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Use of Plastic Waste in Bituminous Pavement
METROPOLITAN INSTITUTE OF
TECHNOLOGY& MANAGEMENT, ORAS
SINDHUDURG (MH)
A Presentation on mini project
Academic Year
2021-22
PRESENTED BY :
MR. JITENDRA SANJAY SAWANT
MR. SAGAR SUNIL DALVI
MR.SHASHANK PRAMOD LINGRASS
UNDER THE GUIDANCE OF:
PROF. RUSHIKESH R NAIK
DEPARTMENT OF CIVIL ENGINEERING
CONTENT OF PRESENTATION
1) Introduction
2) Scope
3) Objective
4) Methodology
5) Processing Details
6) Test on Materials
7) Limitations
8) Conclusion
9) Reference
Introduction
A material that contain one or more organic polymer
of large molecular weight, solid in its finished state, can be
shaped by its flow is called as “plastic”.
According to recent studies, plastic can stay
unchanged for as long as 4500 years and also there has
been a rise in amount of waste being generated daily by
each household.
Plastic waste is used as a modifier of bitumen to
improve some bituminous properties. Plastic roads are
found to perform better compared to conventional
bitumen roads.
Scope
The main scopes of plastic roads are economic in terms
of bitumen.
The shredded plastic in form of polymer covers the
aggregates and thus occupies a larger portion of the road
reducing the quantity of bitumen needed.
Waste Plastic is a harmful and non-biodegradable waste
responsible mainly for land pollution.
The lifespan of the road can be increased & Eco- friendly
in nature.
Objectives
1) To coat the aggregates with waste plastic material
2)To check the properties of aggregate and bitumen mix
3) To check the properties of aggregate and bitumen mix
due to coating of waste plastic
4) To compare both properties i.e. before & after coating of
waste plastic
AGGREGATES
MATERIALS
WASTE
PLASTIC
BITUMEN
TESTS PROCESS
FLAKINESS INDEX
ELONGATION INDEX
IMPACT VALUE
SPECIFIC GRAVITY
WATER ABSORPTION
PENETRATION TEST
SOFTENING POINT TEST
DUCTILITY TEST
VISCOSITY TEST
COLLECTION
CLEANING
SEGREGATION
SHRADING
Methodology
Processing Details
• Collection of waste plastic
• Cleaning and Shredding of waste plastic
• Mixing of shredded waste plastic, aggregate
and bitumen in central mixing plant
• Laying of bituminous mix
Test On Material
• Dry Process
• Plastic waste is collected, segregated and
stored.
• Cleaning of the waste plastic.
• Shredding of waste plastic into the correct
thickness 2.36-4.5mm
• The aggregate is heated to around 160*C-170*C
and then the plastic is added.
• After 30-40s a uniform is observed.
Advantages of Dry Process:-
• Plastic is coated over Aggregate – improving
surface property of aggregate.
• Doubles the binding properties of aggregates
• Bitumen bonding is stronger than normal.
• The coated aggregate show increased strength
• As replacing bitumen to 15% higher cost
efficiency is possible
• No degradation of road even after 5-6 years
after construction
Disadvantage of Dry Process-
• The process is applicable to plastic waste
material only
• Plastics in the road can break down into
microplastics and can find their way into the
soil and bodies of water.
Test On Aggregate
• Flakiness & Elongation Index ( IS -2386-part-I-
1963)
• Aggregate Impact Test ( IS - 2386-Part-IV-
1963)
• Specific Gravity Test ( IS - 2386 - part -III-1963)
• Water Absorption Test ( IS - 2386 - Part -III-
1963 )
FLAKINESS & ELONGATION INDEX (IS:2386(Part-I)
Size of aggregate Wt. of
Aggregate
Retained on
IS Sieve
Wt. of
Retained
Material on
flakiness
gauge
(B) gm
Wt.
Passing
flakiness
gauge
(A –B)gm
Wt. passed
material in
Elongation
Gauge
(C)gm
Wt.
