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Effervescent Pharmaceuticals
Effervescent tablets are uncoated tablets
that generally contain acid substances
and carbonates or bicarbonates, and that
react rapidly in the presence of water by
releasing carbon dioxide.
They are usually dissolved or dispersed in
water before administration.
Effervescent reactions have also been employed
in other dosage forms, such as :
1. suppositories (laxative effect),
2. vaginal suppositories (mainly contraceptive
effect), and
3. drug delivery systems (e.g., floating systems
and tablets rapidly dissolving in the saliva).
PHARMACOPEIAL MONOGRAPHS
Soluble, effervescent tablets are prepared
by compression.
In addition to active ingredients, they
contain mixtures of acids (citric acid,
tartaric acid) and sodium bicarbonate
(NaHCO3) that release carbon dioxide
when dissolved in water
A very important property for effervescent products is
the adsorption/desorption isotherm of the raw
material and, consequently, its moisture content.
To avoid a premature effervescent reaction in the
tablets, substances with low moisture contents will
have to be used.
The aqueous solubility is another important property
of the substances used in effervescent products.
It is also important to use raw materials that are
easily wetted.
Of course, the taste of the employed substances is
important.
Acid Materials
The acidity for the effervescent reaction can be obtained
from three main sources: acids, acid anhydrides, and acid
salts. Traditional sources of acid materials are the organic
acids, citric and tartaric acid; however, some acid salts also
are used.
Acids
Citric acid:
Citric acid is obtained as a monohydrate or an
anhydrate. A variety of particle-size grades are
available—colorless, translucent crystals, or
white, granular-to-crystalline powder.
Citric acid is odorless and has a strong acidic
taste.
It is soluble in less than 1 part of water and 1 in
1.5 parts of ethanol.
Tartaric acid:
Tartaric acid is soluble 1 in 0.75 parts of water,
and 1 in 2.5 parts of alcohol.[15]
It sorbs insignificant amounts of moisture at RH
up to approximately 65%, but at RH above
approximately 75%, substantial amounts are
absorbed.
A comparison of the formation of carbon
dioxide from effervescent tablets based on
anhydrous citric acid, ascorbic acid or tartaric
acid, and NaHCO3 in stoichiometric proportions
indicated that ascorbic acid and anhydrous
citric acid behaved similarly.
However, tartaric acid formed the most carbon
dioxide, but the disintegration time was longer
Ascorbic acid:
Ascorbic acid occurs as white to light
yellow crystalline powder or colorless
crystals with a sharp, acidic taste and no
odor.
It is not hygroscopic. Upon exposure to
light, it gradually darkens.
Ascorbic acid is soluble 1 in 3.5 parts of
water and 1 in 50 parts of ethanol
Ascorbic acid can be used as the acid source. The
speed of release of carbon dioxide from a mixture of
ascorbic acid and NaHCO3 is comparable with that
produced by citric or tartaric acid–NaHCO3
combinations.
Since ascorbic acid is less hygroscopic than citric and
tartaric acid, using ascorbic acid as the only acid
source makes it possible to produce effervescent
tablets in a non-airconditional area
Fumaric acid:
Fumaric acid is a white, odorless or nearly
odorless crystalline powder. It is soluble 1 in 222
parts of water and 1 in 28 parts of ethanol. The
sorption isotherm indicates that fumaric acid is
not a hygroscopic substance.
Preparation of Effervescent Tablets
It has been found that citric acid monohydrate and
tartaric acid used in the ratio of 1:2, respectively,
produces a powder with good effervescent properties.
Citric acid monohydrate is not used alone because it
results in a sticky mixture that will not easily granulate.
Tartaric acid is not used alone because the granules are
too friable and crumble.
The amount of sodium bicarbonate to be used may be calculated
from the reaction which occur when the granules come in
contact with water.
The reaction equation between citric monohydrate and
sodium bicarbonate is given below:
Setting up a proportion to determine the amount of sodium
bicarbonate that will react with 1 gm of citric acid, one has:
Similar calculations show that 2.24 gm of sodium bicarbonate
react with 2 gm of tartaric acid.
