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FOOD (FISH)
PROCESSING
MODULE 8
IMPLEMENT FOOD SAFETY PRACTICES AND
CONDUCT WORK IN ACCORDANCE WITH
ENVIRONMENTAL POLICIES
Department of Education ● Republic of the Philippines
7
This instructional material was collaboratively developed and reviewed by
educators from public schools. We encourage teachers and other education stakeholders
to email their feedback, comments, and recommendations to the Department of
Education-Region 10 at region10@ deped.gov.ph.
Your feedback and recommendations are highly valued.
Food (Fish) Processing – Grade 7
Alternative Delivery Mode
Module
First Edition, 2020
Republic Act 8293, section 176 states that: “No copyright shall subsist in any work of the
Government of the Philippines. However, prior approval of the government agency or office wherein the
work is created shall be necessary for exploitation of such work for profit. Such agency or office may,
among other things, impose as a condition, payment of royalty.”
Borrowed materials included in this module are owned by the respective copyright holders. Effort has
been exerted to locate and seek permission to use these materials from the respective copyright owners. The
publisher and author do not represent nor claim ownership over them.
Published by the Department of Education – Region 10
Regional Director: Arturo B. Bayocot, CESO III
Assistant Regional Director: Dr. Victor G. De Gracia Jr., CESO V
Printed in the Philippines by
Department of Education – Region 10
Office Address: Zone 1, Deped Building, Masterson Avenue, Upper Balulang,
Cagayan de Oro City
Contact Number: (088) 880 7072
E-mail Address:region10@deped.gov.ph
Development Team of the Module
Author: John Efsel C. Tumampos
Angel Norm L. Ramirez
Jocelyn F. Ozarraga
Ma. Christine P. Laurderis
Evaluators: Esterlita J. Sanchez
Josie O. Mejos
Evelyn A. Taruc
Niel John M. Roxas
Illustrator and Layout Artist:
Management Team:
Chairperson: Dr. Arturo B. Bayucot, CESO III
Regional Director
Co-Chairpersons: Dr. Victor G. De Gracia Jr., CESO V
Asst. Regional Director
Edwin R. MaribojocEdD, CESO VI
Schools Division Superintendent
Mala Epra B. Magnaong, Chief ES, CLMD
Members: Neil A. Improgo, EPS-LRMS
Bienvenido U. Tagolimot, Jr.,EPS-ADM
Samuel C. Silacan, EdD, CID Chief
Joseph T. Boniao, EPS-EPP/TLE
Rone Ray M. Portacion,EdD EPS-LRMS
Edwin V. Palma, PSDS
Ray G. Salcedo, Principal II/District In-charge
Avilla G. Taclob, Principal I/District In-charge
Agnes P. Gonzales,PDO II
Vilma M. Inso, Librarian II
Food (Fish) Processing
Module 8
IMPLEMENT FOOD SAFETY PRACTICES
AND CONDUCT WORK IN
ACCORDANCE WITH
ENVIRONMENTAL POLICIES
Department of Education ● Republic of the Philippines
This instructional material was collaboratively developed and
reviewed by educators from public and private schools, colleges, and
universities. We encourage teachers and other education stake
holders to email their feedback, comments, and recommendations to
the Department of Education at action @deped.gov.ph
We value your feedback and recommendations.
7
What I Need to Know ………......................................... 1
What I Know ………......................................... 2
Lesson 1: Implement Food and Safety Practices and
Conduct work in Accordance with
Environmental Policies …………...……………………….. 5
What’s In ……………………………………. 5
What’s New ……………………………………. 5
What Is It ……………………………………. 6
What’s More ………......................................... 17
What I Have Learned ………......................................... 17
What Can I Do ………......................................... 18
Assessment ………......................................... 19
Additional Activities ………......................................... 20
Answer Key ………......................................... 21
References ………......................................... 22
TABLE OF CONTENTS
Introductory Message
For the Learner
Hooray!!!! Congratulations and welcome to the last module. Again, always
remember that the basis for living in this wonderful world is the ability to start for
survival. Unless you have fully and clearly understood what awaits on you. You are
generally in the position to judge situation on the quality of life, achievement and
acquisition that you’ve been dreaming about for a long period of time. Thus, one
needs someone to realize it.
Philosophers really believed that the absorption of invaluable and applicable
things in the daily living has no ending. It is always infinite and it really needs strong
determination, courage and eagerness to be on the right track.
This module provides important information towards reaching your goals in
your life because;
1. It helps you understand the importance of participating in improving your
environmental practices especially during calamity.
2. It adds essential knowledge on the necessary precautions.
3. It guides you when you encounter the different calamities in the future.
In this module, you are guided with a set of learning icons that will help you
understand the underlying principles of Food (fish) processing.
1. What I Need to Know – the icon used to introduce the learning
objectives in this module.
2. What I Know – the icon used to test what you have learned in this
module.
3. What’s In – the icon used to connect your previous learning with the
new lesson.
4. What’s New – the icon used to introduce new lesson through an activity,
situation or activity.
5. What is It – the icon that will help you discover and understand food
(fish) processing concepts.
6. What’s More – the icon that will help enrich your learnings of food(fish)
concepts.
7. What I Have Learned – the icon that will help you process what you
have learned in the lesson.
8. What I Can Do – the icon that allows you to apply what you have
learned into real-life situations.
9. Assessment – the icon that evaluates your level of mastery in achieving
the learning objectives.
10. Additional Activities – the icon that enhance your learning and improves
your mastery of the lesson.
2
This module will help give you all the essentials needed in your food (fish)
processing journey.
What I need to know
Food safety is used as a discipline that describes how food is
handled, prepared and stored in order for us to prevent food-borne
illness and food-contamination. However, environment policies are the
commitment of an organization or government to the laws concerning
environmental issues.
According to the Center of Disease Control and Prevention, there are
about forty-eight million cases of food borne illness estimated every year
https://en.m.wikipedia.orgIt is absolutely alarming knowing that lots of people
are victims of it and suffered a lot. Thus, food safety must be always observed
and exercised well to stop it by applying the Hazard Analysis Critical Control
Point.