Retained on
Elongation
gauge
(B – C)gm
Passing IS
sieve(mm)
Retained IS
Sieve(mm)
63 50 - - - - -
50 40 - - - - -
40 31.5 - - - - -
31.5 25 - - - - -
25 20 - - - - -
20 16 1717 1558 159 1400 158
16 12.5 970 879 91 790 89
12.5 10 512 472 40 428 44
10 6.3 309 280 29 249 31
Total 3508 3189 319 2867 322
% Flakiness Index =
𝑐𝑜𝑙𝑢𝑚𝑛 5 𝑋 100
𝑐𝑜𝑙𝑢𝑚𝑛 3
= 9.09 %
% Elongation Index =
𝑐𝑜𝑙𝑢𝑚𝑛 7 𝑋 100
𝑐𝑜𝑙𝑢𝑚𝑛 4
=10.99 %
FI + EI = 19.18 %
Specified Value (%) = max 35%
AGGREGATE IMPACT TEST (IS : 2386(Part-IV))
DESCRIPTION SAMPLE (1) SAMPLE (2)
Total Wt. of oven dry sample passing
12.5mm sieve and retained on 10mm
(W1)gm
370 375
Wt. of portion retained on 2.36mm
sieve (W2)gm
330.04 340.5
Wt. of portion passing 2.36mm sieve
(W3)gm = W1- W2
39.96 34.5
Aggregate Impact Value
=( W3 / W1) X 100%
10.80 % 9.20 %
Average Aggregate Impact Value
= {(1) + (2)} / 2%
10.00 %
AGGREGATE IMPACT TEST
SPECIFIC GRAVITY & WATER ABSORPTION TEST( IS:
2386(Part-3))
SI NO Description Trial -1 Trial -2
1 Weight of sample in water W1( gms) 1296 1295
2 Weight of SSD sample W2 (gms) 1959 1958
3 Weight of oven dry sample W3 (gms) 1940 1942
4 Bulk specific Gravity = W3/ (W2 –W1) 2.926 2.929
5 Apparent specific gravity = W3/ (W3 –W1) 3.01 3.00
6 Water absorption (%) = 100 x (W2 –W3)/W3 0.98 0.824
7 Average bulk specific gravity 2.927
8 Average apparent specific gravity 3.007
9 Average water absorption (%) 0.90 %
SPECIFIC GRAVITY TEST
WATER ABSORPTION TEST
SPECIFIC GRAVITY & WATER ABSORPTION BY
PYCNOMETER ( IS: 2386(Part-3))
SI NO Description Trial -1 Trial -2
1 Weight of Pycnometer ( gms) 505 505
2 Weight of SSD sample W1 (gms) 509 466
3 Weight of pycnometer + W2 (gms)
water + sample
1885 1837.5
4 Weight of pycometer + water W3 (gms) 1540 1540
5 Weight of oven dry sample W4 (gms) 500 457.5
6 Bulk specific Gravity = W4/ [W1 –(W2 –W3)] 2.717 2.715
7 Apparent specific gravity = W4/ [W4 –(W2 –W3)] 2.857 2.859
8 Water absorption (%) = 100 x (W1 –W4)/W4 1.80 1.857
9 Average bulk specific gravity 2.716
10 Average apparent specific gravity 2.858
11 Average water absorption (%) 1.829
SPECIFIC GRAVITY & WATER
ABSORPTION BY PYCNOMETER
• Penetration test (IS -1203-1978)
• Softening point test (IS - 1205-1978)
• Ductility test ( IS - 1208-1978)
• Viscosity test (IS - 1206-Part-I -1978)
Test On Bitumen
penetration test ( IS -1203-1978)
Description Unit Test 1 Test 2
Pouring Temperature °c 135 135
Period Of Coolig
In Atmosphere Minutes
75 75
Room Temperature °c 26 26
Period Of Cooling In Water Bath
Minutes
75 75
Actual Test
Temperature °c
25 25
Petrometre Reading
( Initial ) 1/10 mm
285 295
Petrometre Reading
(Final ) 1/10 mm
333 345
Penetration 1/10 mm 48 50
Average Penetration 1/10 mm 49.0
Softening point test (IS - 1205-1978)
Description Unit Test 1 Test 2
Pouring Temperature °c 135 135
Period Of Cooling In Atmosphere Minutes 30 30
Room Temperature °c 26 26
Rate Of Heating °c/Min 5 5
Softening Point °c 51.6 51.6
Average Softening Point °c 51.6
Ductility test ( IS - 1208-1978)
Test Property Briquette Number
Mean Value
1 2 3
Ductility In cm 46 44 48 46cm
Viscosity test (IS - 1206-Part-I -1978)
Sr No Description Bulb - B Bulb - C
1 Specific test temp. °c 60 60
2 Actual test temp. °c 60 60
3 Flow time in sec.(t) 90 160
4 Calibration factor(k) 34.87 17.45
5 Viscosity in poise(k x
t)
3138 2792
6 Average viscosity in
poise 2965
Plastic waste:-
• Shredding is the process of cutting the plastic
into small sizes between 2.36mm to 4.75mm.
