm packages Power generation and distribution packages Offices, Workshops and Stores packages
  • 22. SEAMLESS INTEGRATION UNDERBALANCED DRILLING SEAMLESS INTEGRATION Underbalanced Drilling Package Underbalanced drilling equipment is utilized by the operating oil com- panies to complement the existing drilling rig package when drilling through difficult reservoir sections that require to be drilled underbal- anced to avoid the damage that can be caused to sensitive reservoir formations by drilling fluids during conventional overbalanced drilling operations. MTC manufactures bothTrailer mounted and Skid mounted UBD pack- ages for integration with conventional derrick or coil tubing type drill- ing rigs and can provide the primary UBD Choke control manifold(s) in both the 5Kpsi and 10Kpsi API 6A pressure range with various options of size and layout formats depending on the clients individual require- ments. Choke manifold assemblies can be supplied from stock or with advanced delivery using our parent group companies range of industry standard high performance WOM 200M Gate valves with up- stream sealing technology in both the manual handwheel and double acting hydraulic actuated options and including hydraulic ac- tuated gate and seat type high per- formance erosion resistant positive shutoff adjustable chokes suitable for the UBD application.
  • 23. SEAMLESS INTEGRATION SEAMLESS INTEGRATION UBD Trailer Package UBD Trailer Package In addition MTC maintains a working stock of the main metering, flow control, level con- trol, isolation and pumping components for the gas, liquids and solids process handling package downstream of the UBD manifold(s) to ensure we can meet our standard from stock or with advanced delivery advantage.
  • 24. SEAMLESS INTEGRATION MAGNUM TECHNOLOGY CENTER “Our newly expanded manufacturing complex is purpose built to deliver the highest quality products” SEAMLESS INTEGRATION
  • 25. SEAMLESS INTEGRATION MTC is strategically located in the Jebel Ali Free Zone to take full advantage of its duty free status, enhanced infrastructure and logistics support services. Our manufacturing facility cur- rently allows us to design, engineer, manufacture and pack- age our stock build range of well test and managed pressure drilling products. In line with continuing to meet the growing demand for our extensive range of packaged and standalone products we have completed the expansion of the complex to 36,000 sq meters (approx 10 acres) by adding a 12,000 sq meter fabrica- tion and painting facility including ASME VIII Div 1 U Stamp & U2 capability and a 12,000 sq. meter logistics and storage yard. As a further expansion to better support our current and future clients we now added a purpose built WOM Group Client Training Centre of Excellence. Facility Capabilities Manufacturing Blasting & Painting Refurbishment & Re-Certification Pressure Testing - Hydro & Gas Logistic Storage & Distribution Extensive Spare Parts Inventory Pressure Vessel, Process & Structural Design Industry Standard Training Center of Excellence SEAMLESS INTEGRATION
  • 26. SEAMLESS INTEGRATION A sale marks the beginning, not the end of a relationship.
  • 27. SEAMLESS INTEGRATION MTC also provides after sales support for OEM and non OEM equipment, with spare parts, maintenance and recertification support avail- able from our Jebel Ali facility. Service engineers will be available for on site support on request.
  • 28. SEAMLESS INTEGRATION TRAINING CENTER OF EXCELLENCE SEAMLESS INTEGRATION
  • 29. SEAMLESS INTEGRATION Summary Opened in November 2015 the WOM Training Centre of Excellence is available to our clients for specific training of your employees on equipment purchased from WOM/MTC and for general industry training in well testing, MPD, UBD and drilling operations related to WOM/MTC products. Our training department can also design, implement and manage your in house training and competency needs relieving you of time consuming tasks and costly overheads. Equipment training will comprise both classroom Where we are Jebel Ali Free Zone (South), P .O. Box 32478, Dubai, UAE Tel: +971 (4) 881 6640 Fax: +971 (4) 881 6656 Contacts: Roy McIntosh Training and Development Manager Mob: +971 56 808 2954 E-mail: roym@womgroup.com SEAMLESS INTEGRATION and practical sessions to enable the best possible learning experience. Training can be tailored to meet client’s specific needs and include competence assessments during practical sessions as required. Well testing and MPD operations training will include maintenance and operational aspects of these services. If you have your own instructors and/or equipment but nowhere suitable to train, our training centre is available for your offsite training requirements. Our Facility Three large classrooms each with a high level of natural light, air conditioned with adjustable seating plans to suit every need located on the upper floor of the building, each classroom has a ceiling mounted wireless projector. Two of the three classrooms can be combined by removal of a moveable, floor to ceiling, partition wall for large classes or conference requirements. A large air conditioned workshop, on the ground floor, for hands on practical training includes water, air and electrical utilities. A large shutter door allows items to be forklifted into the work area. The ground floor also has a large canteen and pantry suitable for outside catering supply. For training with larger equipment or packages our outside yard space will meet most requirements. Jafza South 311 311 77 53 11 11 ROUTE MAP A L M A K T O U M IN T E R N A T IO N A L A IR P O R T DIP 77 57 S h e i k h Z a y e d R d . F R O M D U B A I Exit. 20 Free Zone(South) Dubai World Central Al Ain. Hatta Jebel Ali Lahbab Rd. S h e ik h M o h am m a d B in Z ay ed R o a d Gate.7 Exit. FROM ABU DHABI Gate.5 G a t e . 1 2 T L M F r e e Z o n e B r i d g e Gate.4 13 7 8 11 R/A MTC A L M A K T O U M IN T E R N A T IO N A L A IR P O R T G a t e . 1 2 ENOC Petrol Stn . Gate 12, Plot No.S61301-S61302, Jebel Ali Free Zone (South) Street No. S1701, Jebel Ali, PO Box No. 32478, Dubai-UAE WOM G a t e . 1 5 MTC WOM G a t e . 1 3 S17 01 T L M F r e e Z o n e B r i d g e G a t e . 1 3 S1701 TM Tel: +971 (4) 881 6640 Fax: +971 (4) 881 6656
  • 30. SEAMLESS INTEGRATION Classrooms • Projector – wireless connection • 16 seats at 8 desks in each classroom as standard, instructor’s desk and presenting lectern. Flexible seating and desk arrangements to suit every need. • Combine two classrooms with moveable, floor to ceiling, partition wall for large Training/conference requirements Workshop • 10m x 12m floor space • Air conditioned • Roller shutter linking outside for equipment to be forklifted into the work area, equipment up to height 3.0m and width 3.5m can be moved into the workshop for more comfort • Large screen monitor • Work benches and equipment cleaning station • 16A and 32A Electrical Power outlets • 120 psi air supply with McDonald connections SEAMLESS INTEGRATION
  • 31. SEAMLESS INTEGRATION Services • Industry standard training for well testing, MPD and drilling rigequipment • Design and implementation of training and competency programs • Management of client training and competency programs • E-Learning design and delivery Courses Offering • Well testing & MPD o Non-technical Course o Basic Course for new employees o Planning, Operations, Reporting and Review o Well testing and MPD Equipment operation and maintenance • WOM products theory and maintenance o Gate valves o Ball valves o Well test products o Subsea products Conferencing • Large configurable space for meetings and conferences SEAMLESS INTEGRATION
  • 32. SEAMLESS INTEGRATION Jebel Ali Freezone South P .O. Box 32478 Dubai U.A.E. Telephone +971 (0) 4 8108 600 Fax +971 (0) 4 8108 601 Website www.mtcltd-blog.com Email sales@mtcltd.ae