After reading this module, the learners should be able to:
1. Discuss the sanitary practices in food safety.
2. Explain the importance of cleanliness and sanitation in a workplace
3. Observe practices in manufacturing good food
4. Explain the importance of importance of implementing the HACCP
Plan.
5. Discuss how a sound monitoring practices is done.
In going through the module, you have to extend your patience in
understanding and analyzing what you are reading. Follow the directions
and/or instructions in the activities. Answer the entire given test and exercises
carefully. Comply the activities provided.
3
What I Know
Directions: Read the question carefully and choose the letter that corresponds to
the correct answer.
1. How will you ensure the safety of raw materials particularly the quality of fish
in processing especially during handling?
A. By checking the source of supplies
B. By checking on the quality of the fish
C. By monitoring regularly, the preparation of fish
D. All of these
2. What is the purpose of applying strict quality control in choosing raw materials
for processing?
A. To produce well finished product
B. To prevent inferior finished products
C. To produce sound marketable product
D. All of the choices
3. How will you ensure that the workers can handle food safely during
production?
A. Worker’s hands are not thoroughly washed.
B. Workers are not infected with contagious disease
C. Workers are smoking during preparation/processing of food.
D. Workers are not wearing their Personal Protective Equipment
4. In keeping equipment and facilities safe and sanitary, what must be
considered?
A. Processing facilities must be well-ventilated
B. Processing facilities should be adequately lighted and properly maintained
C. Processing equipment/facilities should be cleaned and disinfected before
and after using
D. All of the choices
4
5. Which among the choices includes practices and procedures implemented in
processing plants to ensure product safety, product quality and prevention of
economic fraud?
A. GMP B. HACCP C. SSOP D. BFAR
6. GMP covers 3 accepted standards in the maintenance and safety of the
following except one. Which is not included?
A. Housekeeping activity
B. Worker’s hygiene ad safety
C. Production and process control
D. Good working conditions of equipment and facilities
7. What is the best standard operating procedure in maintaining the safety of
equipment and facilities?
A. Thorough washing
B. Subsequent disinfection before and after using
C. Both a and b
D. None of the choices
8. For the product to be safe, it must be properly labeled. The following
information shall be declared in every label except one. Which one is not?
A. Net weight
B. Name of product
C. Name of the consumer
D. Name and address of the product
9. Which of the following is the legal basis of waste management?
A. R.A. 9003 B. R.A. 9155 C. R.A. 9503 D. R.A. 8550
10. Which of the following methods is employed as a preliminary treatment for the
removal of large solid particles prior to final treatment or discharge into a
municipal sewage system?
A. Screening C. Spray – irrigation – land disposal
5
B. Lagooning- biological disposal D. Chemical treatment
11. Biological action, sedimentation, soil absorption, evaporation, and dilution are
the principles of:
A. Screening C. Chemical treatment
B. Lagooning- biological disposal D. Spray – irrigation – land disposal
12. Given below are types of lagoon. Which of these is used in disposing
industrial wastes which meets the requirements of industries discharging
small daily volume of wastes on a seasonal operation?
A. Impounding lagoon C. Aerated lagoon
B. Flow – through lagoon D. Anaerobic lagoon
13. Among the options below, which of these is not included in housekeeping
system?
A. Control of pest
B. Energy conservation
C. Productivity improvement schemes
D. Waste minimization such as reduce, reuse, recycle
14.Hazard Analysis Critical Control Point (HACCP) involves the following
prerequisite programs except:
A. Good Manufacturing Practices
B. Good Housekeeping Systems
C. Quality assurance and inspection
D. Sanitation Standard Operating Procedures inspection
15. HACCP means
A. Hazard Analysis Critical Control Point
B. Hazard Applicable Control Critical Point
C. Hazard Approach Critical Control Point
D. Hazard Acceptable Critical Control Point
6
PREVENT HAZARDS
What’s In
Let us see if you have really understood our last topic.
Answer these questions in your activity notebook.
1. What is sanitation?
2. What is HACCP
What’s New
Before we will proceed to our lesson, enumerate your own ways in
implementing food safety practices in your home and give your own
understanding about the word SANITATION. Write your answer in your
activity notebook. (Answers may vary.)
Lesson
1
Implement Food and Safety Practices
and Conduct work in Accordance with
Environmental Policies
SANITATION HEALTHFUL
PROVIDE CLEAN
SAFE WORKING AREA
COND
7
What is It
In your previous activity, you were asked to give the related words of
“Sanitation”.
Sanitation in a processing plant is a primary concern of all food
processing firms. It is necessary to prevent or minimize hazards of product
contamination and conditions aesthetically offensive to the consumers, and to
provide clean, healthful, and safe working conditions.
Sanitation standard operating procedures (SSOP) are components of
Good Manufacturing Practices (GMPs) emphasizing sanitation procedures on
the topics to be discussed as follows:
Workplace Sanitation Regulation in Implementing Sanitary Food
Handling Practices in the Following Aspects;
In handling raw materials and supplies like fish
8
For locally produced products:
1. The name of the product
and product identification (generic name),
printed in bold capital letters.
2. Name and address of the manufacturer
3. Net weight (in metric units)
9
4. Ingredients (itemized
in decreasing order)
5. Chemical additives e.g. preservatives
6. Open date marking e.g.
“Best before” or “Consume before Date”
7. Lot Identification Code
(Repackers must use manufacturer’s lot I.D. code)
In Storing and Transporting
1. Check if properly identified and if new production batches are segregated from
previous batches
2. Check if during storage and transport, product is not exposed to any of the
following
Direct sunlight or near source of strong sunlight
High temperature and humidity
Contamination with moisture
Contamination with dust or filth from the environment
10
Safety Measures to Be Observed in Implementing Sanitary Food Handling
Practices
Good Manufacturing Practices (GMP) is a broad term and includes
accepted standards in the safety and maintenance of the following.
Production and Process Control Safety
1. All operations involving receiving, inspecting, preparing, processing, packaging
and storing of food must be conducted.
2. A strict quality control of raw materials should be enforced
3. Containers and carrier of raw materials, packaging materials, storage and
transportation of finished products should be thoroughly inspected and monitored.