Bitumen:-
• Generally in India bitumen used in road
construction of flexible pavement is of grades
60/70 or 80/100 penetration grade. Both the
grade of bitumen confirming to BIS standards will
be used for the present studies.
Limitations
Conclusions
• Plastic will increase the melting point of bitumen. The waste plastic
bitumen mix forms better material for pavement construction.
Hence the use of waste plastics for pavement is one of the best
methods for easy disposal of waste plastics.
• Plastic road would be a boon for India’s hot and extreme humid
climate, where temperature frequently cross 40*C and torrential
rains create havoc, leaving most of the roads with big potholes.
• It is hoped that in near future we will have strong, durable and eco-
friendly roads which will relieve the earth from all type of plastic-
waste
• The use of smoke absorbent material (titanium di-oxide) by 10% of
polymer content can reduce the vehicular pollution.
References
• Miss Apurva J Chavan On The " USE OF PLASTIC WASTE IN FLEXIBLE
PAVEMENT" volume No.2, Issue4, April 2013.
• Kumadasu Chandramouli, Allipilli Satyaveni, On The " PLASTIC WASTE AND
IT'S USE IN CONSTRUCTION OF ROAD", Volume No. 5, Issue01, 2Feb 2016
• Rishi Singh Chhabra , Supriya Marik , A Review Literature On The "USE
OF WASTE PLASTIC AND WASTE RUBBER TIRES IN PAVEMENT",
International Journal Of Core Engineering & Management(IJCEM)Volume
1, Issue 1, April 2014.
• Indian Roads Congress IRC: 37-2012 - Guidelines for the design offlexible
pavements-August 2012
• Dhodapkar A N., (Dec. 2008) “Use of waste plastic in road construction”
Indian Highways, Technical paper, journal, P No.31-32
• THANK YOU

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Use of Plastic Waste in Bituminous Roads

  • 1. Use of Plastic Waste in Bituminous Pavement METROPOLITAN INSTITUTE OF TECHNOLOGY& MANAGEMENT, ORAS SINDHUDURG (MH) A Presentation on mini project Academic Year 2021-22 PRESENTED BY : MR. JITENDRA SANJAY SAWANT MR. SAGAR SUNIL DALVI MR.SHASHANK PRAMOD LINGRASS UNDER THE GUIDANCE OF: PROF. RUSHIKESH R NAIK DEPARTMENT OF CIVIL ENGINEERING
  • 2. CONTENT OF PRESENTATION 1) Introduction 2) Scope 3) Objective 4) Methodology 5) Processing Details 6) Test on Materials 7) Limitations 8) Conclusion 9) Reference
  • 3. Introduction A material that contain one or more organic polymer of large molecular weight, solid in its finished state, can be shaped by its flow is called as “plastic”. According to recent studies, plastic can stay unchanged for as long as 4500 years and also there has been a rise in amount of waste being generated daily by each household. Plastic waste is used as a modifier of bitumen to improve some bituminous properties. Plastic roads are found to perform better compared to conventional bitumen roads.
  • 4.
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  • 7. Scope The main scopes of plastic roads are economic in terms of bitumen. The shredded plastic in form of polymer covers the aggregates and thus occupies a larger portion of the road reducing the quantity of bitumen needed. Waste Plastic is a harmful and non-biodegradable waste responsible mainly for land pollution. The lifespan of the road can be increased & Eco- friendly in nature.
  • 8. Objectives 1) To coat the aggregates with waste plastic material 2)To check the properties of aggregate and bitumen mix 3) To check the properties of aggregate and bitumen mix due to coating of waste plastic 4) To compare both properties i.e. before & after coating of waste plastic
  • 9. AGGREGATES MATERIALS WASTE PLASTIC BITUMEN TESTS PROCESS FLAKINESS INDEX ELONGATION INDEX IMPACT VALUE SPECIFIC GRAVITY WATER ABSORPTION PENETRATION TEST SOFTENING POINT TEST DUCTILITY TEST VISCOSITY TEST COLLECTION CLEANING SEGREGATION SHRADING Methodology
  • 10. Processing Details • Collection of waste plastic • Cleaning and Shredding of waste plastic • Mixing of shredded waste plastic, aggregate and bitumen in central mixing plant • Laying of bituminous mix
  • 11.