Thus, with the acids in a ratio of 1:2, it has been calculated
that 3.44 g (1.2 g + 2.24) of sodium bicarbonate is
necessary to react stoichiometrically with the 3 g of
combined acids.
To enhance the flavor, the amount of sodium bicarbonate
may be reduced to 3.4 gm to allow for a small amount of
unreacted acid to provide a tart taste.
Sources of Carbon Dioxide
Both carbonates and bicarbonates are used as
carbonate sources, but the latter is most often
used.
Sodium bicarbonate:
Sodiumbicarbonate(NaHCO3) is an odorless,
white crystalline powder with a saline, slightly
alkaline taste.
The carbon dioxide yield is approximately
52% by weight. At RH below approximately
80% (at room temperature), the moisture
content is less than 1%.
Above 85% RH, it rapidly absorbs an
excessive amount of water and may start to
decompose.
Its solubility in water is 1 part in 11 parts at
20C, and it is practically insoluble in 95%
ethanol at 20C.
Sodium carbonate:
Sodium carbonate is commercially available as an
anhydrous form and as a monohydrate or a
decahydrate. All forms are very soluble in water.
The anhydrate is hygroscopic.
Potassium bicarbonate
Potassium carbonate
Calcium carbonate
PROCESSING
Environment
The manufacturing of effervescent tablets requires
careful control of environmental factors. As early as
the 1930s, it was clear that it was essential to
maintain RH throughout the plant of no more than
20%. In addition, a uniform temperature of 21C
also was desirable.[2]
A maximum of 25% RH at a controlled room
temperature of 25C or less is usually sufficient to
avoid problems caused by atmospheric moisture
Equipment
Conventional processing equipment
(mixers, granulators, roller compactors,
drying equipment, and mills) can be
u s e d t o p r o d u c e e f f e r v e s c e n t
preparations if the influence of
atmospheric moisture is considered.
Wet Granulation Methods
T h e a c i d a n d c a r b o n a t e p a r t s o f t h e
effervescent formulation can be granulated
either separately or as a mixture with water
(crystal water of citric acid, liquid water, or
water vapor), ethanol (possibly diluted with
water), isopropanol, or other solvents.
When granulating with solvents without
any moisture, no effervescent reaction will
occur provided the raw materials are dry
and the process is performed in a low
humidity atmosphere.
However, citric acid will partly dissolve in
ethanol or isopropanol, and function as a
binder when the solvent is evaporated.
When granulating either with solvents
containing water or pure water, the
effervescent reaction will start.
Care must be taken to maintain
adequate control of the process.
Vacuum processing is often beneficial
due to the ability to control the
effervescent reaction and the drying
process.
Dry Granulation
Granulation by slugging (slugs or large tablets
that are compressed using heavy-duty tableting
equipment) or roller compaction is suitable for
materials that cannot be wet granulated.
The slugs and the material from the roller
compactor are reduced to the proper size.
Lubrication is often necessary during slugging but
not always with roller compaction.
The acidic and basic components may be dry
granulated separately or together.
Direct Compression
S o m e e f f e r ve s c e n t t a b l e t p r o d u c t s a r e
successfully produced by direct compression
(e.g., acetylsalicylic acid products).
Direct compression normally requires careful
selection of raw materials to achieve a free-
flowing, non-segregating, compressible mixture.
Effervescent products present the same
problems as conventional products in direct
compression.
FORMULATION
Lubricants
A perfect lubricant (or auxiliary agent, in
general) for effervescent products must be
non-toxic, tasteless, and water-soluble. Very
few traditional lubricants fulfill these
requirements.
Metal stearates, such as magnesium or calcium
stearate that serve as lubricants in conventional
tablets, are seldom used as intrinsic lubricants in
connection with effervescent tablets due to their
insolubility in water.
S o d i u m s t e a ra t e a n d s o d i u m o l e a t e a r e
watersoluble in low concentrations. They have the
characteristic soapy taste, which virtually
precludes their use in effervescent products.