Worker’s Hygiene and Safety
1. Good working conditions ensure not only the safety of workers but also safety
of food products that reach the consumers. Food processing plant personnel
must be adequately trained on the proper hygiene and accident prevention that
must be observed or practiced in the plant to assure continuous flow of work.
These minimize the chance of contamination and accidents that cause
unwanted delays.
5. Workers infected with contagious diseases should not be allowed to work as
they can be sources of contamination. They should be quarantined until cured and
safe from spreading the disease. Food handlers with open and infected wounds or
sores in the hands or arms should not be allowed to handle food products directly for
they can contaminate the food they touch. They should always be made aware of
the dangers of haphazard or careless practices. Strict compliance to sanitary
measures should be observed.
Safety measures to be observed by food handlers:
1. The hands should be washed thoroughly with soap and water. A disinfecting
solution of chlorinated water should be available for rinsing the hands before
handling food. Wearing rings, bracelets, and wrist watches during processing
should be avoided as these can be sources of contamination.
11
2. Smoking in the preparation, processing, and packing area should never be
allowed. Smoke can be absorbed in the food or the ashes and cigarette butts
may get into the food. Spitting and blowing of nose should never be done within
the premises of the plant. These unhealthy habits contribute to contamination
and spread of diseases.
3. Food handlers should be properly dressed. The use of gowns, aprons, head
caps or hair nets, masks, rubber gloves and boots is ideal. This prevents
contamination of the food by foreign matters from the handler’s body like hair,
dust, and germs exhaled from the nose and mouth. However, for small scale
industries, clean and light colored shirts and caps or hairnets would be sufficient.
4. Whenever possible, food must not be handled by bare hands during
preparation and packing.
5. Packaging materials must never be handled directly particularly on the side
that shall be in direct contact with the food.
Equipment and Facilities Safety
1. Processing facilities should be well ventilated, adequately lighted and properly
maintained. Thorough washing and subsequent disinfecting of processing
equipment before and after use should be a standard operating procedure (SOP).
A good processing plant should have an effective pest control to keep it free from
rodents and insect pests. Cleanliness of processing equipment, utensils and
surroundings prevents both infestation and contamination.
2. Potable water supply should be available from adequate sources. Good
drainage and sewage disposal system should also be provided. These are
essential for the efficient maintenance of sanitation.
3. Waste disposal should be properly managed to prevent pollution of
surroundings.
12
The maintenance of cleanliness in a working area requires frequent or
continuous cleaning as well as a clean - up at the end of each day. The purpose
of this is to keep waste from accumulating during the operating day. It involves
careful organization, training work scheduling, and the best available equipment,
method, and materials.
Hazard Analysis Critical Control Point (HACCP)
HACCP allows processors/regulator to look at what happens during the process
to ensure safety.
Major Concepts of HACCP
1. A preventive system of control particularly on biological hazards
2. A system approach for estimating the risk in producing a food product
3. Universally recognized system as the most effective way to prevent food borne
illness
4. Science - based systematic, identified specific hazards and measures for their
control to ensure food safety
5. Capable of accommodating change, such as advances in equipment design,
processing procedures, or technological developments that can be applied
throughout the food chain from the primary producer to the final consumer
6. Applicable to establishments that produce, process, treat, pack, trade,
transport, serve, or involve in food production
Seven (7) HACCP Principles
1. Hazard analysis
2. Identify critical control points
3. Establish Control limits
4. Monitor critical limits
13
5. Establish corrective actions in case of deviation from established critical limits
6. Establish verification procedure to ensure that the system is consistent
7. Establish record keeping procedures
HACCP Pre-Requisite Programs
1. Good Manufacturing Practices (GMP)
This provides the sanitary infrastructure for Food Safety that the:
a. Plant grounds and building facilities emphasize pest control;
b. Equipment design provides ease in cleaning and maintenance;
c. Personal hygiene practices and facilities are set;
d. Process controls are followed;
e. Storage and warehousing are free from contamination.
2. Sanitation Standard Operating Procedures (SSOP)
SSOP are components of GMP that emphasize sanitation procedure. They
include:
a. Safety of water that gets in contact with food and food surfaces;
b. Condition and cleanliness of food contact surfaces;
c. Measures to prevent contamination;
d. Employee hygiene practices;
e. Control of employee health conditions that could result in contamination of food
and food surfaces;
f. Protection of food and food contact surfaces from adulteration with toxic and
other harmful components;
g. Proper labeling and storage and use of toxic; and
h. Control of pests.
3. Good Housekeeping System
a. Waste minimization such as reduce, reuse, recycle
b. Energy conservation
c. Productivity improvement schemes
14
Food Processing Plant Facilities and Environment
1. Building
a. Walls.
c. Ceilings, walls and floors.
d. Ventilation. There must be enough ventilation to prevent condensation.
Condensate forming on overhead pipes and beams may drip into products and
containers and deteriorate structures.
e. Paint. It should stand up under the conditions of use expected because flaking
and peeling of paint on walls and ceiling above food handling areas is a source of
contamination.
15
2. Plant Lighting
a. Light should be even and without glare, strong reflections or deep shadows,
and of proper color rendition.
b. Light bulbs and tubes should be of the safe type to prevent contamination by
broken glass and to protect workers
3. Water Supply.
4. Drainage
5. Disposal of Solid wastes
6. Drinking Fountain
7. Toilets
8. Washing Facilities
9. Employee Sanitation
a. Employees’ personal hygiene such as proper clothing, head covering, gloves,
and boots should be checked properly.
b. Wearing jewelries and keeping objects in breast pockets should be avoided.
c. Spitting of employees on the floors and walls as well as smoking are strictly
prohibited.
10. Clean up Procedures: The general information regarding plant clean - up for
proper evaluation is as follows:
a. How much time has elapsed since last clean up?
b. Is a separate clean up group used?
c. Do workers do clean up?
d. Is there a clean-up supervisor?
16
e. Are there clean up specifications such as methods, materials, equipment, and
time?
f. What clean up equipment, detergents, and sanitizing agents are used?
g. When, where, and how are clean up procedures are implemented?
Waste Management
1. It is defined as handling of all wastes in the plant including food wastes,
scratch paper, and fallen dry leaves on the ground, trim wedges and many others
into useful products.
