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Safe Food from Farm to Chopstick
   Hazard control in processing of agro-food

                                     Dr. Kenneth Marsh
  Consultant for Packaging, International trade & Global Food Security
                                Executive Director
              Woodstock Institute for Science in Service to Humanity
                                                     &
                                      Dr. Alastair Hicks
                               Former FAO Senior Regional Officer
                                Adjunct Professor of Agroindustry


Propak Vietnam 1 March, 2012          © 2012, Kenneth S. Marsh & Associates, Ltd.   1
Processing of Agro-Food
     !    Our processing includes all post harvest action
           –  Washing, dipping, sorting
           –  Handling
           –  Processing such as drying, thernal processing, etc.
           –  Packaging
           –  Storage
           –  Transport
           –  Distribution
Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.   2
QUALITY/SAFETY
                      PROGRAMS
                                                             Safe Products
        !    All quality products
             MUST be safe                                 Acceptable Products!


        !    Safe products may or                              Quality
             may not be edible                                 Products
                                                            sQuality Products


        !    Acceptable products
             may or may not be
             quality products

Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.       3
HACCP
        !  Hazard Analysis Critical Control Points
        !  Safety program
        !  Designed to define potential for critical
           contamination or hazard, identify where it
           could happen, define parameters for a safe
           product, and state remedies or disposition
           for out-of-specification product.


Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.   4
Food Security
           !    Food security is acquiring a safe,
                sufficient and appropriate food supply

           !  Food safety is regulatory consideration
              and typically does not consider
              malnutrition or starvation.
           !  We propose expanding the focus of food
              safety to include both food-borne illness
              and food insecurity
Propak Vietnam 1 March, 2012    © 2012, Kenneth S. Marsh & Associates, Ltd.   5
PHHACCP
    !  Let s consider a Post Harvest HACCP program
    !  Processing is post harvest, pre-distribution

    !  Add storage & distribution – farm to chopstick

    !  Extend hazard to include anything that
       renders food unusable for human consumption
       & therefore unable to sustain life
          –  Microbial contamination - Physical damage
          –  Chemical damage         - Biological attack

Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.   6
PHHACCP Definition
        !    A systemic approach to the identification,
             evaluation, and control of all post harvest
             food hazards which preclude consumption.

        - an effective and rational means of assuring
          food protection & delivery from harvest
          through consumption.


Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.   7
HACCP
        Select critical points at which
   measurement and/or observation could be
   made to demonstrate whether or not the
            process is in control.

                               PHHACCP
     Add evaluations and/or observations to
    demonstrate that the food remains edible
    and acceptable until it can be consumed.
Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.   8
PHHACCP Concept - 2
    !    Where & How = Hazard Analysis
         (Safety-related problems with the ingredients,
         product or process, storage and transportation.)

    !  Proof & Control = Critical Control Points
      (Critical points in the production, storage,
       manufacture, transportation at which loss of control
       would result in an unacceptable safety risk.)

Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.   9
Hazards
        !    Chemical contamination - most feared by
             consumers

        !    Physical abuse - most noticed by consumers

        !    Microbiological hazards - most dangerous
             and major emphasis

Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.   10
PHHACCP Extension
    1) Include analysis for entire distribution chain
    2) Identify each mechanism of food loss
    3) Evaluate which mechanisms can be controlled
    4) Evaluate which mechanisms should be controlled
    5) Establish limits
    6) Continue with HACCP Principles



Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.   11
Packaging Materials
        !    Integrity
        !    Sealability
        !    Barrier
        !    Contamination
              –  Internal - Materials / processing aides
              –  External - Microbial / environmental
        !    Defects
        !    Shards and cast-offs

Propak Vietnam 1 March, 2012    © 2012, Kenneth S. Marsh & Associates, Ltd.   12
Transportation Packaging
        !  Protection from crushing, bruising, damage
           that could render food unusable
        !  Integrity and appropriateness for use
           (strength, moisture resistance, etc.)
        !  Necessary to handle and transport goods




Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.   13
Regulatory Loss
        !    Regulations not related to safety
              –  Size, color, shape
        !    Can be veiled trade barriers
              –  Require testing in country, take back programs
        !  Harmonize requlations to assure safe food,
           not destroy useful food
        !  Global Harmonization Initiative


Propak Vietnam 1 March, 2012      © 2012, Kenneth S. Marsh & Associates, Ltd.   14
Conclusion

        ! Goal    is to deliver safe ,
            adequate and appropriate food
            to people who need it and
            reduce those factors that
            interfere with this goal.