A combination of 4% polyethylene glycol (PEG)
6000 and 0.1% sodium stearyl fumarate proved
to be a good lubricant for ascorbic acid tablets
made by direct compression on a small scale.[48]
Sodium chloride, sodium acetate, and D,L-leucine
(watersoluble lubricants) also have been
suggested for effervescent tablets
Glidants
Glidants are usually not necessary. Free-flowing
granulates, ingredients of appropriate physical
form for direct compression, and the large tablet
diameters make it possible to exclude the use of
glidants.
Antiadherents
The adherence of the granulate or powder
mixture to the punch surfaces, so-called picking,
can be eliminated by using discs, such as
polytetrafluorethylene or polyurethane, cemented
to the punch surfaces.
Binders
Binders are commonly used when making
conventional tablets. The binders are either
added in dry form or dissolved in a suitable
solvent and then added in connection with a wet-
granulation process.
Most binders are polymers and increase the
plastic deformation of the formulation.
The use of binders will normally prevent a rapid
dissolution of the effervescent tablet. Therefore,
many effervescent tablets are formulated
without any binder.
However, effervescent granules may be
formulated with binders since their large
surface area, when compared with that of the
conventional or the effervescent tablet, will
result in rapid dissolution.
Disintegrants or dissolution aids
Disintegrants, which are used in conventional
tablets, are not normally used in effervescent
tablets because one of the marketing demands is
that a clear solution should be obtained within a
few minutes after adding the tablet to a glass of
cold water.
Diluents
Effervescent products generally do not require
diluents.
The effervescent materials themselves will have to
be added in large quantities.
Sweeteners
Sucrose and other natural sweeteners, such as
sorbitol, can be used in effervescent products,
although artificial sweetening agents are customary.
However, the application of artificial sweeteners is
restricted by health regulations.
Therefore, the use of such sweeteners will vary
from one country to the next based on national
standards.
Flavors Colors Surfactants
Antifoaming agents
To reduce the formation of foam, and
consequently the tendency of drugs to
stick to the wall of the glass above the
water level, an antifoaming agent,
such as polydimethylsiloxane, can be
used. However, antifoaming agents do
not normally form constituents of
effervescent products.

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Effervescent Pharmaceuticals.pdf

  • 1. Effervescent Pharmaceuticals Effervescent tablets are uncoated tablets that generally contain acid substances and carbonates or bicarbonates, and that react rapidly in the presence of water by releasing carbon dioxide. They are usually dissolved or dispersed in water before administration.
  • 2. Effervescent reactions have also been employed in other dosage forms, such as : 1. suppositories (laxative effect), 2. vaginal suppositories (mainly contraceptive effect), and 3. drug delivery systems (e.g., floating systems and tablets rapidly dissolving in the saliva).
  • 3.
  • 4. PHARMACOPEIAL MONOGRAPHS Soluble, effervescent tablets are prepared by compression. In addition to active ingredients, they contain mixtures of acids (citric acid, tartaric acid) and sodium bicarbonate (NaHCO3) that release carbon dioxide when dissolved in water
  • 5. A very important property for effervescent products is the adsorption/desorption isotherm of the raw material and, consequently, its moisture content. To avoid a premature effervescent reaction in the tablets, substances with low moisture contents will have to be used. The aqueous solubility is another important property of the substances used in effervescent products. It is also important to use raw materials that are easily wetted. Of course, the taste of the employed substances is important.
  • 6.
  • 7. Acid Materials The acidity for the effervescent reaction can be obtained from three main sources: acids, acid anhydrides, and acid salts. Traditional sources of acid materials are the organic acids, citric and tartaric acid; however, some acid salts also are used.
  • 8. Acids Citric acid: Citric acid is obtained as a monohydrate or an anhydrate. A variety of particle-size grades are available—colorless, translucent crystals, or white, granular-to-crystalline powder. Citric acid is odorless and has a strong acidic taste. It is soluble in less than 1 part of water and 1 in 1.5 parts of ethanol.
  • 9. Tartaric acid: Tartaric acid is soluble 1 in 0.75 parts of water, and 1 in 2.5 parts of alcohol.[15] It sorbs insignificant amounts of moisture at RH up to approximately 65%, but at RH above approximately 75%, substantial amounts are absorbed.