2. It is the utilization of wastes by recycling and reusing these wastes into other
valuable products good for the health of the people to arrive at zero waste.
Legal Basis of Waste Management
Republic Act no. 9003 known as the National Solid Waste Management Act is
issued as part of War on Waste (WOW). To fight against waste provides that all
wastes matter will be recycled and reused into useful items.
Different Ways of Waste Disposal
A. For Liquid Wastes Control
1. Screening. It is employed as a preliminary treatment for removal of large
particle of solid prior to final treatment to be discharged into a municipal sewage
system. 2. Lagooning – Biological Disposal. It consist of holding the wastes
effluent in open earthen pits which accomplish treatment under five principles
namely:
BFAR Regulations on Fishery Processed Products
Fish Inspection and Quality Control Section
17
Regulation and Requirements
I. BFAR Guidelines on plant accreditation/approval: The accreditation process
commences with the application through submission of LTO, GMP, SSOP and
HACCP plan specific to the product, processing activity and plant location
Accreditation is based on verified compliance with the submitted programs and
established rules and regulations on product safety and quality.
BFAR conducts both announced and unannounced inspections
BFAR provides a certificate of accreditation and a certificate of HACCP
implementation to plants that have satisfactorily met the requirements
Validity of accreditation varies from 6 months ( plant rating of AB or BA) to 1 year
( plant rating of AA)
BFAR notifies plants of any non-compliance deficiencies after each inspection
Accreditation is given only to plants obtaining a plant rating of AB / BA or AA on
I. plant structure and equipment requirements and II. GMP/SSOP and HACCP
implementation
BFAR shall withdraw the accreditation for plants with critical deficiencies.
18
Is What’s More
Activity 2: Self - Assessment
Directions: Given are the different programs and processes. Categorize them
considering the indicated groups below. Write your answers in your activity
notebook.
HACCP Pre- Requisite Program Food Processing Plant Facilities and
Environment
Plant lighting Washing facilities
Clean up procedure Employee sanitation
Sanitation standard operating
procedures
Good housekeeping system
Building Lighting
Disposal of solid wastes Toilets
Drinking fountain Drainage
Water supply
What I Have Learned
Directions: Share your learnings from the lesson above by completing the sentence
below. Write your answer in your activity notebook.
I have learned to ___________ safety practices and __________________
with environment policies and procedures.
19
What I Can Do
Activity 3
Explore: Copy and Answer
Find and circle all of the possible words that are hidden in the grid. The words maybe
hidden horizontally, vertically or diagonally. Write your answers in your activity
notebook.
1. Safety 4. Grooming 7. Housekeeping 10. Product 13. Food
2. Sanitation 5. Washing 8. Toilets 11. Control 14.Storage
3. Hazards 6. Drainage 9. Fish 12. Labels 15. Clean
s p h a z a r d s h h o u s e k e e p i n g i a y t
a r a f d a e u e p o i t r e g s t o r a g e l h a
f o t k i t a n d z r d l o t i m i c b t h q d i m
e c e i t s p d a a r a p c q h b g l i i g r c o n
t e r p e r h t u r e o a e v j o j e t k o t l t s
y d i n l t t i s d t g s s i d n b a c t e r e a t
p r o d u c t m e s m k y c o n t r o l o f n a p e
i r l t u o r p t o e p k i u z u o i l o e o n u l
o e s a n i t a t i o n r n s c q r n p l r b o s i
n g r o o m i n g t a w a s h i n g g q s j a m d o
d r a i n a g e t u r f e u i w v y e r u l c w r t
20
Assessment
Directions: Complete the statement below by filling out the blank to make the
statement complete. Choose your answer from the wordpool.
Solid Light Chemical
precipitation
RA. 9003 Screening
Gutters Waste HACCP Impounding
lagoon
Water
Sanitation BFAR Waste
Management
F-through
Lagoon
Soil
1. _______________ in a processing plant is a primary concern of all all food
processing firms.
2. _______________ allows processors to look at what happens during the
process to ensure safety.
3. _______________ is the utilization of wastes by recycling and reusing these
wastes into other valuable products.
4. _______________ known as the National Solid Waste Management Act as
issued as part on WOW
5. _______________ is employed as a preliminary treatment for removal of
large particle of solid prior to final treatment.
6. _______________ conducts both announced and unannounced inspections.
7. _______________ this meets the requirements of industries discharging
small daily volumes of wastes.
8. _______________ requires less land and relies on biological action.
9. _______________ is a form for partial treatment with the use of chemical
coagulants of lime.
10._______________ provides a certificate of accreditation and a certificate of
HACCP implementation to plants.
11._______________ is a significant likely hazard for this product if not
sufficiently controlled.
21
12._______________ should be even and without glare.
13._______________ should be accessible for cleaning.
14._______________ must be removed from the premises at frequently intervals
to prevent safety hazards.
15._______________ and tubes should be of the safe type to prevent
contamination by broken and to protect workers.
Additional Activities
Activity 4:
Instruction: Perform the correct ways of segregating solid ways in your house by
Separating the biodegradable from non-biodegradable following the correct
procedure and check the job sheet.
Did the student Yes No Not applicable
1. Employ the proper techniques of separating
biodegradable and non-biodegradable.
2. Demonstrate/ perform the proper ways of
segregating solid wastes.
Congratulations! You have successfully completed answering the Module 8.
22
Answer Key
What I know Assessment
1.D 1. SANITATION
2. D 2. HACCP
3. B 3. WASTE MANAGEMENT.
4. D 4. RA NO. 9003
5. A 5. SCREENING
6. B 6. BFAR
7. C 7. IMPOUNDING LAGOON
8. C 8. F-THROUGH LAGOON
9. A 9. CHEMICALPRECIPITATION
10. A 10. BFAR
11. B 11. WASTE
12. A 12. LIGHT
13. A 13. GUTTERS
14. C 14. SOLID WASTES
15. A 15. LIGHT BULBS
23
References
BOOKS
Bravo, Ferdinand S. K to 12 Basic 12 Education Curriculum Technology and
Livelihood Education Learning Module (Food/Fish Processing.) 186p.
