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Aseptic packaging

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Aseptic packaging

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Aseptic packaging

  1. 1. Increase Shelf life of product Availability of commodity throughout year Convenience for consumer Wide range of products can be produce
  2. 2. Aseptic processing comprises the following: Sterilization of products before filling Sterilization of packaging materials or containers before filling Sterilization of aseptic installations before operation(UHT unit, sterile air and gasses, filler and relevant machine zones) Production of hermetic packages
  3. 3. Sterile Product Sterile packag e Hermetic Seal Sterile Environme nt
  4. 4. Hyosung was the first to build a complete aseptic system production facility in Korea. This Gwanghyewon plant has an annual production capacity of 315 million bottles. The facility is equipped with state-of-the-art technology and an integrated production system, which ranges from preform fabrication and PET bottle molding services to beverage mixing, filling and packaging.
  5. 5. A condition in which contamination or infection of microorganisms are prevented and also ingress or out gress of mass is 100% prevented. This is carried out by air tight sealing. A procedure consisting of sterilization of the packaging material or container, filling of a commercially sterile product in sterile environment and producing containers which are hermetically sealed which results in product which is shelf stable under ambient condition.
  6. 6. Ultra High Temperature (UHT) High Voltage Discharge Electrical Resistance Heating
  7. 7. • Sterilization Agents – Heat – Chemicals – Radiation
  8. 8. • *a DEAERATOR is used to remove air, as most products must be deaeratored prior to packaging. • The air is removed to prevent undesirable oxidative reactions, which occur as the product temperature is increased during the process • The deaerator is generally consists of a vessel in which the product is exposed to a vacuum on a continuous flow.
  9. 9. Seals and Closures
  10. 10. Composition of Tetra Pak Aseptic Carton
  11. 11. Types of Tetra Pak
  12. 12.  Aseptic packages are portable, lightweight, and shatterproof and easily transportable Convenienc e The aseptic process and carton together ensure that the liquid food or beverage inside is free from harmful bacteria and contaminants. Food Safety Compared with canning, products can retain more nutrients as well as natural taste, colour and texture More Nutrition
  13. 13. No refrigeration required More nutrition Long shelf life
  14. 14. • Plant Installation cost is high as compare to canning • Overcooked flavour in some products • Lack of equipment for particulate sterilization, due especially to settling of solids and thus over processing
  15. 15. Thank you for listening! Prepared by: Rischell N. Valmadrid

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