  • 12.
  • 13. Test On Material • Dry Process • Plastic waste is collected, segregated and stored. • Cleaning of the waste plastic. • Shredding of waste plastic into the correct thickness 2.36-4.5mm • The aggregate is heated to around 160*C-170*C and then the plastic is added. • After 30-40s a uniform is observed.
  • 14.
  • 15. Advantages of Dry Process:- • Plastic is coated over Aggregate – improving surface property of aggregate. • Doubles the binding properties of aggregates • Bitumen bonding is stronger than normal. • The coated aggregate show increased strength • As replacing bitumen to 15% higher cost efficiency is possible • No degradation of road even after 5-6 years after construction
  • 16. Disadvantage of Dry Process- • The process is applicable to plastic waste material only • Plastics in the road can break down into microplastics and can find their way into the soil and bodies of water.
  • 17. Test On Aggregate • Flakiness & Elongation Index ( IS -2386-part-I- 1963) • Aggregate Impact Test ( IS - 2386-Part-IV- 1963) • Specific Gravity Test ( IS - 2386 - part -III-1963) • Water Absorption Test ( IS - 2386 - Part -III- 1963 )
  • 18. FLAKINESS & ELONGATION INDEX (IS:2386(Part-I) Size of aggregate Wt. of Aggregate Retained on IS Sieve Wt. of Retained Material on flakiness gauge (B) gm Wt. Passing flakiness gauge (A –B)gm Wt. passed material in Elongation Gauge (C)gm Wt. Retained on Elongation gauge (B – C)gm Passing IS sieve(mm) Retained IS Sieve(mm) 63 50 - - - - - 50 40 - - - - - 40 31.5 - - - - - 31.5 25 - - - - - 25 20 - - - - - 20 16 1717 1558 159 1400 158 16 12.5 970 879 91 790 89 12.5 10 512 472 40 428 44 10 6.3 309 280 29 249 31 Total 3508 3189 319 2867 322
  • 19. % Flakiness Index = 𝑐𝑜𝑙𝑢𝑚𝑛 5 𝑋 100 𝑐𝑜𝑙𝑢𝑚𝑛 3 = 9.09 % % Elongation Index = 𝑐𝑜𝑙𝑢𝑚𝑛 7 𝑋 100 𝑐𝑜𝑙𝑢𝑚𝑛 4 =10.99 % FI + EI = 19.18 % Specified Value (%) = max 35%
  • 20. AGGREGATE IMPACT TEST (IS : 2386(Part-IV)) DESCRIPTION SAMPLE (1) SAMPLE (2) Total Wt. of oven dry sample passing 12.5mm sieve and retained on 10mm (W1)gm 370 375 Wt. of portion retained on 2.36mm sieve (W2)gm 330.04 340.5 Wt. of portion passing 2.36mm sieve (W3)gm = W1- W2 39.96 34.5 Aggregate Impact Value =( W3 / W1) X 100% 10.80 % 9.20 % Average Aggregate Impact Value = {(1) + (2)} / 2% 10.00 %
  • 22. SPECIFIC GRAVITY & WATER ABSORPTION TEST( IS: 2386(Part-3)) SI NO Description Trial -1 Trial -2 1 Weight of sample in water W1( gms) 1296 1295 2 Weight of SSD sample W2 (gms) 1959 1958 3 Weight of oven dry sample W3 (gms) 1940 1942 4 Bulk specific Gravity = W3/ (W2 –W1) 2.926 2.929 5 Apparent specific gravity = W3/ (W3 –W1) 3.01 3.00 6 Water absorption (%) = 100 x (W2 –W3)/W3 0.98 0.824 7 Average bulk specific gravity 2.927 8 Average apparent specific gravity 3.007 9 Average water absorption (%) 0.90 %
  • 25. SPECIFIC GRAVITY & WATER ABSORPTION BY PYCNOMETER ( IS: 2386(Part-3)) SI NO Description Trial -1 Trial -2 1 Weight of Pycnometer ( gms) 505 505 2 Weight of SSD sample W1 (gms) 509 466 3 Weight of pycnometer + W2 (gms) water + sample 1885 1837.5 4 Weight of pycometer + water W3 (gms) 1540 1540 5 Weight of oven dry sample W4 (gms) 500 457.5 6 Bulk specific Gravity = W4/ [W1 –(W2 –W3)] 2.717 2.715 7 Apparent specific gravity = W4/ [W4 –(W2 –W3)] 2.857 2.859 8 Water absorption (%) = 100 x (W1 –W4)/W4 1.80 1.857 9 Average bulk specific gravity 2.716 10 Average apparent specific gravity 2.858 11 Average water absorption (%) 1.829