ELECTRONIC RESOURCES
For Inquiries or feedback, please write or call:
Department of Education – Region 10
Zone 1, DepEd Building Masterson Avenue, Upper Balulang
Cagayan de Oro City, 9000
Telefax: (088) 880 7072
E-mail Address: region10@deped.gov.ph.

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Implement Food Safety Practices

  • 1. FOOD (FISH) PROCESSING MODULE 8 IMPLEMENT FOOD SAFETY PRACTICES AND CONDUCT WORK IN ACCORDANCE WITH ENVIRONMENTAL POLICIES Department of Education ● Republic of the Philippines 7 This instructional material was collaboratively developed and reviewed by educators from public schools. We encourage teachers and other education stakeholders to email their feedback, comments, and recommendations to the Department of Education-Region 10 at region10@ deped.gov.ph. Your feedback and recommendations are highly valued.
  • 2. Food (Fish) Processing – Grade 7 Alternative Delivery Mode Module First Edition, 2020 Republic Act 8293, section 176 states that: “No copyright shall subsist in any work of the Government of the Philippines. However, prior approval of the government agency or office wherein the work is created shall be necessary for exploitation of such work for profit. Such agency or office may, among other things, impose as a condition, payment of royalty.” Borrowed materials included in this module are owned by the respective copyright holders. Effort has been exerted to locate and seek permission to use these materials from the respective copyright owners. The publisher and author do not represent nor claim ownership over them. Published by the Department of Education – Region 10 Regional Director: Arturo B. Bayocot, CESO III Assistant Regional Director: Dr. Victor G. De Gracia Jr., CESO V Printed in the Philippines by Department of Education – Region 10 Office Address: Zone 1, Deped Building, Masterson Avenue, Upper Balulang, Cagayan de Oro City Contact Number: (088) 880 7072 E-mail Address:region10@deped.gov.ph Development Team of the Module Author: John Efsel C. Tumampos Angel Norm L. Ramirez Jocelyn F. Ozarraga Ma. Christine P. Laurderis Evaluators: Esterlita J. Sanchez Josie O. Mejos Evelyn A. Taruc Niel John M. Roxas Illustrator and Layout Artist: Management Team: Chairperson: Dr. Arturo B. Bayucot, CESO III Regional Director Co-Chairpersons: Dr. Victor G. De Gracia Jr., CESO V Asst. Regional Director Edwin R. MaribojocEdD, CESO VI Schools Division Superintendent Mala Epra B. Magnaong, Chief ES, CLMD Members: Neil A. Improgo, EPS-LRMS Bienvenido U. Tagolimot, Jr.,EPS-ADM Samuel C. Silacan, EdD, CID Chief Joseph T. Boniao, EPS-EPP/TLE Rone Ray M. Portacion,EdD EPS-LRMS Edwin V. Palma, PSDS Ray G. Salcedo, Principal II/District In-charge Avilla G. Taclob, Principal I/District In-charge Agnes P. Gonzales,PDO II Vilma M. Inso, Librarian II
  • 3. Food (Fish) Processing Module 8 IMPLEMENT FOOD SAFETY PRACTICES AND CONDUCT WORK IN ACCORDANCE WITH ENVIRONMENTAL POLICIES Department of Education ● Republic of the Philippines This instructional material was collaboratively developed and reviewed by educators from public and private schools, colleges, and universities. We encourage teachers and other education stake holders to email their feedback, comments, and recommendations to the Department of Education at action @deped.gov.ph We value your feedback and recommendations. 7
  • 4. What I Need to Know ………......................................... 1 What I Know ………......................................... 2 Lesson 1: Implement Food and Safety Practices and Conduct work in Accordance with Environmental Policies …………...……………………….. 5 What’s In ……………………………………. 5 What’s New ……………………………………. 5 What Is It ……………………………………. 6 What’s More ………......................................... 17 What I Have Learned ………......................................... 17 What Can I Do ………......................................... 18 Assessment ………......................................... 19 Additional Activities ………......................................... 20 Answer Key ………......................................... 21 References ………......................................... 22 TABLE OF CONTENTS
  • 5. Introductory Message For the Learner Hooray!!!! Congratulations and welcome to the last module. Again, always remember that the basis for living in this wonderful world is the ability to start for survival. Unless you have fully and clearly understood what awaits on you. You are generally in the position to judge situation on the quality of life, achievement and acquisition that you’ve been dreaming about for a long period of time. Thus, one needs someone to realize it. Philosophers really believed that the absorption of invaluable and applicable things in the daily living has no ending. It is always infinite and it really needs strong determination, courage and eagerness to be on the right track. This module provides important information towards reaching your goals in your life because; 1. It helps you understand the importance of participating in improving your environmental practices especially during calamity. 2. It adds essential knowledge on the necessary precautions. 3. It guides you when you encounter the different calamities in the future.
  • 6. In this module, you are guided with a set of learning icons that will help you understand the underlying principles of Food (fish) processing. 1. What I Need to Know – the icon used to introduce the learning objectives in this module. 2. What I Know – the icon used to test what you have learned in this module. 3. What’s In – the icon used to connect your previous learning with the new lesson. 4. What’s New – the icon used to introduce new lesson through an activity, situation or activity. 5. What is It – the icon that will help you discover and understand food (fish) processing concepts. 6. What’s More – the icon that will help enrich your learnings of food(fish) concepts. 7. What I Have Learned – the icon that will help you process what you have learned in the lesson. 8. What I Can Do – the icon that allows you to apply what you have learned into real-life situations. 9. Assessment – the icon that evaluates your level of mastery in achieving the learning objectives. 10. Additional Activities – the icon that enhance your learning and improves your mastery of the lesson.