Propak Vietnam 1 March, 2012   © 2012, Kenneth S. Marsh & Associates, Ltd.   15
Thank You!!
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                                             !
                                             F0%3#%/)"G/6'35"D$4E4"
                                             Former FAO Senior Regional Officer
                                             Adjunct Professor of Agroindustry
                                             Email: alastairhicks@gmail.com
  Any questions?
Propak Vietnam 1 March, 2012     © 2012, Kenneth S. Marsh & Associates, Ltd.             16

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Safe food farm to chopstick

  • 1. Safe Food from Farm to Chopstick Hazard control in processing of agro-food Dr. Kenneth Marsh Consultant for Packaging, International trade & Global Food Security Executive Director Woodstock Institute for Science in Service to Humanity & Dr. Alastair Hicks Former FAO Senior Regional Officer Adjunct Professor of Agroindustry Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 1
  • 2. Processing of Agro-Food !  Our processing includes all post harvest action –  Washing, dipping, sorting –  Handling –  Processing such as drying, thernal processing, etc. –  Packaging –  Storage –  Transport –  Distribution Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 2
  • 3. QUALITY/SAFETY PROGRAMS Safe Products !  All quality products MUST be safe Acceptable Products! !  Safe products may or Quality may not be edible Products sQuality Products !  Acceptable products may or may not be quality products Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 3
  • 4. HACCP !  Hazard Analysis Critical Control Points !  Safety program !  Designed to define potential for critical contamination or hazard, identify where it could happen, define parameters for a safe product, and state remedies or disposition for out-of-specification product. Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 4
  • 5. Food Security !  Food security is acquiring a safe, sufficient and appropriate food supply !  Food safety is regulatory consideration and typically does not consider malnutrition or starvation. !  We propose expanding the focus of food safety to include both food-borne illness and food insecurity Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 5
  • 6. PHHACCP !  Let s consider a Post Harvest HACCP program !  Processing is post harvest, pre-distribution !  Add storage & distribution – farm to chopstick !  Extend hazard to include anything that renders food unusable for human consumption & therefore unable to sustain life –  Microbial contamination - Physical damage –  Chemical damage - Biological attack Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 6
  • 7. PHHACCP Definition !  A systemic approach to the identification, evaluation, and control of all post harvest food hazards which preclude consumption. - an effective and rational means of assuring food protection & delivery from harvest through consumption. Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 7
  • 8. HACCP Select critical points at which measurement and/or observation could be made to demonstrate whether or not the process is in control. PHHACCP Add evaluations and/or observations to demonstrate that the food remains edible and acceptable until it can be consumed. Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 8
  • 9. PHHACCP Concept - 2 !  Where & How = Hazard Analysis (Safety-related problems with the ingredients, product or process, storage and transportation.) !  Proof & Control = Critical Control Points (Critical points in the production, storage, manufacture, transportation at which loss of control would result in an unacceptable safety risk.) Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 9
  • 10. Hazards !  Chemical contamination - most feared by consumers !  Physical abuse - most noticed by consumers !  Microbiological hazards - most dangerous and major emphasis Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 10
  • 11. PHHACCP Extension 1) Include analysis for entire distribution chain 2) Identify each mechanism of food loss 3) Evaluate which mechanisms can be controlled 4) Evaluate which mechanisms should be controlled 5) Establish limits 6) Continue with HACCP Principles Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 11
  • 12. Packaging Materials !  Integrity !  Sealability !  Barrier !  Contamination –  Internal - Materials / processing aides –  External - Microbial / environmental !  Defects !  Shards and cast-offs Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 12
  • 13. Transportation Packaging !  Protection from crushing, bruising, damage that could render food unusable !  Integrity and appropriateness for use (strength, moisture resistance, etc.) !  Necessary to handle and transport goods Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 13
  • 14. Regulatory Loss !  Regulations not related to safety –  Size, color, shape !  Can be veiled trade barriers –  Require testing in country, take back programs !  Harmonize requlations to assure safe food, not destroy useful food !  Global Harmonization Initiative Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 14
  • 15. Conclusion ! Goal is to deliver safe , adequate and appropriate food to people who need it and reduce those factors that interfere with this goal. Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 15
  • 16. Thank You!! !"#$%&'"(%))*+,-$./00-)"12345"!&64"7"(%&8'2'" 9:$/;/<2&"=-)>/6-35"?#@4""A2)";)/&8/&8".-"$-)-4" " " 12&#%6#"!&A2).%<2&" " B-&&-#$"=4"C%)3$5"D$4E45"1DD" !"#$%&'(#')"#)*(+,(-.#-/)0#'12#(3"#(&)'2(41)5) 6&"7(&)8""4)91+%2.':));<<<=42,1#>(2$?=+">@) AB1+%3C1)D.21+'"2/)E""4$'"+,)0#$3'%'1)F"2) 9+.1#+1).#)912C.+1)'")G%>(#.':));<<<=E099G="2-@) A>(.&H),1#I42,1#>(2$?=+">! ! F0%3#%/)"G/6'35"D$4E4" Former FAO Senior Regional Officer Adjunct Professor of Agroindustry Email: alastairhicks@gmail.com Any questions? Propak Vietnam 1 March, 2012 © 2012, Kenneth S. Marsh & Associates, Ltd. 16