  • 26. SPECIFIC GRAVITY & WATER ABSORPTION BY PYCNOMETER
  • 27. • Penetration test (IS -1203-1978) • Softening point test (IS - 1205-1978) • Ductility test ( IS - 1208-1978) • Viscosity test (IS - 1206-Part-I -1978) Test On Bitumen
  • 28. penetration test ( IS -1203-1978) Description Unit Test 1 Test 2 Pouring Temperature °c 135 135 Period Of Coolig In Atmosphere Minutes 75 75 Room Temperature °c 26 26 Period Of Cooling In Water Bath Minutes 75 75 Actual Test Temperature °c 25 25 Petrometre Reading ( Initial ) 1/10 mm 285 295 Petrometre Reading (Final ) 1/10 mm 333 345 Penetration 1/10 mm 48 50 Average Penetration 1/10 mm 49.0
  • 29.
  • 30. Softening point test (IS - 1205-1978) Description Unit Test 1 Test 2 Pouring Temperature °c 135 135 Period Of Cooling In Atmosphere Minutes 30 30 Room Temperature °c 26 26 Rate Of Heating °c/Min 5 5 Softening Point °c 51.6 51.6 Average Softening Point °c 51.6
  • 31. Ductility test ( IS - 1208-1978) Test Property Briquette Number Mean Value 1 2 3 Ductility In cm 46 44 48 46cm
  • 32.
  • 33. Viscosity test (IS - 1206-Part-I -1978) Sr No Description Bulb - B Bulb - C 1 Specific test temp. °c 60 60 2 Actual test temp. °c 60 60 3 Flow time in sec.(t) 90 160 4 Calibration factor(k) 34.87 17.45 5 Viscosity in poise(k x t) 3138 2792 6 Average viscosity in poise 2965
  • 34. Plastic waste:- • Shredding is the process of cutting the plastic into small sizes between 2.36mm to 4.75mm. Bitumen:- • Generally in India bitumen used in road construction of flexible pavement is of grades 60/70 or 80/100 penetration grade. Both the grade of bitumen confirming to BIS standards will be used for the present studies. Limitations
  • 35. Conclusions • Plastic will increase the melting point of bitumen. The waste plastic bitumen mix forms better material for pavement construction. Hence the use of waste plastics for pavement is one of the best methods for easy disposal of waste plastics. • Plastic road would be a boon for India’s hot and extreme humid climate, where temperature frequently cross 40*C and torrential rains create havoc, leaving most of the roads with big potholes. • It is hoped that in near future we will have strong, durable and eco- friendly roads which will relieve the earth from all type of plastic- waste • The use of smoke absorbent material (titanium di-oxide) by 10% of polymer content can reduce the vehicular pollution.
  • 36. References • Miss Apurva J Chavan On The " USE OF PLASTIC WASTE IN FLEXIBLE PAVEMENT" volume No.2, Issue4, April 2013. • Kumadasu Chandramouli, Allipilli Satyaveni, On The " PLASTIC WASTE AND IT'S USE IN CONSTRUCTION OF ROAD", Volume No. 5, Issue01, 2Feb 2016 • Rishi Singh Chhabra , Supriya Marik , A Review Literature On The "USE OF WASTE PLASTIC AND WASTE RUBBER TIRES IN PAVEMENT", International Journal Of Core Engineering & Management(IJCEM)Volume 1, Issue 1, April 2014. • Indian Roads Congress IRC: 37-2012 - Guidelines for the design offlexible pavements-August 2012 • Dhodapkar A N., (Dec. 2008) “Use of waste plastic in road construction” Indian Highways, Technical paper, journal, P No.31-32