  • 7. 2 This module will help give you all the essentials needed in your food (fish) processing journey. What I need to know Food safety is used as a discipline that describes how food is handled, prepared and stored in order for us to prevent food-borne illness and food-contamination. However, environment policies are the commitment of an organization or government to the laws concerning environmental issues. According to the Center of Disease Control and Prevention, there are about forty-eight million cases of food borne illness estimated every year https://en.m.wikipedia.orgIt is absolutely alarming knowing that lots of people are victims of it and suffered a lot. Thus, food safety must be always observed and exercised well to stop it by applying the Hazard Analysis Critical Control Point. After reading this module, the learners should be able to: 1. Discuss the sanitary practices in food safety. 2. Explain the importance of cleanliness and sanitation in a workplace 3. Observe practices in manufacturing good food 4. Explain the importance of importance of implementing the HACCP Plan. 5. Discuss how a sound monitoring practices is done. In going through the module, you have to extend your patience in understanding and analyzing what you are reading. Follow the directions and/or instructions in the activities. Answer the entire given test and exercises carefully. Comply the activities provided.
  • 8. 3 What I Know Directions: Read the question carefully and choose the letter that corresponds to the correct answer. 1. How will you ensure the safety of raw materials particularly the quality of fish in processing especially during handling? A. By checking the source of supplies B. By checking on the quality of the fish C. By monitoring regularly, the preparation of fish D. All of these 2. What is the purpose of applying strict quality control in choosing raw materials for processing? A. To produce well finished product B. To prevent inferior finished products C. To produce sound marketable product D. All of the choices 3. How will you ensure that the workers can handle food safely during production? A. Worker’s hands are not thoroughly washed. B. Workers are not infected with contagious disease C. Workers are smoking during preparation/processing of food. D. Workers are not wearing their Personal Protective Equipment 4. In keeping equipment and facilities safe and sanitary, what must be considered? A. Processing facilities must be well-ventilated B. Processing facilities should be adequately lighted and properly maintained C. Processing equipment/facilities should be cleaned and disinfected before and after using D. All of the choices
  • 9. 4 5. Which among the choices includes practices and procedures implemented in processing plants to ensure product safety, product quality and prevention of economic fraud? A. GMP B. HACCP C. SSOP D. BFAR 6. GMP covers 3 accepted standards in the maintenance and safety of the following except one. Which is not included? A. Housekeeping activity B. Worker’s hygiene ad safety C. Production and process control D. Good working conditions of equipment and facilities 7. What is the best standard operating procedure in maintaining the safety of equipment and facilities? A. Thorough washing B. Subsequent disinfection before and after using C. Both a and b D. None of the choices 8. For the product to be safe, it must be properly labeled. The following information shall be declared in every label except one. Which one is not? A. Net weight B. Name of product C. Name of the consumer D. Name and address of the product 9. Which of the following is the legal basis of waste management? A. R.A. 9003 B. R.A. 9155 C. R.A. 9503 D. R.A. 8550 10. Which of the following methods is employed as a preliminary treatment for the removal of large solid particles prior to final treatment or discharge into a municipal sewage system? A. Screening C. Spray – irrigation – land disposal
  • 10. 5 B. Lagooning- biological disposal D. Chemical treatment 11. Biological action, sedimentation, soil absorption, evaporation, and dilution are the principles of: A. Screening C. Chemical treatment B. Lagooning- biological disposal D. Spray – irrigation – land disposal 12. Given below are types of lagoon. Which of these is used in disposing industrial wastes which meets the requirements of industries discharging small daily volume of wastes on a seasonal operation? A. Impounding lagoon C. Aerated lagoon B. Flow – through lagoon D. Anaerobic lagoon 13. Among the options below, which of these is not included in housekeeping system? A. Control of pest B. Energy conservation C. Productivity improvement schemes D. Waste minimization such as reduce, reuse, recycle 14.Hazard Analysis Critical Control Point (HACCP) involves the following prerequisite programs except: A. Good Manufacturing Practices B. Good Housekeeping Systems C. Quality assurance and inspection D. Sanitation Standard Operating Procedures inspection 15. HACCP means A. Hazard Analysis Critical Control Point B. Hazard Applicable Control Critical Point C. Hazard Approach Critical Control Point D. Hazard Acceptable Critical Control Point
  • 11. 6 PREVENT HAZARDS What’s In Let us see if you have really understood our last topic. Answer these questions in your activity notebook. 1. What is sanitation? 2. What is HACCP What’s New Before we will proceed to our lesson, enumerate your own ways in implementing food safety practices in your home and give your own understanding about the word SANITATION. Write your answer in your activity notebook. (Answers may vary.) Lesson 1 Implement Food and Safety Practices and Conduct work in Accordance with Environmental Policies SANITATION HEALTHFUL PROVIDE CLEAN SAFE WORKING AREA COND
  • 12. 7 What is It In your previous activity, you were asked to give the related words of “Sanitation”. Sanitation in a processing plant is a primary concern of all food processing firms. It is necessary to prevent or minimize hazards of product contamination and conditions aesthetically offensive to the consumers, and to provide clean, healthful, and safe working conditions. Sanitation standard operating procedures (SSOP) are components of Good Manufacturing Practices (GMPs) emphasizing sanitation procedures on the topics to be discussed as follows: Workplace Sanitation Regulation in Implementing Sanitary Food Handling Practices in the Following Aspects; In handling raw materials and supplies like fish
  • 13. 8 For locally produced products: 1. The name of the product and product identification (generic name), printed in bold capital letters. 2. Name and address of the manufacturer 3. Net weight (in metric units)
  • 14. 9 4. Ingredients (itemized in decreasing order) 5. Chemical additives e.g. preservatives 6. Open date marking e.g. “Best before” or “Consume before Date” 7. Lot Identification Code (Repackers must use manufacturer’s lot I.D. code) In Storing and Transporting 1. Check if properly identified and if new production batches are segregated from previous batches 2. Check if during storage and transport, product is not exposed to any of the following Direct sunlight or near source of strong sunlight High temperature and humidity Contamination with moisture Contamination with dust or filth from the environment
  • 15. 10 Safety Measures to Be Observed in Implementing Sanitary Food Handling Practices Good Manufacturing Practices (GMP) is a broad term and includes accepted standards in the safety and maintenance of the following. Production and Process Control Safety 1. All operations involving receiving, inspecting, preparing, processing, packaging and storing of food must be conducted. 2. A strict quality control of raw materials should be enforced 3. Containers and carrier of raw materials, packaging materials, storage and transportation of finished products should be thoroughly inspected and monitored. Worker’s Hygiene and Safety 1. Good working conditions ensure not only the safety of workers but also safety of food products that reach the consumers. Food processing plant personnel must be adequately trained on the proper hygiene and accident prevention that must be observed or practiced in the plant to assure continuous flow of work. These minimize the chance of contamination and accidents that cause unwanted delays. 5. Workers infected with contagious diseases should not be allowed to work as they can be sources of contamination. They should be quarantined until cured and safe from spreading the disease. Food handlers with open and infected wounds or sores in the hands or arms should not be allowed to handle food products directly for they can contaminate the food they touch. They should always be made aware of the dangers of haphazard or careless practices. Strict compliance to sanitary measures should be observed. Safety measures to be observed by food handlers: 1. The hands should be washed thoroughly with soap and water. A disinfecting solution of chlorinated water should be available for rinsing the hands before handling food. Wearing rings, bracelets, and wrist watches during processing should be avoided as these can be sources of contamination.