  • 10. A comparison of the formation of carbon dioxide from effervescent tablets based on anhydrous citric acid, ascorbic acid or tartaric acid, and NaHCO3 in stoichiometric proportions indicated that ascorbic acid and anhydrous citric acid behaved similarly. However, tartaric acid formed the most carbon dioxide, but the disintegration time was longer
  • 11. Ascorbic acid: Ascorbic acid occurs as white to light yellow crystalline powder or colorless crystals with a sharp, acidic taste and no odor. It is not hygroscopic. Upon exposure to light, it gradually darkens. Ascorbic acid is soluble 1 in 3.5 parts of water and 1 in 50 parts of ethanol
  • 12. Ascorbic acid can be used as the acid source. The speed of release of carbon dioxide from a mixture of ascorbic acid and NaHCO3 is comparable with that produced by citric or tartaric acid–NaHCO3 combinations. Since ascorbic acid is less hygroscopic than citric and tartaric acid, using ascorbic acid as the only acid source makes it possible to produce effervescent tablets in a non-airconditional area
  • 13. Fumaric acid: Fumaric acid is a white, odorless or nearly odorless crystalline powder. It is soluble 1 in 222 parts of water and 1 in 28 parts of ethanol. The sorption isotherm indicates that fumaric acid is not a hygroscopic substance.
  • 14. Preparation of Effervescent Tablets It has been found that citric acid monohydrate and tartaric acid used in the ratio of 1:2, respectively, produces a powder with good effervescent properties. Citric acid monohydrate is not used alone because it results in a sticky mixture that will not easily granulate. Tartaric acid is not used alone because the granules are too friable and crumble. The amount of sodium bicarbonate to be used may be calculated from the reaction which occur when the granules come in contact with water.
  • 15. The reaction equation between citric monohydrate and sodium bicarbonate is given below:
  • 16. Setting up a proportion to determine the amount of sodium bicarbonate that will react with 1 gm of citric acid, one has:
  • 17. Similar calculations show that 2.24 gm of sodium bicarbonate react with 2 gm of tartaric acid.
  • 18. Thus, with the acids in a ratio of 1:2, it has been calculated that 3.44 g (1.2 g + 2.24) of sodium bicarbonate is necessary to react stoichiometrically with the 3 g of combined acids. To enhance the flavor, the amount of sodium bicarbonate may be reduced to 3.4 gm to allow for a small amount of unreacted acid to provide a tart taste.
  • 19. Sources of Carbon Dioxide Both carbonates and bicarbonates are used as carbonate sources, but the latter is most often used. Sodium bicarbonate: Sodiumbicarbonate(NaHCO3) is an odorless, white crystalline powder with a saline, slightly alkaline taste.
  • 20. The carbon dioxide yield is approximately 52% by weight. At RH below approximately 80% (at room temperature), the moisture content is less than 1%. Above 85% RH, it rapidly absorbs an excessive amount of water and may start to decompose. Its solubility in water is 1 part in 11 parts at 20C, and it is practically insoluble in 95% ethanol at 20C.
  • 21. Sodium carbonate: Sodium carbonate is commercially available as an anhydrous form and as a monohydrate or a decahydrate. All forms are very soluble in water. The anhydrate is hygroscopic. Potassium bicarbonate Potassium carbonate Calcium carbonate
  • 22. PROCESSING Environment The manufacturing of effervescent tablets requires careful control of environmental factors. As early as the 1930s, it was clear that it was essential to maintain RH throughout the plant of no more than 20%. In addition, a uniform temperature of 21C also was desirable.[2] A maximum of 25% RH at a controlled room temperature of 25C or less is usually sufficient to avoid problems caused by atmospheric moisture
  • 23. Equipment Conventional processing equipment (mixers, granulators, roller compactors, drying equipment, and mills) can be u s e d t o p r o d u c e e f f e r v e s c e n t preparations if the influence of atmospheric moisture is considered.