  • 16. 11 2. Smoking in the preparation, processing, and packing area should never be allowed. Smoke can be absorbed in the food or the ashes and cigarette butts may get into the food. Spitting and blowing of nose should never be done within the premises of the plant. These unhealthy habits contribute to contamination and spread of diseases. 3. Food handlers should be properly dressed. The use of gowns, aprons, head caps or hair nets, masks, rubber gloves and boots is ideal. This prevents contamination of the food by foreign matters from the handler’s body like hair, dust, and germs exhaled from the nose and mouth. However, for small scale industries, clean and light colored shirts and caps or hairnets would be sufficient. 4. Whenever possible, food must not be handled by bare hands during preparation and packing. 5. Packaging materials must never be handled directly particularly on the side that shall be in direct contact with the food. Equipment and Facilities Safety 1. Processing facilities should be well ventilated, adequately lighted and properly maintained. Thorough washing and subsequent disinfecting of processing equipment before and after use should be a standard operating procedure (SOP). A good processing plant should have an effective pest control to keep it free from rodents and insect pests. Cleanliness of processing equipment, utensils and surroundings prevents both infestation and contamination. 2. Potable water supply should be available from adequate sources. Good drainage and sewage disposal system should also be provided. These are essential for the efficient maintenance of sanitation. 3. Waste disposal should be properly managed to prevent pollution of surroundings.
  • 17. 12 The maintenance of cleanliness in a working area requires frequent or continuous cleaning as well as a clean - up at the end of each day. The purpose of this is to keep waste from accumulating during the operating day. It involves careful organization, training work scheduling, and the best available equipment, method, and materials. Hazard Analysis Critical Control Point (HACCP) HACCP allows processors/regulator to look at what happens during the process to ensure safety. Major Concepts of HACCP 1. A preventive system of control particularly on biological hazards 2. A system approach for estimating the risk in producing a food product 3. Universally recognized system as the most effective way to prevent food borne illness 4. Science - based systematic, identified specific hazards and measures for their control to ensure food safety 5. Capable of accommodating change, such as advances in equipment design, processing procedures, or technological developments that can be applied throughout the food chain from the primary producer to the final consumer 6. Applicable to establishments that produce, process, treat, pack, trade, transport, serve, or involve in food production Seven (7) HACCP Principles 1. Hazard analysis 2. Identify critical control points 3. Establish Control limits 4. Monitor critical limits
  • 18. 13 5. Establish corrective actions in case of deviation from established critical limits 6. Establish verification procedure to ensure that the system is consistent 7. Establish record keeping procedures HACCP Pre-Requisite Programs 1. Good Manufacturing Practices (GMP) This provides the sanitary infrastructure for Food Safety that the: a. Plant grounds and building facilities emphasize pest control; b. Equipment design provides ease in cleaning and maintenance; c. Personal hygiene practices and facilities are set; d. Process controls are followed; e. Storage and warehousing are free from contamination. 2. Sanitation Standard Operating Procedures (SSOP) SSOP are components of GMP that emphasize sanitation procedure. They include: a. Safety of water that gets in contact with food and food surfaces; b. Condition and cleanliness of food contact surfaces; c. Measures to prevent contamination; d. Employee hygiene practices; e. Control of employee health conditions that could result in contamination of food and food surfaces; f. Protection of food and food contact surfaces from adulteration with toxic and other harmful components; g. Proper labeling and storage and use of toxic; and h. Control of pests. 3. Good Housekeeping System a. Waste minimization such as reduce, reuse, recycle b. Energy conservation c. Productivity improvement schemes
  • 19. 14 Food Processing Plant Facilities and Environment 1. Building a. Walls. c. Ceilings, walls and floors. d. Ventilation. There must be enough ventilation to prevent condensation. Condensate forming on overhead pipes and beams may drip into products and containers and deteriorate structures. e. Paint. It should stand up under the conditions of use expected because flaking and peeling of paint on walls and ceiling above food handling areas is a source of contamination.
  • 20. 15 2. Plant Lighting a. Light should be even and without glare, strong reflections or deep shadows, and of proper color rendition. b. Light bulbs and tubes should be of the safe type to prevent contamination by broken glass and to protect workers 3. Water Supply. 4. Drainage 5. Disposal of Solid wastes 6. Drinking Fountain 7. Toilets 8. Washing Facilities 9. Employee Sanitation a. Employees’ personal hygiene such as proper clothing, head covering, gloves, and boots should be checked properly. b. Wearing jewelries and keeping objects in breast pockets should be avoided. c. Spitting of employees on the floors and walls as well as smoking are strictly prohibited. 10. Clean up Procedures: The general information regarding plant clean - up for proper evaluation is as follows: a. How much time has elapsed since last clean up? b. Is a separate clean up group used? c. Do workers do clean up? d. Is there a clean-up supervisor?
  • 21. 16 e. Are there clean up specifications such as methods, materials, equipment, and time? f. What clean up equipment, detergents, and sanitizing agents are used? g. When, where, and how are clean up procedures are implemented? Waste Management 1. It is defined as handling of all wastes in the plant including food wastes, scratch paper, and fallen dry leaves on the ground, trim wedges and many others into useful products. 2. It is the utilization of wastes by recycling and reusing these wastes into other valuable products good for the health of the people to arrive at zero waste. Legal Basis of Waste Management Republic Act no. 9003 known as the National Solid Waste Management Act is issued as part of War on Waste (WOW). To fight against waste provides that all wastes matter will be recycled and reused into useful items. Different Ways of Waste Disposal A. For Liquid Wastes Control 1. Screening. It is employed as a preliminary treatment for removal of large particle of solid prior to final treatment to be discharged into a municipal sewage system. 2. Lagooning – Biological Disposal. It consist of holding the wastes effluent in open earthen pits which accomplish treatment under five principles namely: BFAR Regulations on Fishery Processed Products Fish Inspection and Quality Control Section
  • 22. 17 Regulation and Requirements I. BFAR Guidelines on plant accreditation/approval: The accreditation process commences with the application through submission of LTO, GMP, SSOP and HACCP plan specific to the product, processing activity and plant location Accreditation is based on verified compliance with the submitted programs and established rules and regulations on product safety and quality. BFAR conducts both announced and unannounced inspections BFAR provides a certificate of accreditation and a certificate of HACCP implementation to plants that have satisfactorily met the requirements Validity of accreditation varies from 6 months ( plant rating of AB or BA) to 1 year ( plant rating of AA) BFAR notifies plants of any non-compliance deficiencies after each inspection Accreditation is given only to plants obtaining a plant rating of AB / BA or AA on I. plant structure and equipment requirements and II. GMP/SSOP and HACCP implementation BFAR shall withdraw the accreditation for plants with critical deficiencies.
  • 23. 18 Is What’s More Activity 2: Self - Assessment Directions: Given are the different programs and processes. Categorize them considering the indicated groups below. Write your answers in your activity notebook. HACCP Pre- Requisite Program Food Processing Plant Facilities and Environment Plant lighting Washing facilities Clean up procedure Employee sanitation Sanitation standard operating procedures Good housekeeping system Building Lighting Disposal of solid wastes Toilets Drinking fountain Drainage Water supply What I Have Learned Directions: Share your learnings from the lesson above by completing the sentence below. Write your answer in your activity notebook. I have learned to ___________ safety practices and __________________ with environment policies and procedures.
  • 24. 19 What I Can Do Activity 3 Explore: Copy and Answer Find and circle all of the possible words that are hidden in the grid. The words maybe hidden horizontally, vertically or diagonally. Write your answers in your activity notebook. 1. Safety 4. Grooming 7. Housekeeping 10. Product 13. Food 2. Sanitation 5. Washing 8. Toilets 11. Control 14.Storage 3. Hazards 6. Drainage 9. Fish 12. Labels 15. Clean s p h a z a r d s h h o u s e k e e p i n g i a y t a r a f d a e u e p o i t r e g s t o r a g e l h a f o t k i t a n d z r d l o t i m i c b t h q d i m e c e i t s p d a a r a p c q h b g l i i g r c o n t e r p e r h t u r e o a e v j o j e t k o t l t s y d i n l t t i s d t g s s i d n b a c t e r e a t p r o d u c t m e s m k y c o n t r o l o f n a p e i r l t u o r p t o e p k i u z u o i l o e o n u l o e s a n i t a t i o n r n s c q r n p l r b o s i n g r o o m i n g t a w a s h i n g g q s j a m d o d r a i n a g e t u r f e u i w v y e r u l c w r t
  • 25. 20 Assessment Directions: Complete the statement below by filling out the blank to make the statement complete. Choose your answer from the wordpool. Solid Light Chemical precipitation RA. 9003 Screening Gutters Waste HACCP Impounding lagoon Water Sanitation BFAR Waste Management F-through Lagoon Soil 1. _______________ in a processing plant is a primary concern of all all food processing firms. 2. _______________ allows processors to look at what happens during the process to ensure safety. 3. _______________ is the utilization of wastes by recycling and reusing these wastes into other valuable products. 4. _______________ known as the National Solid Waste Management Act as issued as part on WOW 5. _______________ is employed as a preliminary treatment for removal of large particle of solid prior to final treatment. 6. _______________ conducts both announced and unannounced inspections. 7. _______________ this meets the requirements of industries discharging small daily volumes of wastes. 8. _______________ requires less land and relies on biological action. 9. _______________ is a form for partial treatment with the use of chemical coagulants of lime. 10._______________ provides a certificate of accreditation and a certificate of HACCP implementation to plants. 11._______________ is a significant likely hazard for this product if not sufficiently controlled.
  • 26. 21 12._______________ should be even and without glare. 13._______________ should be accessible for cleaning. 14._______________ must be removed from the premises at frequently intervals to prevent safety hazards. 15._______________ and tubes should be of the safe type to prevent contamination by broken and to protect workers. Additional Activities Activity 4: Instruction: Perform the correct ways of segregating solid ways in your house by Separating the biodegradable from non-biodegradable following the correct procedure and check the job sheet. Did the student Yes No Not applicable 1. Employ the proper techniques of separating biodegradable and non-biodegradable. 2. Demonstrate/ perform the proper ways of segregating solid wastes. Congratulations! You have successfully completed answering the Module 8.
  • 27. 22 Answer Key What I know Assessment 1.D 1. SANITATION 2. D 2. HACCP 3. B 3. WASTE MANAGEMENT. 4. D 4. RA NO. 9003 5. A 5. SCREENING 6. B 6. BFAR 7. C 7. IMPOUNDING LAGOON 8. C 8. F-THROUGH LAGOON 9. A 9. CHEMICALPRECIPITATION 10. A 10. BFAR 11. B 11. WASTE 12. A 12. LIGHT 13. A 13. GUTTERS 14. C 14. SOLID WASTES 15. A 15. LIGHT BULBS
  • 28. 23 References BOOKS Bravo, Ferdinand S. K to 12 Basic 12 Education Curriculum Technology and Livelihood Education Learning Module (Food/Fish Processing.) 186p. ELECTRONIC RESOURCES For Inquiries or feedback, please write or call: Department of Education – Region 10 Zone 1, DepEd Building Masterson Avenue, Upper Balulang Cagayan de Oro City, 9000 Telefax: (088) 880 7072 E-mail Address: region10@deped.gov.ph.