  • 24. Wet Granulation Methods T h e a c i d a n d c a r b o n a t e p a r t s o f t h e effervescent formulation can be granulated either separately or as a mixture with water (crystal water of citric acid, liquid water, or water vapor), ethanol (possibly diluted with water), isopropanol, or other solvents.
  • 25. When granulating with solvents without any moisture, no effervescent reaction will occur provided the raw materials are dry and the process is performed in a low humidity atmosphere. However, citric acid will partly dissolve in ethanol or isopropanol, and function as a binder when the solvent is evaporated.
  • 26. When granulating either with solvents containing water or pure water, the effervescent reaction will start. Care must be taken to maintain adequate control of the process. Vacuum processing is often beneficial due to the ability to control the effervescent reaction and the drying process.
  • 27. Dry Granulation Granulation by slugging (slugs or large tablets that are compressed using heavy-duty tableting equipment) or roller compaction is suitable for materials that cannot be wet granulated. The slugs and the material from the roller compactor are reduced to the proper size. Lubrication is often necessary during slugging but not always with roller compaction. The acidic and basic components may be dry granulated separately or together.
  • 28. Direct Compression S o m e e f f e r ve s c e n t t a b l e t p r o d u c t s a r e successfully produced by direct compression (e.g., acetylsalicylic acid products). Direct compression normally requires careful selection of raw materials to achieve a free- flowing, non-segregating, compressible mixture. Effervescent products present the same problems as conventional products in direct compression.
  • 29. FORMULATION Lubricants A perfect lubricant (or auxiliary agent, in general) for effervescent products must be non-toxic, tasteless, and water-soluble. Very few traditional lubricants fulfill these requirements. Metal stearates, such as magnesium or calcium stearate that serve as lubricants in conventional tablets, are seldom used as intrinsic lubricants in connection with effervescent tablets due to their insolubility in water.
  • 30. S o d i u m s t e a ra t e a n d s o d i u m o l e a t e a r e watersoluble in low concentrations. They have the characteristic soapy taste, which virtually precludes their use in effervescent products. A combination of 4% polyethylene glycol (PEG) 6000 and 0.1% sodium stearyl fumarate proved to be a good lubricant for ascorbic acid tablets made by direct compression on a small scale.[48] Sodium chloride, sodium acetate, and D,L-leucine (watersoluble lubricants) also have been suggested for effervescent tablets
  • 31. Glidants Glidants are usually not necessary. Free-flowing granulates, ingredients of appropriate physical form for direct compression, and the large tablet diameters make it possible to exclude the use of glidants. Antiadherents The adherence of the granulate or powder mixture to the punch surfaces, so-called picking, can be eliminated by using discs, such as polytetrafluorethylene or polyurethane, cemented to the punch surfaces.
  • 32. Binders Binders are commonly used when making conventional tablets. The binders are either added in dry form or dissolved in a suitable solvent and then added in connection with a wet- granulation process. Most binders are polymers and increase the plastic deformation of the formulation.
  • 33.
  • 34. The use of binders will normally prevent a rapid dissolution of the effervescent tablet. Therefore, many effervescent tablets are formulated without any binder. However, effervescent granules may be formulated with binders since their large surface area, when compared with that of the conventional or the effervescent tablet, will result in rapid dissolution.
  • 35. Disintegrants or dissolution aids Disintegrants, which are used in conventional tablets, are not normally used in effervescent tablets because one of the marketing demands is that a clear solution should be obtained within a few minutes after adding the tablet to a glass of cold water.
  • 36. Diluents Effervescent products generally do not require diluents. The effervescent materials themselves will have to be added in large quantities. Sweeteners Sucrose and other natural sweeteners, such as sorbitol, can be used in effervescent products, although artificial sweetening agents are customary. However, the application of artificial sweeteners is restricted by health regulations. Therefore, the use of such sweeteners will vary from one country to the next based on national standards.
  • 37. Flavors Colors Surfactants Antifoaming agents To reduce the formation of foam, and consequently the tendency of drugs to stick to the wall of the glass above the water level, an antifoaming agent, such as polydimethylsiloxane, can be used. However, antifoaming agents do not normally form constituents of effervescent products.